Sn doped ZnO layered porous nanocrystals with hierarchical structures and modified surfaces for gas sensors

Sn doped ZnO layered porous nanocrystals with hierarchical structures and modified surfaces for gas sensors

Accepted Manuscript Title: Sn doped ZnO Layered Porous Nanocrystals with Hierarchical Structures and Modified Surfaces for Gas Sensors Author: Mingshu...

293KB Sizes 0 Downloads 34 Views

Accepted Manuscript Title: Sn doped ZnO Layered Porous Nanocrystals with Hierarchical Structures and Modified Surfaces for Gas Sensors Author: Mingshui Yao Fei Ding Yuebin Cao Peng Hu Junmei Fan Chen Lu Fangli Yuan Changyong Shi Yunfa Chen PII: DOI: Reference:

S0925-4005(14)00489-4 http://dx.doi.org/doi:10.1016/j.snb.2014.04.078 SNB 16844

To appear in:

Sensors and Actuators B

Received date: Revised date: Accepted date:

9-2-2014 21-4-2014 23-4-2014

Please cite this article as: M. Yao, F. Ding, Y. Cao, P. Hu, J. Fan, C. Lu, F. Yuan, C. Shi, Y. Chen, Sn doped ZnO Layered Porous Nanocrystals with Hierarchical Structures and Modified Surfaces for Gas Sensors, Sensors and Actuators B: Chemical (2014), http://dx.doi.org/10.1016/j.snb.2014.04.078 This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.

Sn doped ZnO Layered Porous Nanocrystals with

cr

for Gas Sensors

ip t

Hierarchical Structures and Modified Surfaces

Mingshui Yaoa, b, Fei Dinga, Yuebin Caod, Peng Hua, Junmei Fana, Chen Lua, b, Fangli Yuana,*,

State Key Laboratory of Multi-phase Complex Systems, Institute of Process Engineering,

an

a

us

Changyong Shic,*, and Yunfa Chena

Chinese Academy of Science (CAS), Zhongguancun Beiertiao 1 Hao, Beijing 100190, China University of Chinese Academy of Sciences (UCAS), No.19A Yuquan Road, Beijing 100049,

M

b

Department of Elements, Beijing Institute of Fashion Technology, NO.2 Yinghua Road

Ac ce pt e

c

d

China

Chaoyang District, Beijing 100029, China d

Department of Chemical Engineering, Hanyang University, 55 Hanyangdaehak-ro, Sangnok-

gu, Ansan, Kyeonggi-do 426-791, Republic of Korea.

* Corresponding author.

E-mail: [email protected]; Fax: +86-10-62561822; Tel: +86-10-82544974 E-mail: [email protected]; Tel: +86-13651229190

1

Page 1 of 32

ABSTRACT: In this paper, a simple solvothermal method is developed for the synthesis of Sn doped ZnO layered porous nanocrystal (Sn-ZLPC). Scanning electron microscopy, transmission electron microscopy, X-ray diffraction and X-ray photoelectron spectroscopy are used to

ip t

characterize the detailed structures and surface/near-surface chemical composition of the asprepared products. Sn doping is found to be the key factor controlling the layered porous

cr

structure. The possible growth mechanism of Sn-ZLPC is also discussed. As the stability of

us

target gas increases, the optimal operating temperature shifts from 300°C to 500°C and the highest response shifts to the sample with high atomic ratio of Sn. The later shift is attributed to

an

the alternate key influence of the activation energy and adsorption/desorption of oxygen ions. 5.0 at% Sn-ZLPC exhibits the best sensing properties to VOCs due to the combined effect of low

structure.

M

activation energy, adsorption/desorption of oxygen ions and the mesoporous hierarchical

Ac ce pt e

d

Keywords: MOX sensors, Hierarchical structure, Modified surfaces, Sn doping, VOCs

2

Page 2 of 32

1. Introduction Nanotechnology has generated much attention beyond the realm of science and engineering and can be an ideal candidate to help people see things invisible [1]. One of the interesting

ip t

applications was nano-structured/modified metal oxide (MOX) sensors acting as the nose to detect toxic volatile organic compounds (VOCs).

cr

For the structural aspect, numerous hierarchical structures possessing enhanced gas diffusion

us

(utility factor [2]) than the pristine structures were introduced to MOX sensors, such as branched crystallites [3-5], nanowires assembled polyhedrons [6], mesoporous films [7-9], single/multi-

an

shell hollow porous spheres [10-15], complicated structures based on precursors [16-19] or biological systems [20] and so on. Purposed built thin film with controlled particle size and pore

M

distribution was also fabricated to improve the sensing response to gases with different Knudsen diffusion coefficients [21]. In addition, large amounts of MOX sensors with controlled crystal

d

surface were also synthesized to improve the surface reaction between target gas molecules and

Ac ce pt e

surface absorbed oxygen ions [22-25].

For the modified surface aspect (receptor function [2]), lattice substituting doping [26-28], new phase doping [29-32], and noble metal decoration [33-36] were experimentally proved to be effective ways to improve the sensing properties mainly by tailoring the activation energy, adsorption/desorption of oxygen ions and reaction rates. In most of the cases, surface modification can also be beneficial to the electron transport (transducer function [2]). Therefore, the combination of hierarchical structure and modified surface might further improve the sensing properties of MOX sensors. Our previous reports have demonstrated that MOX sensors with hierarchical structures [18] and specific exposed crystal facets [25] exhibited high gas sensing activity to benzene, which were mainly due to the enhancement in the gas

3

Page 3 of 32

diffusion/molecule capturing. In addition, Sn was found to be an effective dopant that enhanced the sensing properties of ZnO gas sensors [27,37,38]. Herein, we demonstrate the synthesis of novel Sn doped ZnO layered porous nanocrystals (Sn-

ip t

ZLPCs). Sn dopants were introduced to obtain Sn-ZLPCs with hierarchical structures. Each SnZLPC was constructed by multi-layers of ZnO nanosheets with a thickness of 10-20 nm, and

cr

each layer of the ZnO nanosheet showed a porous structure. The synthesized Sn-ZLPCs

us

exhibited excellent sensing properties to VOCs due to the combined effect of low activation energy, adsorption/desorption of oxygen ions and the mesoporous hierarchical structure.

an

2. Materials and methods

2.1 Synthesis of Sn doped ZnO layered porous nanocrystal (Sn-ZLPC)

M

In a typical synthesis of 5.0 at% Sn-ZLPC, 1.000 g ZnAc2·2H2O and 0.052 g SnCl2·2H2O were added to 10 mL de-ionized water under stirring to form a white mixture containing Sn2+

d

hydrolysis products. Then 60 mL glycerol was added slowly to the mixture under vigorous

Ac ce pt e

stirring. After stirred for 30 min, a semi-transparent white suspension at ambient conditions was formed. Then the resulting solution was transferred to a Teflon-lined 100 mL stainless steel autoclave and maintained at 200°C for 8 h before cooling down to room temperature. After the experiment, the particles were collected from the bottom of the reactor. The products were washed three times with de-ionized water and twice with ethanol by redispersion and centrifugation. The solid materials were then dried in air at 60°C for 12 h. 2.2 Materials characterization

The phase and crystal structure of the product were determined by X-ray diffraction (XRD) patterns, which were recorded with a Philips X’Pert PRO MPD X-ray diffractometer using Cu Kα radiation (λ=1.54178 Å). The morphology and structure of the product were then observed

4

Page 4 of 32

by scanning electron microscope (SEM, JEOL JSM-6700F) and transmission electron microscope

(TEM,

JEOL

(Brunner−Emmet−Teller)

JEM-2100).

instrument

N2

using

adsorption a

surface

was

measured

area

analyzer

by

a

BET

(NOVA3200e,

ip t

Quantachrome, USA), and pore size distributions were calculated from the adsorption branch of the Nitrogen adsorption-desorption isotherm using the Barrett Joyner Halenda (BJH) formula.

cr

The surface chemical analysis was investigated by X-ray photoelectron spectroscopy (XPS) on a

us

Thermo Scientific ESCALAB 250 Xi XPS system, where the analysis chamber was 1.5×10-9 mbar and the size of X-ray spot was 500 μm. The particle size distribution of the synthesized

an

powder was determined using a Beckman Coulter LS 13 320 laser-diffraction particle size analyzer.

M

2.3 Fabrication of gas sensor prototype and sensor characterization The fabrication of gas sensor prototypes and the sensor characterization were reported in our

d

previous work [18,25]. Briefly, Ag paste (SA-5121Q, Wuhan Supernano Optoelec Technology

Ac ce pt e

Co. Ltd) was used for the ohmic contact of sensing film and two Pt wires on both ends of the film. Steps to fabricate Ag electrode were as follows: Ag paste was first printed on the Al2O3 substrate and Pt wires; after irradiated by an infrared lamp (250 W, about 150°C) for 15 min, Pt wires, Ag powder and Al2O3 substrate were stuck together with the help of organics (color: golden yellow); then all of them were heated at 550°C for 30 min to burn the organic and sinter them together (color: silvery white). The solution containing sensing material and ethanol was drop-coated onto the Al2O3 substrate. For the drop-coated sensors, preheating at 550°C for 60 min before the achievement of stable process (400°C for 20 h) was needed to ensure good ohmic contact. VOC gas was introduced into the quartz tube by mixing the certified gas ‘‘mixtures’’ and dry air in the proper ratio controlled by the mass flow controllers [4]. The constant flow was

5

Page 5 of 32

600 ml min-1. The bias on the sensor was 10 V and the current was recorded using Keithley 2601 Sourcemeter. The response was defined as the ratio of sensor resistance in air and in detected gas (Rair / Rgas -1). The response / recovery time is defined as the time required for the resistance of

ip t

the sensor to change to 90% / 10% of the saturation value after exposure to the test gas / air.

3. Results and discussion

cr

3.1 Materials preparation and characterization

us

3.1.1 Crystallinity, phase and structure

XRD patterns of undoped ZnO, Sn-doped ZnO products and the amorphous mixture of Sn/Zn

an

oxides are presented in Fig. 1. These patterns correspond to three main diffraction peaks of hexagonal wurtzite ZnO (JCPDS 01-089-0510), namely (100), (002) and (101). The intensities

M

of diffraction peaks declined as Sn concentrations increased, indicating that Sn doping within ZnO caused degeneration of the ZnO crystallinity [39]. It can be seen that Sn doping slightly

d

shifts the position of (002) peaks to higher diffraction angles, which due to its smaller radius

Ac ce pt e

[39,40]. The peak shift of Sn doped ZnO also provides an evidence for the substitution of Sn partly into the ZnO lattice [28]. The synthesized product became amorphous when the atomic percentage of Sn up to 50 at% or higher. Fig. 1 also indicates that Sn doped ZnO product was prepared without the formation of a secondary phase. Due to good sensing properties (see section 3.2) and its unique hierarchical structure, 5.0 at% Sn doped ZnO layered porous nanocrystal (Sn-ZLPC) was chose as the sample for detailed structural analysis ( Fig. 2). As shown in Fig. 2a-c, the size of as-prepared 5.0 at% Sn-ZLPC is about 500 nm in diameter and 1 μm in height. Further structural analysis by HRTEM images shows that each particle is constructed by multi-layers of ZnO nanosheet with a thickness of 1020 nm (Fig. 2d-f), and each layer is constructed by nanopores (mainly less than 10 nm) and

6

Page 6 of 32

polycrystalline ZnO nanocrystals (Fig. 2g-i). The spacings of 0.28 nm and 0.26 nm from the cross-sectional and plan view of the layer are consistent with the values for (100) and (002) planes of hexagonal wurtzite ZnO phase, respectively (Fig. 2f and i).

ip t

EDS mapping images of 5.0 at% Sn-ZLPC in Fig. 3a indicate that Sn dopants uniformly distributed in the particle and its atomic percentage was calculated to be 4.8% (Fig. 3a). The

cr

surface/near-surface chemical composition of Sn-ZLPC was examined by X-ray photoelectron

us

spectroscopy (XPS). The full-range XPS spectra (Fig. 3b) reveals that it is mainly composed of Zn, Sn, O and C elements, of which C contamination can be mainly attributed to the residual

an

solvents. More detailed information on the chemical state of these elements can be obtained from the high resolution XPS spectra of the Zn 2p, Sn 3d and O 1s in Fig. 3c-e. The peaks of Sn 3d3/2

M

and Sn 3d5/2 at 495.0 and 486.6 eV can be assigned to the lattice tin (Sn(IV) oxidation state) in tin oxide [20,34,41]. The peak separation of 8.4 eV between these two peaks is in agreement

d

with the standard spectrum of SnO2. The O 1s peaks are much asymmetric. The component at

Ac ce pt e

low binding energy (BE, 530.2 eV) is typical for the lattice O2− ions; and that at high BE (533.2 eV) is usually attributed to chemisorbed or dissociated oxygen or OH species on the surface of the particle, such as CO2, adsorbed H2O or adsorbed O2 [34,42]. The component at medium BE (531.8 eV) was associated with O2− ions in the oxygen deficient regions in the matrix of ZnO by Chen et al [42], while it was attributed to O-H by Coppa and Davis [43]. However, the weak peak of lattice oxygen and strong peaks of non-lattice oxygen indicate that there are large amounts of absorbed oxygen ions on the surface of the crystal. Calculated from the quantified peak area, the atomic ratio of Sn/Zn was estimated to be about 25.2 at% (XPS), which is much higher than that estimated by EDS (4.8 at%). Thus, more active sites on the surface can be expected due to rich absorbed oxygen and high atomic ratio of Sn/Zn. Since the fact that at high

7

Page 7 of 32

Sn contents, due to its tendency for octahedral coordination, Sn tends to demix from the ZnO lattice as an amorphous material, together with XRD results and TEM analysis, high ratio of Sn/Zn on the surface might be the result of ultra-thin layer of amorphous Sn on the surface and

ip t

better chemical stability of Sn-O than Zn-O to the etching effects of halogen ions (the dissolve of more Zn ions on the crystal surface).

cr

The nanoporous structure of 5.0 at% Sn-ZLPC was investigated by conducting nitrogen

us

adsorption−desorption measurements. The nitrogen adsorption−desorption isotherm in Fig. 4 exhibits type IV isotherms with type H3 hysteresis loops. In our work, we have found two typical

an

phenomenon indicating the risk to determine the BJH pore size distribution from the desorption branch. One was the forced closure of the hysteresis loop at around P/P0 = 0.45 (for N2 at 77 K,

M

Fig. 4); the other was the pore size distribution peak at around 4 nm determined by the nature of adsorptive instead of the porous properties of the material (up-left inset of Fig. 4) [44].

Ac ce pt e

pore size distribution in this work.

d

Therefore, it is more appropriate for us to use adsorption branch for the determination of BJH

According to the BJH pore size distribution curve (up-right inset of Fig. 4) calculated from the adsorption isotherm, 5.0 at% Sn-ZLPC exhibited a mesoporous structure with pore diameter mainly less than 10 nm. The cumulative pore volumes were calculated to be 0.083 m3 g-1. With the highly mesoporous structures, the BET surface area of 5.0 at% Sn-ZLPC was calculated to be 78.99 m2 g-1. Pores centered at about 2 and 4 nm might mainly attributed to nanopores on each layer, and pores centered at 10 nm might located at the interfaces of the layers and some large pores on the layer formed by unstable parts. The mesoporous hierarchical structure might be beneficial to the diffusion of target gas. 3.1.2 Reaction time

8

Page 8 of 32

The size distributions and the size evolution of particles were also studied. As shown in Fig. 5a, the size of the sample is mainly centered at about 1.0 μm. The median particle diameter (D50) of 5.0 at% Sn-ZLPC increases with the reaction time which is in accordance with Ostwald ripening.

ip t

As shown in Fig. 5b, the corresponding mean size increases sharply at the beginning and then slowly after 8 h.

cr

In the formation process of 5.0 at% Sn-ZLPCs, the atomic percentages of Sn of the products

us

obtained at different reaction times were calculated by EDS and summarized in Table 1. The atomic percentages of Sn varied from 4.28 at% to 6.47 at% and no abrupt changes were

participated in the formation of ZnO products.

M

3.1.3 Atomic percentage of Sn dopants

an

observed. It indicates that Sn dopants uniformly dispersed in the solution and continuously

Fig. 6 shows that the percentages of Sn dopants significantly affect the morphologies of the

d

products (the samples collected from the bottom of the reactor). The size of the particle decreases

Ac ce pt e

from 5 μm to 0.5 μm and the surface becomes more roughness as the percentage of Sn increases from 0 at% to 10.0 at%. The hollow structure of the particles collected from the bottom of the reactor disappears when the percentage of Sn increased up to 1.0 at% (Fig. 6a and b, the TEM image of particle with small size was chose to show solid core more clearly). When the percentage of Sn is up to 50 at%, only small amorphous particles of Sn/Zn oxides can be observed (Fig. 1 black and Fig. 6f). Without Sn dopants, high crystallinity, large and dense particle assembles of ZnO were beneficial for the formation of hollow and [001] oriented nanorod spheres via Ostwald ripening [45], which showed “core-shell” like structure in optical microscope due to compact outside, loose inside and hollow core. The above analysis reveals that Sn dopants can significantly degenerate the crystallinity of ZnO and prevent small particles

9

Page 9 of 32

agglomerate into dense and large particles (detailed discussion can be found in section possible growth mechanism). 3.1.4 Other influence factors

ip t

To investigate the growth mechanism of Sn-ZLPC, we also examined other influence factors

The influences of synthetic parameters were summarized in Fig. 7.

cr

such as solvents, reactants, reacting temperature, the concentration of the reactants, and so on.

us

The water volume strongly affected the morphology of the product. When the volume of water was increased to 35 mL or 70 mL, no particles with mesoporous layered structure were observed

an

(Fig. S1, Supporting Information (SI)). The replacement of glycerol by ethanol resulted in the irregular disperse of Sn elements because the solvents with much lower viscosity failed to

M

prevent the settlement of white Sn2+ hydrolysis products (Fig. S2, SI). It should be mentioned that when the white mixture of ZnAc2, Sn2+ hydrolysis products, Cl ions, water and glycerol

d

were maintained at 70-90°C or higher temperature for a few minutes under stirring, the solution

Ac ce pt e

would turn into clear due to the reaction of Sn2+ hydrolysis products and glycerol. As a result, Sn2+ dispersed uniformly in the solution. Due to high viscosity of glycerol at low temperature, the solvothermal products of preheated at 70- 90°C and non-preheated show not difference in glycerol solvent.

SnCl2 was replaced by other reactants (such as HCl and ZnCl2) with equal concentration of Cl ions to figure out the role of Sn2+ in the formation of mesoporous structure. The results showed that the replacement of SnCl2 to HCl or ZnCl2 had no effect on the size or morphologies of the ZnO hollow spheres, but just made the surface of the ZnO hollow spheres rougher. It indicates the key role of Sn ions in the formation of mesoporous structure.

10

Page 10 of 32

Reaction temperature is another important factor for obtaining the mesoporous structure. Particles with mesoporous layered structure can be obtained only when the reaction temperature up to 160°C or higher (Fig. S3, SI). Furthermore, higher temperature can short the time to obtain

ip t

the stable mesoporous particles. In addition, the products formed by lower initial concentration (25% and 50%) were collected

cr

and characterized. The results showed that the mesoporous layered structures were maintained,

have little effects on the formation of mesoporous structure.

an

3.1.5 Possible growth mechanism

us

the size of the particles was reduced sharply (Fig. S4, SI). It means that the initial concentration

On the basis of experiments and discussions mentioned above, we deduced the possible growth

M

mechanism. In the initial stage, Sn2+ hydrolysis products and glycerol reacted when the temperature up to 70°C. So a clear solution with uniformly dispersed Sn ions was obtained. With

d

temperature increasing, more OH- were released due to the reaction of Ac- and glycerol, and

Ac ce pt e

hence a large number of Sn4+ doped ZnO nuclei were produced through the oxidation and hydrolysis process. As the reaction continued, Sn4+ doped ZnO nuclei were assembled into large particles, and the size was affected by the concentration of Sn ions. Then smaller particles and some of the inner parts of larger particles with poor crystalline quality as well as higher surface energies were dissolved due to Ostwald ripening, which then served as the sources for the further growth of larger particles. Under the effects of Ostwald ripening, together with the etching effects of halogen ions (such as Cl- and F-) [46], Sn4+ doped ZnO layered particles with mesoporous hierarchical structure were formed. 3.2 Sensing properties

11

Page 11 of 32

As we have mentioned in the introduction and our previous work, gas sensing processes can be divided into three units, which were gas diffusion/molecule capture (utility factor and some case of receptor function), surface reaction (receptor function), and electron transport (transducer

ip t

function) [2,18]. Possible advantages of Sn-ZLPC can be estimated in the following two aspects. One is that the

cr

modified crystal surfaces (more active sites and high crystal defects, Fig 3b-d, 7a and 7b) and

us

reduced activation energy (Fig. 8c) caused by Sn dopants might enhance the surface reaction and electron transport; the other is that the layered mesoporous structure (more accessible crystal

an

surfaces, Fig. 2 and 4) and decreasing size of the particles (high surface to volume ratio, Fig. 6 and hollow circles in 7a) facilitate the gas diffusion and molecule capturing of target gases.

M

3.2.1 Influences of Sn dopings

As we have been discussed above based on the XPS results, more active sites and crystal defects

d

on the surface could be expected due to rich absorbed oxygen and high atomic ratio of Sn/Zn. To

Ac ce pt e

further probe the crystal defects in doped ZnO material, PL spectra were studied. As shown in Fig. 8b, the intrinsic emission of ZnO (375 nm) only takes a small part in the PL spectra. On the contrary, the luminescence emission from crystal defects (> 390 nm) dominates the entire spectra, whose relative intensity increases with the atomic percentage of the Sn dopant. Therefore, more crystal defects would be expected for the Sn doped ZnO material [27]. At constant surface coverage or constant density of states, the activation energy of semiconductor can be calculated by the Arrehenius plot of the resistance (there are several assumptions, i.e. the mobility of electrons and the ratio of the density of occupied and unoccupied states is insensitive to temperature) [47-50]. 1

σ

=

1

σ0

exp(

ΔE ) kT

(1)

12

Page 12 of 32

ln

1

σ

= ln

1

σ0

+

ΔE kT

(2)

Where σ denotes the conductance, k the Boltzmann’s constant, T the absolute temperature and

ip t

∆E is the activation energy. Plotting ln(1/σ) against 1/T, ∆E can be obtained and it is shown in Fig. 8c.

cr

Fig. 8d shows the responses comparison of particles with different amount of Sn dopants to

us

various VOCs at their respective optimal operating temperature. It can be seen that the 5.0 at% sample with the smallest activation energy shows the highest responses to toluene and m-xylene

an

and the second but close to the highest responses to acetone and benzene (Fig. 8d). It seems that the activation energy plays the key role in determining the sensing properties here.

M

Generally, the surface reaction between the surface adsorbed oxygen species (300-500°C, O2-) and VOCs can be described as the following equations

d

C6H6(ads) + 15O2-(ads) → 6CO2(gas) + 3H2O(gas) + 30e- (3)

Ac ce pt e

CH3C6H5(ads) + 18O2-(ads) → 7CO2(gas) + 4H2O(gas) + 36e- (4) (CH3)2C6H4(ads) + 21O2-(ads) → 8CO2(gas) + 5H2O(gas) + 42e- (5) CH3COCH3(ads) + 9O2-(ads) → 3CO2(gas) + 3H2O(gas) + 18e- (6) Then the electrons are released to the conduction band of MOX to improve its conductivity. As we know, benzene is the most stable gas of all the four kinds of gases, while acetone is the most unstable gas. As the stability of target gas increases, the optimal operating temperature shifts from 300°C to 500°C, while the highest response shifts to the sample with high atomic ratio of Sn (red oval in Fig. 8d). For the reaction of the target gases and oxygen ions on surface of the metal oxide, some amount of activation energy has to be provided thermally. Higher operating temperature can provide higher thermal energy so as to stimulate the oxidation/reduction of target gases, which leads to

13

Page 13 of 32

the fact that gas responses increase with the operating temperature [51,52]. The point at which the gas response reaches maximum is the actual thermal energy needed for the reaction to proceed. For VOCs with different stability, the gas with higher stability needs a higher thermal

ip t

energy to reach its maximum response. Thus, the optimal operating temperature increases with the stability of the VOCs. However, the response decreases when further increasing the operating

cr

temperatures, which might due to the desorption of oxygen ions at higher temperature [53].

us

It is known that the reduced response at higher operating temperatures was mainly due to the desorption of oxygen ions from the surface of the MOX [53], thus we propose that, the higher

an

concentration of Sn dopant in ZnO crystal, the higher desorption temperature of oxygen ions on the crystal surface. At lower temperature (300°C), lower concentration of Sn dopant is more

M

beneficial for the adsorption of oxygen ions. Therefore, 1.0 at% Sn-ZLPC shows the highest response to acetone although it performs high activation energy. With the increase of

d

temperature (350-400°C), the activation energy starts to play the key role in determining their

Ac ce pt e

responses to gases. At higher temperature, desorption of oxygen ions is more significantly suppressed by higher concentration of Sn dopant. Thus, 10.0 at% Sn-ZLPC shows the highest response to benzene although it performs higher activation energy than 5.0 at% Sn-ZLPC. Therefore, the responses of VOCs with different stabilities are alternately affected by the activation energy and adsorption/desorption of oxygen ions.

3.2.2 Cross sensitivities and repeatability

The cross sensitivities discussed above is benefit for the selective detection of VOCs at typical operating temperature (Fig. 9a). As we can see, the response of 1.0 at% sample to acetone compared to other gases is almost 7-70 times greater (operating temperature: 300°C), indicating good selectivity for acetone detection at 300°C. For m-xylene and toluene, higher operating

14

Page 14 of 32

temperature (400°C) and higher Sn dopants (5.0 at%) performed almost 2-12 times greater than other gases. It is hard to selectively detect benzene from other VOCs by a single sensor, even the highest responses obtained by 10.0 at% sample at 475°C only showed a little higher than acetone

ip t

and unfortunately still a little lower than toluene and m-xylene. Sn-ZLPC with different Sn dopants would be potential candidates for the member of an electronic nose.

cr

Fig. 9b shows the responses repeatability of 5.0 at% Sn-ZLPC to 49.4 ppm benzene gas. The

us

responses at ppm-level benzene are remarkable and stable (R49.4 ppm = 28.25 ± 2.4%).

3.2.3 Detailed sensing measurements

an

We chose 5.0 at% Sn-ZLPC for detailed sensing measurements due to its overall good responses to VOCs. The typical response-recovery current line to VOCs with different concentration can be

M

found in Fig. 10a, which shows good response-recovery properties of the sample. According to the values of responses to benzene gas, the optimal stabilized temperature was chosen to be

d

400°C, which might be beneficial for the formation of optimal grain size and grain connections

Ac ce pt e

(Fig. 10b). The temperature-dependent responses to other VOCs are shown in Fig. 10c. Due to different thermal energies is needed to stimulate the oxidation/reduction of target gases, VOCs shows different optimal operating temperatures. According to the response equation of grain based gas sensors and R = Rair / Rgas – 1, we can obtain the following equation (for resistance decrease) [18,54] logR = log(Rair / Rgas – 1) = logAg +βlogpg (4) Where pg is the gas partial pressure, Ag is a prefactor, and the exponent β is the response order. Disordered microstructure is expected to increase β above 0.5 [34,55,56]. The β values of solid 5.0 at% Sn-ZLPC (Fig. 10d) were significantly higher than 0.5, which might due to its wide size distribution and non-spherical shape. The sensor shows good long-term stability to benzene gas

15

Page 15 of 32

(R49.4ppm = 26.07 ± 4.1%). The detection limit was also estimated by detecting ppb-level benzene gas. As shown in Fig. 10e, the lowest detection limit for benzene gas can be lower than 30 ppb in a precision detection at 475°C (R=0.1). Response and recovery time decrease significantly with

ip t

increasing operating temperature (Fig. 10f). Because of the fact that the gases need 1.50 min and 2.58 min to fulfill the volume before reaching the sensing film and the whole quartz tube in the

cr

ideal situation (600 sccm), respectively, the response and recovery of Sn-ZLPC at temperature

us

higher than 400°C is very fast. However, it performs poor at temperature lower than 400°C due to low thermal energy and slow adsorption/desorption of gas molecules. Toluene, m-xylene and

an

acetone showed similar response and recovery properties (Fig. S5, SI).

The sensing responses to benzene and acetone of 5.0 at% Sn-ZLPC were compared with other

M

reports (Table 2) [57-62]. It can be seen that the responses of 5.0 at% Sn-ZLPC are comparable

structure and Sn dopants.

Ac ce pt e

4. Conclusions

d

to other gas sensors reported and significantly higher than the sample without hierarchical

In summary, the synthesis of novel Sn doped ZnO layered porous nanocrystals have been demonstrated. Each Sn-ZLPC was constructed by multi-layers of ZnO nanosheet with a thickness of 10-20 nm, and each layer was constructed by nanopores and polycrystalline ZnO nanocrystals. Sn doping was found to be the key factor controlling the layered porous structure. The growth mechanism of Sn-ZLPC has been discussed. 5.0 at% Sn-ZLPC exhibited the best sensing response to VOCs. The key factors affected the sensing response in this work were summarized to be the activation energy, adsorption/desorption of oxygen ions, and the mesoporous hierarchical structure. As the stability of target gas increased, the optimal operating temperature shifted from 300°C to 500°C and the highest response shifted to the sample with

16

Page 16 of 32

high atomic ratio of Sn. The later shift was attributed to the alternate influence of the activation energy and adsorption/desorption of oxygen ions. The sensor preserved the superb response and recovery properties to VOCs, which indicated attractive perspective in applications such as

ip t

precision measurements. The study here provides an opportunity to show the potential ability of grain-based sensor to detect VOCs by constructing desired structure, tailoring the crystal surface

cr

and electronic properties. The interesting particle might be used for a wide range of innovative

us

applications (e.g., photo catalysis, the template for complex structure).

Acknowledgment

an

This project is financially supported by the National High Technology Research and Development Program of China (863) (No. 2010AA064903) and the Project of Beijing

M

Municipal Commission of Education (No. SQKM201210012010). We thank Guolin Hou, a doctoral student at Institute of Process Engineering, CAS, for her contributions on the materials

d

preparation; and Kefei Yan, an undergraduate student in University of Toronto, for his

Ac ce pt e

contributions on the manuscript preparation.

Appendix A. Supplementary Information Supplementary data associated with this article can be found, in the online version, at doi:xx.xxxx/j.snb.20xx.xx.xx.

17

Page 17 of 32

References [1] J.T. Fourkas, Nanosensing: The Art of Seeing Things Invisible, The Journal of Physical Chemistry Letters, 2 (2011) 2945-2945.

ip t

[2] N. Yamazoe, K. Shimanoe, New perspectives of gas sensor technology, Sensors and

cr

Actuators B: Chemical, 138 (2009) 100-107.

[3] Y. Zhang, J. Xu, Q. Xiang, H. Li, Q. Pan, P. Xu, Brush-like hierarchical ZnO nanostructures:

us

synthesis, photoluminescence and gas sensor properties, The Journal of Physical Chemistry C, 113 (2009) 3430-3435.

an

[4] D. Calestani, R. Mosca, M. Zanichelli, M. Villani, A. Zappettini, Aldehyde detection by ZnO tetrapod-based gas sensors, Journal of Materials Chemistry, 21 (2011) 15532-15536.

M

[5] H.N. Hieu, N.M. Vuong, H. Jung, D.M. Jang, D. Kim, H. Kim, S.-K. Hong, Optimization of

Ac ce pt e

Chemistry, 22 (2012) 1127-1134.

d

a zinc oxide urchin-like structure for high-performance gas sensing, Journal of Materials

[6] D. Chen, J. Xu, Z. Xie, G. Shen, Nanowires assembled SnO2 nanopolyhedrons with enhanced gas sensing properties, ACS Applied Materials & Interfaces, 3 (2011) 2112-2117. [7] P. Innocenzi, L. Malfatti, G.J. Soler-Illia, Hierarchical mesoporous films: from self-assembly to porosity with different length scales, Chemistry of Materials, 23 (2011) 2501-2509. [8] F. Sun, W. Cai, Y. Li, L. Jia, F. Lu, Direct Growth of Mono- and Multilayer Nanostructured Porous Films on Curved Surfaces and Their Application as Gas Sensors, Advanced Materials, 17 (2005) 2872-2877.

[9] M. D’Arienzo, L. Armelao, C.M. Mari, S. Polizzi, R. Ruffo, R. Scotti, F. Morazzoni, Macroporous WO3 thin films active in NH3 sensing: role of the hosted Cr isolated centers and Pt nanoclusters, Journal of the American Chemical Society, 133 (2011) 5296-5304.

18

Page 18 of 32

[10] P. Hu, N. Han, X. Zhang, M. Yao, Y. Cao, A. Zuo, G. Yang, F. Yuan, Fabrication of ZnO nanorod-assembled multishelled hollow spheres and enhanced performance in gas sensor, Journal of Materials Chemistry, 21 (2011) 14277-14284.

ip t

[11] L. Wang, Z. Lou, T. Fei, T. Zhang, Zinc oxide core-shell hollow microspheres with multishelled architecture for gas sensor applications, Journal of Materials Chemistry, 21 (2011)

cr

19331-19336.

us

[12] S. Dilger, C. Lizandara-Pueyo, M. Krumm, S. Polarz, Hierarchical zinc oxide materials with multiple porosity prepared by ultrafast temperature gradient chemical gas-phase synthesis,

an

Advanced Materials, 24 (2012) 543-548.

[13] Z. Li, Q. Zhao, W. Fan, J. Zhan, Porous SnO2 nanospheres as sensitive gas sensors for

M

volatile organic compounds detection, Nanoscale, 3 (2011) 1646-1652. [14] F. Gyger, M. Hubner, C. Feldmann, N. Barsan, U. Weimar, Nanoscale SnO2 hollow spheres

d

and their application as a gas-sensing material, Chemistry of Materials, 22 (2010) 4821-4827.

Ac ce pt e

[15] P. Sun, X. Zhou, C. Wang, K. Shimanoe, G. Lu, N. Yamazoe, Hollow SnO2/α-Fe2O3 spheres with a double-shell structure for gas sensors, Journal of Materials Chemistry A, 2 (2014) 1302-1308.

[16] J. Huang, H. Ren, P. Sun, C. Gu, Y. Sun, J. Liu, Facile synthesis of porous ZnO nanowires consisting of ordered nanocrystallites and their enhanced gas-sensing property, Sensors and Actuators B: Chemical, 188 (2013) 249-256. [17] H. Song, H. Yang, X. Ma, A comparative study of porous ZnO nanostructures synthesized from different zinc salts as gas sensor materials, Journal of Alloys and Compounds, 578 (2013) 272-278.

19

Page 19 of 32

[18] M. Yao, P. Hu, Y. Cao, W. Xiang, X. Zhang, F. Yuan, Y. Chen, Morphology-controlled ZnO spherical nanobelt-flower arrays and their sensing properties, Sensors and Actuators B: Chemical, 117 (2013) 562-569.

ip t

[19] M. Yao, P. Hu, N. Han, F. Ding, C. Yin, F. Yuan, J. Yang, Y. Chen, ZnO Micro-windbreak for Enhanced Gas Diffusion, Sensors and Actuators B: Chemical, 186 (2013) 614-621.

cr

[20] F. Song, H. Su, J. Han, W.M. Lau, W.-J. Moon, D. Zhang, Bioinspired hierarchical tin oxide

us

scaffolds for enhanced gas sensing properties, The Journal of Physical Chemistry C, 116 (2012) 10274-10281.

an

[21] T. Kida, S. Fujiyama, K. Suematsu, M. Yuasa, K. Shimanoe, Pore and Particle Size Control of Gas Sensing Films Using SnO2 Nanoparticles Synthesized by Seed-Mediated Growth: Design

M

of Highly Sensitive Gas Sensors, The Journal of Physical Chemistry C, 117 (2013) 17574– 17582.

d

[22] Y.V. Kaneti, J. Yue, X. Jiang, A. Yu, Controllable Synthesis of ZnO Nanoflakes with

Ac ce pt e

Exposed (10-10) for Enhanced Gas Sensing Performance, The Journal of Physical Chemistry C, 117 (2013) 13153–13162.

[23] X. Han, X. Han, L. Li, C. Wang, Controlling the morphologies of WO3 particles and tuning the gas sensing properties, New Journal of Chemistry, 36 (2012) 2205-2208. [24] X. Han, M. Jin, S. Xie, Q. Kuang, Z. Jiang, Y. Jiang, Z. Xie, L. Zheng, Synthesis of tin dioxide octahedral nanoparticles with exposed high-energy {221} facets and enhanced gassensing properties, Angewandte Chemie International Edition, 48 (2009) 9180-9183. [25] H. Zhang, M. Yao, L. Bai, W. Xiang, H. Jin, J. Li, F. Yuan, Synthesis of uniform octahedral tungsten trioxide by RF induction thermal plasma and its application in gas sensing, CrystEngComm, 15 (2013) 1432-1438.

20

Page 20 of 32

[26] A. Yu, J. Qian, H. Pan, Y. Cui, M. Xu, L. Tu, Q. Chai, X. Zhou, Micro-lotus constructed by Fe-doped ZnO hierarchically porous nanosheets: Preparation, characterization and gas sensing property, Sensors and Actuators B: Chemical, 158 (2011) 9-16.

ip t

[27] P. Hu, N. Han, D. Zhang, J.C. Ho, Y. Chen, Highly formaldehyde-sensitive, transition-metal doped ZnO nanorods prepared by plasma-enhanced chemical vapor deposition, Sensors and

cr

Actuators B: Chemical, 169 (2012) 74-80.

us

[28] C. Wang, S. Ma, A. Sun, R. Qin, F. Yang, X. Li, F. Li, X. Yang, Characterization of electrospun Pr-doped ZnO nanostructure for acetic acid sensor, Sensors and Actuators B:

an

Chemical, 193 (2014) 326-333.

[29] N. Han, L. Chai, Q. Wang, Y. Tian, P. Deng, Y. Chen, Evaluating the doping effect of Fe,

M

Ti and Sn on gas sensing property of ZnO, Sensors and Actuators B: Chemical, 147 (2010) 525530.

d

[30] N. Han, X. Wu, D. Zhang, G. Shen, H. Liu, Y. Chen, CdO activated Sn-doped ZnO for

Ac ce pt e

highly sensitive, selective and stable formaldehyde sensor, Sensors and Actuators B: Chemical, 152 (2011) 324-329.

[31] M. Righettoni, A. Tricoli, S.E. Pratsinis, Thermally stable, silica-doped ε-WO3 for sensing of acetone in the human breath, Chemistry of Materials, 22 (2010) 3152-3157. [32] T. Chen, Z. Zhou, Y. Wang, Effects of calcining temperature on the phase structure and the formaldehyde gas sensing properties of CdO-mixed In2O3, Sensors and Actuators B: Chemical, 135 (2008) 219-223.

[33] A. Kolmakov, D.O. Klenov, Y. Lilach, S. Stemmer, M. Moskovits, Enhanced gas sensing by individual SnO2 nanowires and nanobelts functionalized with Pd catalyst particles, Nano Letters, 5 (2005) 667-673.

21

Page 21 of 32

[34] M. D’Arienzo, L. Armelao, A. Cacciamani, C.M. Mari, S. Polizzi, R. Ruffo, R. Scotti, A. Testino, L. Wahba, F. Morazzoni, One-step preparation of SnO2 and Pt-doped SnO2 as inverse opal thin films for gas sensing, Chemistry of Materials, 22 (2010) 4083-4089.

ip t

[35] X.-Y. Xue, Z.-H. Chen, L.-L. Xing, C.-H. Ma, Y.-J. Chen, T.-H. Wang, Enhanced optical and sensing properties of one-step synthesized Pt−ZnO nanoflowers, The Journal of Physical

cr

Chemistry C, 114 (2010) 18607-18611.

us

[36] L. Wang, Z. Lou, T. Fei, T. Zhang, Templating synthesis of ZnO hollow nanospheres loaded with Au nanoparticles and their enhanced gas sensing properties, Journal of Materials

an

Chemistry, 22 (2012) 4767-4771.

[37] F. Paraguay D, M. Miki-Yoshida, J. Morales, J. Solis, W. Estrada L, Influence of Al, In, Cu,

Films, 373 (2000) 137-140.

M

Fe and Sn dopants on the response of thin film ZnO gas sensor to ethanol vapour, Thin Solid

d

[38] S.T. Shishiyanu, T.S. Shishiyanu, O.I. Lupan, Sensing characteristics of tin-doped ZnO thin

Ac ce pt e

films as NO2 gas sensor, Sensors and Actuators B: Chemical, 107 (2005) 379-386. [39] C.-Y. Tsay, H.-C. Cheng, Y.-T. Tung, W.-H. Tuan, C.-K. Lin, Effect of Sn-doped on microstructural and optical properties of ZnO thin films deposited by sol–gel method, Thin Solid Films, 517 (2008) 1032-1036.

[40] K.C. Park, D.Y. Ma, K.H. Kim, The physical properties of Al-doped zinc oxide films prepared by RF magnetron sputtering, Thin Solid Films, 305 (1997) 201-209. [41] Y. Wang, C. Ma, X. Sun, H. Li, Preparation and characterization of SnO2 nanoparticles with a surfactant-mediated method, Nanotechnology, 13 (2002) 565-569.

22

Page 22 of 32

[42] M. Chen, X. Wang, Y.H. Yu, Z.L. Pei, X.D. Bai, C. Sun, R.F. Huang, L.S. Wen, X-ray photoelectron spectroscopy and auger electron spectroscopy studies of Al-doped ZnO films, Applied Surface Science, 158 (2000) 134-140.

ip t

[43] B.J. Coppa, R.F. Davis, R.J. Nemanich, Gold Schottky contacts on oxygen plasma-treated, n-type ZnO (0001-), Applied Physics Letters, 82 (2003) 400-402.

cr

[44] J.C. Groen, L.A.A. Peffer, J. Pérez-Ramı́rez, Pore size determination in modified micro- and

us

mesoporous materials. Pitfalls and limitations in gas adsorption data analysis, Microporous and Mesoporous Materials, 60 (2003) 1-17.

an

[45] P. Hu, X. Zhang, N. Han, W. Xiang, Y. Cao, F. Yuan, Solution-controlled self-assembly of ZnO nanorods into hollow microspheres, Crystal Growth and Design, 11 (2011) 1520-1526.

M

[46] X. Wang, H. Fu, A. Peng, T. Zhai, Y. Ma, F. Yuan, J. Yao, One-Pot Solution Synthesis of Cubic Cobalt Nanoskeletons, Advanced Materials, 21 (2009) 1636-1640.

Ac ce pt e

Science, 45 (1974) 20-38.

d

[47] S. Roy Morrison, Surface states due to deposited alkaline earth cations on ZnO, Surface

[48] J.R. Stetter, A surface chemical view of gas detection, Journal of Colloid and Interface Science, 65 (1978) 432-443.

[49] T. Arakawa, H. Kurachi, J. Shiokawa, Physicochemical properties of rare earth perovskite oxides used as gas sensor material, Journal of materials science, 20 (1985) 1207-1210. [50] M.J. Madou, S.R. Morrison, Chemical sensing with solid state devices, 1st ed., Academic Press, London, 1989.

[51] J. Chang, H. Kuo, I. Leu, M. Hon, The effects of thickness and operation temperature on ZnO: Al thin film CO gas sensor, Sensors and Actuators B: Chemical, 84 (2002) 258-264.

23

Page 23 of 32

[52] M. Wagh, G. Jain, D. Patil, S. Patil, L. Patil, Modified zinc oxide thick film resistors as NH3 gas sensor, Sensors and Actuators B: Chemical, 115 (2006) 128-133. [53] H. Windischmann, P. Mark, A Model for the Operation of a Thin Film SnOx

ip t

Conductance Modulation Carbon Monoxide Sensor, Journal of The Electrochemical Society, 126 (1979) 627-633.

cr

[54] K.D. Schierbaum, U. Weimar, W. Göpel, R. Kowalkowski, Conductance, work function and

us

catalytic activity of SnO2-based gas sensors, Sensors and Actuators B: Chemical, 3 (1991) 205214.

an

[55] R.W.J. Scott, S.M. Yang, N. Coombs, G.A. Ozin, D.E. Williams, Engineered sensitivity of structured tin dioxide chemical sensors: opaline architectures with controlled necking, Advanced

M

Functional Materials, 13 (2003) 225-231.

[56] R.W.J. Scott, S.M. Yang, G. Chabanis, N. Coombs, D.E. Williams, G.A. Ozin, Tin dioxide

d

opals and inverted opals: near-ideal microstructures for gas sensors, Advanced Materials, 13

Ac ce pt e

(2001) 1468-1472.

[57] B.L. Zhu, C.S. Xie, D.W. Zeng, W.L. Song, A.H. Wang, Investigation of gas sensitivity of Sb-doped ZnO nanoparticles, Materials Chemistry and Physics, 89 (2005) 148-153. [58] L. Qin, J. Xu, X. Dong, Q. Pan, Z. Cheng, Q. Xiang, F. Li, The template-free synthesis of square-shaped

SnO2

nanowires:

the

temperature

effect

and

acetone

gas

sensors,

Nanotechnology, 19 (2008) 185705.

[59] S. Tian, F. Yang, D. Zeng, C. Xie, Solution-processed gas sensors based on ZnO nanorods array with an exposed (0001) facet for enhanced gas-sensing properties, The Journal of Physical Chemistry C, 116 (2012) 10586-10591.

24

Page 24 of 32

[60] Z. Bai, C. Xie, S. Zhang, L. Zhang, Q. Zhang, W. Xu, J. Xu, Microstructure and gas sensing properties of the ZnO thick film treated by hydrothermal method, Sensors and Actuators B: Chemical, 151 (2010) 107-113.

ip t

[61] Y. Xiao, L. Lu, A. Zhang, Y. Zhang, L. Sun, L. Huo, F. Li, Highly Enhanced Acetone Sensing Performances of Porous and Single Crystalline ZnO Nanosheets: High Percentage of

cr

Exposed (100) Facets Working Together with Surface Modification with Pd Nanoparticles, ACS

us

Applied Materials & Interfaces, 4 (2012) 3797-3804.

[62] C.C. Li, X.M. Yin, Q.H. Li, T.H. Wang, Enhanced gas sensing properties of ZnO/SnO2

an

hierarchical architectures by glucose-induced attachment, CrystEngComm, 13 (2011) 1557-

Ac ce pt e

d

M

1563.

25

Page 25 of 32

Biographics Mingshui Yao is now a doctoral student at State Key Laboratory of Multiphase Complex Systems, Institute of Process Engineering, Chinese Academy of Sciences. His major field is

ip t

sensing materials and micro gas sensors. Contact: [email protected].

Fei Ding received his Ph.D. in 2011 in Inorganic Chemistry at Peking University, and now he is

organic

light-emitting

diode

(OLED)

and

functional

powers.

Contact:

us

organic

cr

an assistant professor of the Institute of Process Engineering. His major field is the fabrication of

an

[email protected].

Yuebin Cao earned his master degree in Organic Chemistry at China University of Petrolem

M

(East China) in 2007 and Ph. D. degree in Chemical Engineering at Institute of Process Engineering, Chinese Academy of Sciences in 2011. He is now a postdoctor in Hanyang

d

University (Korea). His major filed is Chemical Materials. Contact: [email protected].

Ac ce pt e

Peng Hu received his Ph.D. in Chemical Engineering in Institute of Process Engineering, Chinese Academy of Sciences, PR China in 2008, and now he is an associate professor of the Institute of Process Engineering. His current research fields focus on the synthesis, characterization and self-assembly of inorganic nanoparticles with novel structures, such as 1D nanostructures, hollow structures, and property investigation and functionalization of these novel nanostructures. Contact: [email protected].

Junmei Fan received her Ph.D. in Physics chemistry in Fujian Institute of Research on the Structure of Matter, Chinese Academy of Sciences, PR China in 2007, and now she is an associate professor of the Institute of Process Engineering, Chinese Academy of Sciences. Her current research fields focus on the synthesis, characterization and self-assembly of inorganic

26

Page 26 of 32

nanoparticles with novel structures, such as 1D nanostructures, hollow structures, and property investigation

and

functionalization

of

these

novel

nanostructures.

Contact:

[email protected].

ip t

Chen Lu is now a doctoral student at State Key Laboratory of Multiphase Complex Systems, Institute of Process Engineering, Chinese Academy of Sciences. His major field is hollow

cr

spheres with high strength. Contact: [email protected].

us

Fangli Yuan earned his master degree and Ph.D. degree in Nuclear Fusion and Plasma

an

Application at Institute of Plasma Physics, Chinese Academy of Sciences in 1996. He is a professor at State Key Laboratory of Multiphase Complex Systems, Institute of Process

M

Engineering, Chinese Academy of Sciences. His major field is preparation and assembly of nanoparticles, functional materials, and industrial application of nanomaterials. Contact:

d

[email protected].

Ac ce pt e

Changyong Shi received his master degree in Nuclear Fusion and Plasma Application at Institute of Plasma Physics, Chinese Academy of Sciences in 1994, , and now he is an associate professor of the Beijing Institute of Fashion Technology. His research interests include the preparation of functional materials, and the application of non-thermal and thermal plasma. Contact: [email protected].

Yunfa Chen received his Ph.D. in Material Science at University Louis Pasteur Strasbourg (ULP), France in 1993. He is a professor of the Graduate University of Chinese Academy of Sciences, and Research Professor and Vice Director of Institute of Process Engineering, Chinese Academy of Sciences. His current research interests are preparation and assembly of nanoparticles, functional materials, organic-inorganic composite materials and layered materials.

27

Page 27 of 32

And

he

is

also

interested

in

industrial

applications

of

nanomaterials.

Contact:

Ac ce pt e

d

M

an

us

cr

ip t

[email protected].

28

Page 28 of 32

For Table of Contents Use Only

Sn doped ZnO Layered Porous Nanocrystals with

cr

for Gas Sensors

ip t

Hierarchical Structures and Modified Surfaces

us

Mingshui Yaoa, b, Fei Dinga, Yuebin Caod, Peng Hua, Junmei Fana, Chen Lua, b, Fangli Yuana,*,

M

an

Changyong Shic,*, and Yunfa Chena

d

Sn doped ZnO layered porous nanocrystals (Sn-ZLPCs) were synthesized. Each Sn-ZLPC was

Ac ce pt e

constructed by multi-layers of ZnO nanosheet with a thickness of 10-20 nm, and each layer was constructed by nanopores and polycrystalline ZnO nanocrystals. They exhibited high sensing responses to toxic volatile organic compounds (VOCs).

Fig. 1 XRD patterns of ZnO products doped with different atomic percentage of Sn (black is amorphous mixture of Sn/Zn oxides).

Fig. 2 TEM and HRTEM images of 5.0 at% Sn-ZLPC: (a-c) low resolution images; (d-f) the cross-sectional view and (g-i) the plan view of the layers on the solid particle (structure damaged by the ultrasonic treatment).

29

Page 29 of 32

Fig. 3 (a) EDS mapping images (Zn-blue, Sn pink, Si green), (b) XPS spectra and (c-e) high resolution XPS spectra of 5.0 at% Sn-ZLPC at binding energies corresponding to Zn 2p, Sn 3d and O 1s, respectively.

from desorption and adsorption branches) of 5.0 at% Sn-ZLPC.

ip t

Fig. 4 N2 adsorption-desorption isotherm (insets are the BJH pore size distribution calculated

cr

Fig. 5 (a) Particle diameter distributions of 5.0 at% Sn-ZLPC that reacted for 8 h; (b) the changes

us

of mean diameter and D50 of 5.0 at% Sn-ZLPC with different reaction time.

Fig. 6 Morphology evolution of ZnO products doped with different atomic percentage of Sn: (a-

an

e) the atomic percentage of Sn are 0, 0.1, 1.0, 5.0, and 10 at%, respectively (each up-right inset is the corresponding SEM image of a single particle, each up-left inset of a-b is the corresponding

M

optical microscope image, and the up-left inset of c is the corresponding TEM image); (f) the amorphous mixture of Sn/Zn oxides when the atomic percentage of Sn is up to 50 at%.

d

Fig. 7 Influences of the synthesis parameters and the possible growth mechanism of Sn-ZLPC.

Ac ce pt e

Fig. 8 (a) Particle size (hollow circles), surface Sn/Zn ratio (solid circles), (b) PL spectra, (c) activation energy, and (d) response comparison to 50 ppm VOCs at their corresponding optimal operating temperature (benzene-500°C, toluene-400°C, m-xylene-350°C and acetone-300°C) of Sn-ZLPCs doped with different atomic percentage of Sn.

Fig. 9 (a) Cross sensitivities of Sn-ZLPCs with different percentage of Sn dopants (operating temperature: 300, 400 and 500°C for 1.0, 5.0 and 10.0 at% Sn-ZLPCs) (b) responses repeatability of 5.0 at% Sn-ZLPC to 49.4 ppm benzene gas.

Fig. 10 Sensing properties of 5.0 at% Sn-ZLPC: (a) the typical response-recovery current line; influences of (b) stabilized condition and (c) operating temperature; and (d) the long-term

30

Page 30 of 32

stability; (e) responses to ppb-level benzene gas (30, 50, 100, 250 and 500 ppb, 475°C); and (f) response and recovery time.

Sample

ip t

Table 1 The atomic percentage of Sn for 5.0 at% Sn-ZLPCs with different reaction time. Reaction time / h Sn dopents by EDS / (at%) 1

6.14

5Sn-ZLPC-8h

8

4.28

5Sn-ZLPC-12h

12

4.79

us

cr

5Sn-ZLPC-1h

Table 2. Benzene and acetone sensors based on undoped and doped ZnO materials reported

size

benzene

/nm

/ ppm

ZnO nanoparticle

40-100

100

SnO2 nanoparticle

30-80

Topt a

acetone

/°C

/ ppm

420

100

14

370

[57]

N/A

N/A

50

1.6

290

[58]

R-1

M

materials

an

before and in this work

d

3.2

Ac ce pt e

N/A

R-1

Topt

Ref.

/°C

SnO2 nanowire

80±5

50

0.6

290

50

7

290

[58]

ZnO nanorod array

~8

50

9

370

N/A

N/A

N/A

[59]

ZnO nanowall film

Hier.b

100

7

470

N/A

N/A

N/A

[60]

ZnO nanosheets

Hier.

100

1

420

50

30

420

[61]

ZnO/SnO2 complex

Hier.

N/A

N/A

N/A

50

41

300

[62]

5.0 at% Sn-ZLPC

Hier.

49.4

27.4

475

53.1

210.3

300

a. Topt means optimal operating temperature. b. Hier. means hierarchical structure.

31

Page 31 of 32

32

Page 32 of 32

d

Ac ce pt e us

an

M

cr

ip t