twinning planes at lamellar boundaries in fatigued TiAl polysynthetically twinned crystals

twinning planes at lamellar boundaries in fatigued TiAl polysynthetically twinned crystals

ARTICLE IN PRESS SCITEC187 S C I E N C E A N D TECHNOLOGY OF 1 ADVANCED MATERIALS 2 3 4 Science and Technology of Advanced Materials 00 (2002) 00...

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ARTICLE IN PRESS SCITEC187

S C I E N C E A N D TECHNOLOGY OF

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Selection and change in deformation mode to maintain continuity of strains and slip/twinning planes at lamellar boundaries in fatigued TiAl polysynthetically twinned crystals

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Keywords: Ti±Al; TiAl-PST; Fatigue; Lamellar boundary; g Domain; Twin; Ordinary dislocation; Continuity of strain; Slip/twinning transfer; Anomalous accumulation of strain energy

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A harmonic design of materials by combining different phases with different suitable properties is necessary for development of new functional and/or structural materials. Ni-based super alloys are an example of materials developed successfully on the basis of the harmonic design, and progress has been of sought in Ni-base and other L12based alloys to improve the registered temperature for practical use [1±4]. A novel combination of intermetallic phases with no disordered phase has recently been focused

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1. Introduction

* Corresponding author. Department of Materials Science and Engineering, Graduate School of Engineering, Osaka University, 2-1, Yamada-Oka, Suita, Osaka 565-0871, Japan. Tel.: 181-6-6879-7496; fax: 181-6-68797497. E-mail address: [email protected] (T. Nakano). 1 Present address: Research and Development Center, Sumitomo Light Metal Industries Ltd, 3-1-12, Chitose, Minatoku, Nagoya, Aichi 455-8670, Japan.

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Change in deformation mode in six types of g domain (AM ±CT) and a2 plates in TiAl polysynthetically twinned (PST) crystals fatigued at a loading axis parallel to lamellar planes with stress amplitude (Ds ) of 420±450 MPa was examined by the transmission electron microscope focusing on continuity of macroscopic strains and slip/twinning planes at lamellar boundaries. At Ds ˆ 420 and 450 MPa, the strain continuity is always maintained at lamellar boundaries by activation of one of the symmetric twinning systems in A-type domain and selection of the dominant deformation mode between ordinary dislocations and twins in (B and C)-type g domain. The (B and C)-type g domains of BM, BT, CM and CT behave as two sets of (BM,CT) and (BT,CM) because each set selects either the deformation mode of ordinary dislocations or twins as a dominant system in order to keep macroscopic strain continuity. The set (BT,CM) which accounts for a larger volume fraction than the set (BM,CT) in TiAl-PST crystals used in this study selected a twinning system at Ds ˆ 450 MPa, while ordinary dislocations were selected at Ds ˆ 420 MPa. At Ds ˆ 450 MPa, twinning deformation prevented the further motion of ordinary dislocations with a Burgers vector parallel to lamellar boundaries, and rapid fatigue hardening occurred accompanied by reduction of the accumulative plastic strain energy. Anomalous change in strain energy during fatigue is in¯uenced by the volume fraction of a set of (B and C)-type domain and the anomalous behavior in fatigued TiAl-PST crystals may disappear when each type of g domain is equally distributed. q 2002 Elsevier Science Ltd. All rights reserved.

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Abstract

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Received 15 December 2001; revised 4 January 2002; accepted 4 January 2002

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Department of Materials Science and Engineering, Graduate School of Engineering, Osaka University, 2-1, Yamada-Oka, Suita, Osaka 565-0871, Japan b Frontier Research Center, Graduate School of Engineering, Osaka University, 2-1, Yamada-Oka, Suita, Osaka 565-0871, Japan

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Takayoshi Nakano a,b,*, Yasuhiro Nakai a,1, Yukichi Umakoshi a,b

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on the usage of their superior strength at high temperatures. TiAl/Ti3Al and MoSi2/NbSi2 containing peculiar lamellae showing good stability at high-temperatures are the most promising candidates because of their excellent oxidation resistance, relatively light weight and superior hightemperature strength. Many excellent reviews and reports on aluminides and silicides have been published [5±13]. Since intermetallics in general show lower crystallographic symmetry than fcc and bcc alloys in disordered state, the operative deformation modes are restricted and deformation transfer at boundaries often affects the macroscopic plastic deformation in duplex intermetallic phases. The transfer mechanisms of deformation in TiAl polysynthetically twinned (PST) crystals with oriented lamellae were investigated as an ideal model for understanding continuity of strains and slip/twinning planes at different types of lamellar boundary such as g/g domain boundaries and g/a2 interfaces [14±18]. Detailed transmission electron microscopic studies were also performed in polycrystalline TiAl/Ti3Al

1468-6996/02/$ - see front matter q 2002 Elsevier Science Ltd. All rights reserved. PII: S 1468-699 6(02)00018-9 Science and Technology of Advanced Materials ± Model 5 ± Ref style 1 ± AUTOPAGINATION 2 22-02-2002 15:49

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2. Experimental procedure

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TiAl-PST crystals containing Ti±49.1at.%Al were prepared and cyclic deformation was performed in a tension/compression mode under a stress amplitude of Ds ˆ 450 MPa at a frequency of 10 Hz in air at room temperature. The beginning was done in tension. The load was applied at f ˆ 08 and x ˆ 08 where x is the angle  in g domains. The between the loading axis and k112l

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3. Results

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3.1. Geometrical classi®cation of lamellar boundaries

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Strain continuity at boundaries is often calculated based on the decomposed reaction of Burgers vector [15±20,22± 25]. Lamellar boundaries in TiAl-PST crystals fatigued at Ds ˆ 420 MPa were classi®ed into 13 types composed of three g/g true twin, three g/g pseudo twin, three g/g 1208rotation and four g/a2 interfaces [18]. Since such classi®cation made it possible to understand the roles of slip/twinning transfer at each boundary, the same method was applied to the geometrical classi®cation of boundaries in TiAl-PST crystals fatigued at Ds ˆ 450 MPa where anomalous accumulation of plastic strain energy appeared. Since TiAl-PST crystals consist of six types of g domain, AM, BM, CM, AT, BT and CT, and a single-oriented a2 phase maintaining Blackburn's orientation relationship, the relationship among g domains and a2 phase are described on  in AT, BT and CT and on (111) plane in AM, BM and CM, …1 1 1† the (0001) plane in the a2 phase in Fig. 1. The ‰X; Y; ZŠ standard coordinates (S) are also de®ned in this ®gure. The loading direction and lamellar plane normal at f ˆ 08 are parallel to the X and Z axes, respectively. Although the L10 structure of g domain shows a slight tetragonality, the g phase is regarded as a cubic lattice for simplicity. Since in TiAl-PST crystals deformed at f ˆ 08 and x ˆ 08 slip/twinning occurs on {111} octahedral planes in g  phase and on {1100} prism planes in the a2 phase [8,10± 12,14,18,26±31], these important crystallographic planes are denoted as , , and in AM, BM and CM domains, , , and in AT, BT and CT and , and in the a2 phase, respectively, as shown in Fig. 2. They are de®ned on the basis of the relative orientation relationship to the loading axis and lamellar planes. The same de®nition was used in our previous paper [18]. The lamellar boundaries can ®rst be classi®ed into three types of g/g domain boundary and one g/a2 interface. The true twin boundary is formed between AM and AT, between BM and CT or between BT and CM; the pseudo twin boundary between AM and BT, between AM and CT, between BM and

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fatigue test was stopped at 1 £ 10 5 cycles. Experimental details were given in our previous paper [26]. Thin foils were cut parallel to the loading axis and perpendicular to the lamellar planes. As a result, the foil  directions in the g normal was thus selected to be k110l  domains and ‰1210Š in the a2 phase. The direction is for  in AM. The foils were thinned to 60 mm example ‰110Š thickness and then electrolytically perforated by a twin jet method using a solution of 1:2:7 by volume of perchloric acid/glycerin/methanol at 230 8C. Deformation substructure and continuity of deformation modes in the fatigued samples were examined in a Hitachi H-800 TEM operated at 200 kV.

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lamellar crystals to determine the reaction and preservation of strain component in two neighboring g domains and a pair of a g domain and an a2 plate [19±25]. Zhang et al. for example, showed that the most important factor for slip transfer across g/a2 interfaces is existence of a common intersection of slip/twinning planes at the interface [22]. The similar transfer was also observed at g/g domain boundaries [15±17,23,24]. More recently, lamellar boundaries in TiAl-PST crystals fatigued at f ˆ 08 where f is the angle between the loading axis and lamellar plane, at Ds ˆ 420 MPa were classi®ed into 13 groups composed of three g/g true twin, three g/g pseudo twin, three g/g 1208 rotation boundaries and four g/ a2 interfaces on the basis of the Schmid factor for possible slip and twinning systems [18]. They were subdivided into two groups composed of continuous and discontinuous geometry. Detailed analysis of dominant deformation mode by the transmission electron microscope (TEM) showed that macroscopic strain continuity was maintained at all the boundaries. At several boundaries strain continuity was maintained by activation of deformation modes unexpected from Schimid factor consideration. Continuity of macroscopic strains was concluded to be a more effective factor than the continuity of slip/twinning planes and Schimid factors for deformation transfer across the boundary. In TiAl-PST crystals fatigued at f ˆ 08 under a constant applied stress amplitude, anomalous behavior in accumulated plastic strain energy appeared with increasing stress amplitude [26]. The energy for each cycle increased with increasing stress amplitude but an anomalous energy drop was observed at around Ds ˆ 440 MPa. This anomalous behavior was thought to be related to change in the dominant deformation mode from the motion of ordinary dislocations to twinning with increasing stress amplitude in several types of g domain, but no detailed TEM observation was performed, especially above Ds ˆ 440 MPa where anomalous accumulation of plastic strain energy appeared in the slip transfer mechanism at lamellar boundaries. In this article, the continuity of macroscopic strain components at lamellar boundaries was examined geometrically and experimentally in TiAl-PST crystals fatigued at Ds ˆ 450 MPa in comparison with that at Ds ˆ 420 MPa reported earlier [18]. The focus was on cause of the anomalous change in plastic strain energy with stress amplitude between 420 and 450 MPa.

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 Fig. 2. Schematic illustrations of {111} octahedral slip/twinning planes in g domains and {1100} prism plane in the a2 phase in TiAl-PST crystals deformed at f ˆ 08 and x ˆ 08: The important crystallographic planes are denoted as , , and in AM, BM and CM domains, , , and in AT, BT and CT and , and in the a2 phase.

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of g domain. Schmid factors for possible deformation modes in each g domain are shown in Table 1. Since the twinning partial moves in one preferential direction, positive and negative values of Schmid factors in compression and tension, respectively, are favorable for twinning. According to Schmid factor consideration, g domains in

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AT, between BM and BT, between CM and AT or between CM and CT; and the 1208 rotation boundary between AM and BM, between BM and CM, between CM and AM, between AT and BT, between BT and CT or between CT and AT. Furthermore, the direction of loading axis should be considered since activated deformation modes roughly depend on the type

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Fig. 1. Geometrical orientation relationship among six g domains, AM, BM, CM, AT, BT and CT, and the a2 phase under Blackburn's orientation relationship on  in AT ±CT and (0001) in the a2 phase. The ‰X; Y; ZŠ standard coordinate (S) is de®ned in this ®gure. (111) in AM ±CM, …111†

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TiAl-PST crystals loaded at f ˆ 08 and x ˆ 08; are classi®ed into two groups of A-type and (B and C)-type, although such a simple classi®cation was ®nally concluded not to be appreciable in our previous paper [18]; the same conclusion was reached and the simple classi®cation is also not in this article due to the macroscopic strain continuity across the lamellar boundary. For simplicity, however, the Schmid factor is considered in this initial geometrical classi®cation. Operative deformation modes markedly changed in (B and C)-type g domain of TiAl-PST crystals fatigued below and above Ds ˆ 440 MPa [26]. In almost all the (B and C)-type domain, dominant deformation modes seemed to change from the motion of ordinary dislocations with a Burgers vector parallel to lamellar boundaries to twinning

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across lamellae. Based on Schmid factor and TEM observation in the majority of (B and C)-type domain, dominant deformation modes and their relative incidence in each domain and a2 phase of TiAl-PST crystals fatigued at 450 MPa above the critical stress amplitude of 440 MPa are represented by the number of arrows in Fig. 3. The operative deformation modes and their relative incidence are depicted by Burgers vectors projected on the X±Z plane and the number of arrows. The deformation mode with the maximum number of arrows is regarded as the dominant mode in each g domain or the a2 phase. A similar description was given at Ds ˆ 420 MPa below 440 MPa in Fig. 2 in our previous paper [18]. The principal difference depending on stress amplitude between 420 and 450 MPa appears in (B and C)-type domain. In CM domain, for exam 1†‰1  1 2Š  twinning in tension and …11  1†‰  101Š  ple, …11 slip in compression are dominant deformation modes at   Ds ˆ 450 MPa, while …111†‰1 10Š slip in tension and compression is dominant at Ds ˆ 420 MPa. Two equivalent deformation modes on symmetrical octahedral {111} planes exist in A-type domain and the a2 phase, while there are no symmetrical planes for the possible operative deformation modes in (B and C)-type domain in tension or compression. Anyway, Schmid factor consideration leads to classi®cation of three groups composed of (AM, AT), (BM, BT, CM, CT) and the a2 phase independent of the stress amplitude. These three can reconstruct eight types of boundaries similar to the previous classi®cation at Ds ˆ 420 MPa [18] as shown in Table 2, but the dominant deformation mode at Ds ˆ 450 MPa is quite different from that at Ds ˆ 420 MPa as shown in Fig. 3. In this article, hereafter the eight types of boundaries in Table 2 are abbreviated as TT1±In2.

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Table 1 Schmid factors for possible slip/twinning system in TiAl-PST crystals deformed at f ˆ 08 and x ˆ 08 in g domains. Twinning in tension and compression is represented by 2 and 1, respectively (twinning in tension: 2, twinning in compression: 1)

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Fig. 3. The dominant operative deformation modes and their relative intensity in each g domain and the a2 phase of TiAl-PST crystals fatigued at Ds ˆ 450 MPa in tension and compression. The relative intensity are qualitatively represented by the number of arrows.

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AM/AT BM/CT, BT/CM AM/BT, AM/CT, AT/BM, AT/CM BM/BT, CM/CT AM/BM, AT/BT, AM/CM, AT/CT BM/CM, BT/CT a2/AM, a2/AT a2/BM, a2/BT, a2/CM, a2/CT

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3.2. Strain continuity through lamellar boundaries So far, slip/twinning transfer has been discussed by total strain components represented by Burgers vector before and after the transmission through lamellar boundaries [15±17,22±25]. The same method in our previous paper [18] was applied for the TiAl-PST crystals fatigued at Ds ˆ 450 MPa. Macroscopic strain components for each dominant operative deformation mode in TiAl-PST crystals fatigued at Ds ˆ 450 MPa are given at the true twin boundaries of TT1 and TT2 in Fig. 4, at the pseudo twin boundaries of PT1 and PT2 in Fig. 5, at the 1208 rotation boundaries of R1 and R2 in Fig. 6 and at the g/a2 interfaces of In1 and In2 in Fig. 7. The depicted dominant deformation modes are based on those in Fig. 3. The components for each mode are regarded as k110] for two 1/2k110] ordinary dislocations, k101] for one k101] superlattice dislocation, 1/2k112] for  three 1/6k112] twinning partials and 1=3k1210Š for one

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Fig. 4. Continuous and discontinuous components of macroscopic strain projected on the X±Z and Y±Z planes at true twin boundaries (TT1-a, TT1-b and TT2) in TiAl-PST crystals fatigued at Ds ˆ 450 MPa in tension and compression (labeled T and C, respectively). Continuous and discontinuous components of the macroscopic strain along the X, Y and Z axes are shown by black and white arrows, respectively. The slip/twinning systems assumed in each g domain are described.

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True twin-1 (TT1) True twin-2 (TT2) Pseudo twin-1 (PT1) Pseudo twin-2 (PT2) Rotation-1 (R1) Rotation-2 (R2) Interface-1 (In1) Interface-2 (In2)

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 1=3k1210Š prism dislocation to evaluate the continuity of macroscopic strains at boundaries. The macroscopic components in tension and compression are projected as each vector individually along the X, Y and Z axes on the X±Z plane and Y±Z plane. Conservative and non-conservative components of macroscopic strains through lamellar boundaries are shown by black and white arrows, respectively. According to our previous study on the continuity of macroscopic strains and slip/twinning planes in TiAl-PST crystals fatigued at Ds ˆ 420 MPa, the component along the Y-axis is the most important to understand the continuity and slip/twinning transfer [18]. The boundaries are distinguished into two groups based on whether the Y component was reserved or not through the boundaries because the direction of this component is useful to determine continuity of the macroscopic strains and slip/twinning planes at boundaries. In A-type g domain, choice of the operative mode on the two symmetrical slip/twinning planes determines direction of the Y-component, and affects the continuity of the strains and planes. The boundaries neighboring the A-type domain are therefore distinguished as a-type and b-type where the macroscopic strain continuity along the Yaxis is or is not maintained, respectively, as seen in TT1, PT1, R1 and In1 boundaries. Although small white arrow at the end of black bar along Y-direction can be seen even in atype boundary, macroscopic strain continuity is assumed to be maintained in the present study. A similar classi®cation is possible even at the In2 interface containing no A-type domain because the prism slip in the a2 phase can be selected on the symmetrical slip planes. At several boundaries, the strain components are not maintained perfectly

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Table 2 Types of boundary formed by adjacent phases in TiAl-PST crystals with oriented lamellae

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crystals fatigued at Ds ˆ 450 MPa is summarized in Table 3. Although change in strain energy during cyclic deformation is different between Ds ˆ 420 and 450 MPa, the same classi®cation of boundaries is obtained (see Table 3 in Ref. [18]). However, the dominant deformation mode in (B and C)-type g domain varied depending on the stress amplitude: the motion of ordinary dislocations with a Burgers vector parallel to lamellar boundaries was dominant at Ds ˆ 420 MPa, while twinning occurred across lamellar

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along the X and Z axes, but such small discordance may be accommodated by local instigation of the minor deformation mode as observed by several researchers [15±17,19± 25]. On the other hand, the continuity of macroscopic strains and slip/twinning planes is essentially maintained at the TT2 boundary and not at PT2 or R2 boundary by the dominant deformation mode expected by Schmid factor consideration. The continuity for all types of boundary in TiAl-PST

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Fig. 5. Continuous and discontinuous components of macroscopic strain projected on the X±Z and Y±Z planes at pseudotwin boundaries (PT1-a, PT1-b and PT2) in TiAl-PST crystals fatigued at Ds ˆ 450 MPa in tension and compression (labeled T and C, respectively).

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Fig. 6. Continuous and discontinuous components of macroscopic strain projected on the X±Z and Y±Z planes at 1208 rotation boundaries (R1-a, R1-b and R2) in TiAl-PST crystals fatigued at Ds ˆ 450 MPa in tension and compression (labeled T and C, respectively).

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boundaries at Ds ˆ 450 MPa. The g/g domain boundaries and g/a2 interfaces at Ds ˆ 450 MPa ®nally can be divided into 13 combinations composed of six continuous and seven discontinuous boundaries similar to those at Ds ˆ 420 MPa.

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Fig. 7. Continuous and discontinuous components of macroscopic strain projected on the X±Z and Y±Z planes at g/a2 interfaces (In1-a, In1-b, In2-a and In2-b) in TiAl-PST crystals fatigued at Ds ˆ 450 MPa in tension and compression (labeled T and C, respectively).

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3.3. Fatigued microstructure and its analysis in TiAl-PST crystals at D s ˆ 450 MPa on the basis of macroscopic strain continuity through lamellar boundaries Deformation substructures in TiAl-PST crystals fatigued

at Ds ˆ 450 MPa at room temperature to N ˆ 1 £ 10 5 cycles were observed by TEM, focusing on slip/twinning transfer through lamellar boundaries on the basis of the 13 classi®cations in Table 3. The types of g domain, operative dominant deformation modes and boundary types were determined by tilting and g´b analyses in the TEM. Details of the method were described in our previous papers [18,26]. In this crystal, the volume fraction of the (BT, CM) set is relatively larger than that of the (BM, CT) set. Fig. 8 shows a bright ®eld image and a corresponding schematic illustration in a TiAl-PST crystal fatigued at

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Table 3 Classi®cation of the boundaries on the basis of continuity (C, continuous; NC, non-continuous) of macroscopic strains and slip/twinning planes in TiAl-PST crystals fatigued at f ˆ 08 and x ˆ 08 at Ds ˆ 450 MPa Type of boundary (wide classi®cation)

Continuity of slip plane (Continuous/Non-continuous)

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True twin-1 (TT1) True twin-2 (TT2) Pseudo twin-1 (PT1) Pseudo twin-2 (PT2) Rotation-1 (R1) Rotation-2 (R2) Interface-1 (In1) Interface-2 (In2)

C NC C C NC NC C NC NC C NC C NC

Type of boundary (narrow classi®cation) TT1-a TT1-b TT2 PT1-a PT1-b PT2 R1-a R1-b R2 In1-a In1-b In2-a In2-b

F

804

Ds ˆ 450 MPa. Highly dense deformation twins are observed in all g domains belonging to both A-type and (B and C)-type in this ®gure, while BM and CT domains as the minor constituent do not exist in this area. Since all twinning planes are edged on at the incident beam parallel  in AM, they are determined to be …11 1†  ( ) in AM, to ‰011Š       …111† ( ) in CM, …111† ( ) in AT and …111† ( ) in BT. This beam direction was obtained by the foil rotated 608   about the [111] zone axis. Moreover, the …1100†‰ 1120Š prism slip was operative on plane in the a2 phase. Continuity of macroscopic strains and slip/twinning planes is therefore maintained and all boundaries are the continuous type in Table 3. It should be noted that the slip/twinning plane in AM domain and the prism slip plane in the a2 phase are selected between two symmetrical planes so that macroscopic strain transfer occurs through the boundaries. In addition, k101] superlattice dislocations are also operative on the plane parallel to the deformation twinning planes in AM, AT, BT and CM domains. The Burgers vector of k101] dislocations is parallel to the lamellar boundaries as shown in Fig. 3 and often decomposes into 1/2k112] and 1/2k110] dislocations as reported by several researchers [14,32,33].

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Fig. 8. A bright-®eld image and the corresponding schematic illustration in TiAl-PST crystals fatigued at Ds ˆ 450 MPa to 1 £ 10 cycles. The beam direction  in AM. is parallel to ‰011Š

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lamellar boundaries. This result indicates that the continuity of macroscopic strains has priority over Schmid factor consideration as suggested in TiAl-PST crystals fatigued at Ds ˆ 420 MPa [18]. The operative deformation mode of ordinary dislocations in the minor set of BM and CT domains at Ds ˆ 450 MPa is in good accordance with that in the major set of BT and CM domains at Ds ˆ 420 MPa. Since the dominant deformation mode in the major set of BT and CM domains with the larger volume fraction becomes twinning at Ds ˆ 450 MPa, a favorable applied stress to activate twins as well as ordinary dislocations in (B and C)-type domain must be reached on the viewpoint of Schmid factor consideration, while twins hardly appear in the set of BM and CT domains with the smaller volume fraction. This result strongly suggests that the continuity of macroscopic strains and slip/twinning planes is the most important factor in selecting the deformation mode in g domains and the a2 plate. Fig. 10 shows the fatigued microstructure containing the a2 phase bounded by In1 and In2 boundaries. In the a2  phase, the to-and-fro motion of 1=3‰1 120Š prism dislocations  occurs on the …1100† plane ( ). As a result, macroscopic continuity is maintained at the interfaces of In1-a and In2-a, and almost all slip traces of the prism dislocations in the a2 phase immediately connect to twinning traces in the neighboring g domains. In TiAl-PST crystals fatigued at Ds ˆ 420 MPa, the prism slip in the a2 phase was induced by the operation of twins, but by ordinary dislocations in the

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Of course, minor slip/twinning modes were activated to accommodate local residual strain, and the detailed analysis on the fatigued TiAl-PST crystals was done in our previous paper [26]. Fig. 9 shows the fatigued microstructure containing BM and CT domains which are not seen in Fig. 8. In this area, all types of boundary under the wide classi®cation in Table 3 exist: TT1, TT2, PT1, PT2, R1, R2, In1 and In2. Detailed TEM observation and its analysis clari®ed that the 1/2k110] ordinary dislocations with a Burgers vector parallel to lamellar boundaries were dominantly activated in BM and CT domains which account for a relatively smaller volume fraction than BT and CM in lamellae. The ordinary disloca  ( ) plane in BM and ‰110Š  on …1 11†  tions by ‰110Š on …1 11† ( ) plane in CT were found to operate. Low-dense traces for twins were also observed to maintain the continuity of local strains but dominant strains. If the twins are dominantly activated in spite of the activation of ordinary dislocations on the basis of Schmid factor consideration in BM and CT domains, boundaries surrounding the domains would behave as discontinuous boundaries which could not maintain the continuity of macroscopic strains and slip/ twinning planes. Such possible discontinuous boundaries of PT1-b, PT2, R1-b and R2 are represented by bold lines in Fig. 9, but change in the dominant deformation mode from twins to ordinary dislocations in the BM and CT domains indeed makes it possible to maintain the continuity of macroscopic strains and slip/twinning planes through

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Fig. 9. A bright-®eld image and the corresponding schematic illustration in TiAl-PST crystals fatigued at Ds ˆ 450 MPa to 1 £ 10 cycles. The Beam  direction is parallel to ‰110Š in AM.

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4. Discussion

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In TiAl-PST crystals fatigued at Ds ˆ 450 MPa where plastic strain energy was anomaly accumulated, the continuity of macroscopic strains and slip/twinning planes was maintained through all lamellar boundaries similar to that at Ds ˆ 420 MPa. The major difference at stress amplitudes of both 450 and 420 MPa appears in dominant deformation modes in (B and C)-type domain: twins at

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neighboring g domains due to the stress concentration [18]. In the crystal fatigued at Ds ˆ 450 MPa twinning is a dominant deformation mode in AM, AT, BT and CM, accounting for almost the entire volume fraction in lamellae (as shown later in Fig. 11). Thus, highly dense traces by the prism slip may become marked as shown in Fig. 10. This TEM observation corresponds to the slip trace on prism planes in the a2 phase on the surface of TiAl-PST crystals becoming remarkable and more uniform with increasing stress amplitude over Ds ˆ 440 MPa, where anomalous strain energy accumulation occurs as shown in the previous paper [18]. According to the high resolution X-ray measurement, the residual strain accumulated in the a2 phase in TiAl-PST crystals fatigued at Ds ˆ 450 MPa is smaller than that at Ds ˆ 420 MPa [34]. This suggests that activation of uniform and highly-dense prism dislocations induced by highly dense twins in g domains accommodates and reduces the residual elastic strain in the a2 phase.

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Fig. 10. A bright-®eld image and the corresponding schematic illustration in TiAl-PST crystals fatigued at Ds ˆ 450 MPa to 1 £ 10 5 cycles. The beam  in AM. direction is parallel to ‰011Š

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Fig. 11. Schematic illustration showing traces of operative dominant slip/ twinning in TiAl-PST crystals below and above Ds ˆ 440 MPa. Volume fraction of the set of (BT and CM) is assumed to be larger than that of (BM and CT) in this ®gure. The macroscopic shear direction is changed below and above Ds ˆ 440 MPa. Continuity of macroscopic strains and slip/twinning planes is maintained.

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Table 4 Schematic illustration showing macroscopic shape change on lamellar planes in TiAl-PST crystals fatigued at f ˆ 08; x ˆ 08 below and above Ds ˆ 440 MPa in tension/compression modes. Volume fraction of the set of (BT and CM) is assumed to be larger than that of (BM and CT) in this table

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(B and C)-type domain changes the relative activation of dominant deformation mode between the ordinary and twins in the two sets, resulting in the anomalous fatigue behavior. This alludes to disappearance of the anomalous change in accumulated plastic strain energy in TiAl-PST crystals when six types of g domain with equal volume fraction are uniformly distributed in lamellae. Thus, distribution in volume fraction for each (B and C)-type domain, especially between the two sets (BT and CM) and (BM and CT), is an important factor for controlling the fatigue hardening behavior in TiAl-PST crystals with a loading axis parallel to lamellar boundaries. Kishida et al. clearly showed that macroscopic shape change during deformation proceeds in an anisotropic manner in TiAl-PST crystals deformed at f ˆ 08 [14]. The crystals tend to increase the width along the Y-axis but not to change it along the Z-axis. This is explained by negligible value of the normal strain in the direction perpendicular to the lamellar boundaries. Similar anisotropic shape change was observed in TiAl-PST crystals fatigued at f ˆ 08 at both Ds ˆ 420 MPa and Ds ˆ 450 MPa. In the fatigued crystals, dominant operative slip/twinning planes vary with selection of a deformation mode depending on the distribution of (B and C)-type domain; a schematic illustration of anisotropic shape change is predicted in Table 4. In this table, the volume fraction in the set (BT and CM) is assumed to be larger than that in the set (BM and CT). Since the shear direction changes above and below Ds ˆ 440 MPa where anomalous plastic strain energy accumulation occurs as shown in Fig. 11, the shape change on lamellar plane of the X±Y plane is symmetrical under both stress conditions. This suggests that the spatial distribution of g domains in lamellae possibly controls the

Tension

Initial state

Compression

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Ds ˆ 450 MPa and ordinary dislocations at Ds ˆ 420 MPa in the set of (BT and CM) domains with the larger volume fraction than the (BM and CT) set. The g domains of AM ±CT are produced during a±g transformation, avoiding an increase in crystal strain, thus the six types of g domain are ideally distributed having equal volume fraction for each domain. However, lamellar boundaries in TiAl-PST crystals are not necessarily parallel or perpendicular to the direction of crystal growth and heat transfer. Inui et al. also reported that there is priority in the selection of types of boundary due to their different energies [35]. As a result, distribution of g domain type AM ±CT is not necessarily equal as reported by Zghal et al. [36]. This uneven distribution of volume fraction for each g domain plays as an important role in the anomalous strain energy accumulation and is discussed in this section. Fig. 11 shows a schematic illustration of traces parallel to the dominantly operative slip/twinning planes in TiAl-PST crystals fatigued below and above Ds ˆ 440 MPa. Volume fraction of the set of (BT and CM) is assumed to be larger than that of (BM and CT) in accordance with the TEM observation. Since the macroscopic continuity of strains through boundaries is maintained independent of stress amplitude, the similar deformation mode appears in each set of g domains: below Ds ˆ 440 MPa, twins in AM, AT, BM and CT and ordinary dislocations in BT and CM and above Ds ˆ 440 MPa, twins in AM, AT, BT and CM and ordinary dislocations in BM and CT. However, the direction of operative dominant slip/twinning traces and the volume fraction for activation of each mode are, of course, quite different as described in Fig. 11. Since the dominant deformation mode does not change remarkably in A type domain, a discontinuous change in fatigue behavior with increasing stress amplitude is closely related to the deformation mode in (B and C)-type domain. The dominant deformation mode in each set of (BM and CT) or (BT and CM) is selected depending on the relative volume fraction of the two sets in the initial stage of fatigue deformation. Twinning observed frequently in the (B and C)-type domain is a possible dominant deformation mode in tension, while that in A-type domain is possible in compression. The twin formation in (B and C)-type domain is known to restrict the following operation of ordinary dislocations on another symmetrical slip plane [18,26]. Although in the initial stage of TiAl-PST crystals fatigued at Ds ˆ 450 MPa slip by the ordinary dislocations is selected as a dominant deformation mode due to suf®ciently high applied stress for activation of the slip, an increase in the number of twin interrupts the to-and-fro motion of the ordinary dislocations in the crystal fatigued above Ds ˆ 440 MPa and the slip/twinning planes different from those below Ds ˆ 440 MPa are selected. The restriction of motion of ordinary dislocations by the twins introduced earlier may contribute to rapid fatigue hardening and the following reduction of accumulated plastic strain energy. The uneven distribution of volume fraction for two sets of

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For TiAl-PST crystals fatigued at f ˆ 08 and Ds ˆ 450 MPa where anomalous accumulation of plastic strain energy appeared, geometrical classi®cation of lamellar boundaries and detailed TEM observation of dominant deformation mode were carried out focusing on continuity of macroscopic strains and slip/twinning planes. The following conclusions were reached. 1. Lamellar boundaries can be classi®ed into thirteen groups in the TiAl-PST crystal fatigued at Ds ˆ 450 MPa with f ˆ 08 and x ˆ 08; and subdivided into two groups of six continuous-types and seven discontinuous-types on the basis of continuity of macroscopic strains and slip/twinning planes. 2. In TiAl-PST crystal fatigued at Ds ˆ 450 MPa, the dominant deformation mode in the (BM and CT) set occupying the relatively smaller volume fraction changes from twins to ordinary dislocations with the Burgers vector parallel to lamellar boundaries to maintain continuity of macroscopic strains and slip/twinning planes. In another set of (BT and CM), highly dense twins are activated as the dominant mode. Distribution of (B and C)type domain is one of the most important controlling factors for rapid accumulation of plastic strain energy because the dominant deformation modes are shifted from the ordinary dislocations to twins and vice versa in each set of (BM and CT) and (BT and CM) or below and above Ds ˆ 440 MPa. Twinning in the (B and C)type domain in the initial stage of fatigue deformation restricts the subsequent to-and-fro motion of the ordinary dislocations, resulting in the rapid fatigue hardening. 3. Since the shear direction is changed above and below Ds ˆ 440 MPa where an anomalous peak of accumulated plastic strain energy appears, the shape change on the lamellar plane of X±Y plane is symmetrical under both stress conditions. This macroscopic shape change is opposite in tension and compression. 4. A large number of twins promote introduction of homogeneous slip traces on the prism planes in the a2 phase.

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Acknowledgements

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This work was supported by a Grant-in-Aid for Scienti®c Research Development from the Ministry of Education, Sports, Culture, Science and Technology of Japan. This work has partly been carried out at the Strategic Research Base `Handai Frontier Research Center' supported by the

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Japanese Government's Special Coordination Fund for Promoting Science and Technology. The framework of this project was created when Dr T. Nakano worked in Prof. H Mughrabi's laboratory in 1997. The authors would like to thank Prof. H Biermann (now of Freiberg University), and Mr M. Riemer and Prof. H. Mughrabi, Institut fur Werkstoffwissenschaften, Lehrstuhl 1, Universitat Erlangen-Nurnberg, Germany for their detailed discussions and valuable comments. They would also like to thank Dr F. Appel, GKSS Research Center, Institut for Materials Research, Germany, for his valuable comments.

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macroscopic deformation, especially fatigue deformation. In particular, twin formation plays an important role in restricting the further operative deformation mode in both tension and compression.

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