Spectral method for simulating 3D heat and mass transfer during drying of apple slices

Spectral method for simulating 3D heat and mass transfer during drying of apple slices

Accepted Manuscript Spectral method for simulating 3D heat and mass transfer during drying of apple slices Atena Pasban, Hassan Sadrnia, Mohebbat Mohe...

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Accepted Manuscript Spectral method for simulating 3D heat and mass transfer during drying of apple slices Atena Pasban, Hassan Sadrnia, Mohebbat Mohebbi, Seyed Ahmad Shahidi PII:

S0260-8774(17)30211-X

DOI:

10.1016/j.jfoodeng.2017.05.013

Reference:

JFOE 8884

To appear in:

Journal of Food Engineering

Received Date: 19 October 2016 Revised Date:

1 May 2017

Accepted Date: 11 May 2017

Please cite this article as: Pasban, A., Sadrnia, H., Mohebbi, M., Ahmad Shahidi, S., Spectral method for simulating 3D heat and mass transfer during drying of apple slices, Journal of Food Engineering (2017), doi: 10.1016/j.jfoodeng.2017.05.013. This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.

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Spectral method for simulating 3D heat and mass transfer during drying of apple slices 1 2

Atena Pasban1, Hassan Sadrnia2*, Mohebbat Mohebbi1, Seyed Ahmad Shahidi3 1

3 4 5 6 7 8 9 10 11 12

Abstract:

13

In the present study, a numerical method is proposed for simulating the coupled three

14

dimensional heat and mass transfer processes during convective drying of apple slices. Spectral

15

collocation method (pseudospectral method) is applied for discretizing both the space and time

16

variables based on the Jacobi Gauss Lobatto (JGL) interpolation points. Also operational

17

matrices of differentiation are implemented for approximating the derivative of the spatial and

18

temporal variables. The external flow and temperature fields were simulated through the Fluent

19

CFD package. The convective heat transfer coefficient is calculated from the lumped system

20

analysis and convective mass transfer coefficient is computed through the analogy between the

21

thermal and concentration boundary layers. The model is validated against experimental data in a

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range of air temperatures from 60oC up to 90oC. The results illustrate a remarkable agreement

23

between the numerical predictions and experimental results, which confirm robustness,

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computationally efficient and high accuracy of the proposed approach for predicting the

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simultaneous heat and mass transfer in apple slices.

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Department of Food Science and Technology, Ferdowsi University of Mashhad, Mashhad, Iran 2 Department of Biosystems Engineering, Ferdowsi University of Mashhad, Mashhad, Iran 3 Department of Food Science and Technology, Ayatollah Amoli Branch, Islamic Azad University, Amol, Iran. *Corresponding author: Email: [email protected], Tel: +985138805839

Key Words: Numerical simulation; Apple drying; Spectral collocation method; Convective coefficients.

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Nomenclature

total area of apple slice (m2) moisture content (kgm-3) temperature (K,oC) specific heat (Jkg-1K-1) effective moisture diffusivity (m2s-1) diffusivity of water vapor in air (m2s-1) vaporization latent heat (Jkg-1) thermal conductivity (Wm-1k-1) heat transfer coefficient (Wm-2 K-1) mass transfer coefficient (ms-1)

, , , ,

34 35 36 37 38

!, , " ,"

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Greek symbols viscosity (kg/(m s)) density of food (kg m-3)

time (s) moisture content in dry basis (kg water kg dry mass-1) moisture content in wet basis (kg water kg product-1) axial coordinates (m) half thickness of product in the , , direction (m) Volume (m3) velocities in X, Y and Z direction (m/s) , " number of the collocation nodes

,

M AN U

ℎ ℎ

1. Introduction

thermal diffusivity (m2/s) parameters of the Jacobi polynomials

Dimensionless groups Le Lewis number (dimensionless)

TE D



Subscripts Air drying air in Initial Al Aluminum F Final

Fruits and vegetables are considered as more perishable foods because of high moisture content

40

(Simal et al., 1997). Drying process is one of the well-known methods for preservation of fruits

41

and vegetables. This process prevents occurrence of unpleasant changes such as microbial

42

spoilage and enzymatic reaction by removing water from food products. Moreover, drying by

43

lowering the mass and volume of food products, reduces the cost of packaging, storage and

44

transportation (Goyal et al., 2006; Mujumdar, 2006).

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When a moist object is subjected to drying conditions, heat and mass (moisture) transfer happen

46

simultaneously. Heat is transferred by convection from the heated air to the surface of a moist

47

object (food) and by conduction to the interior of food to increase temperatures and to evaporate

48

moisture from the food surface. Moisture transfer is accomplished by diffusion from inside of the

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food to the surface, and from the food surface to the air by convection due to the heat transfer

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process (Hernandez et al., 2000; Mujumdar, 2006), although other mechanisms may be involved.

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Heat and mass transfer phenomena in a system are described by governing equations of Fourier

52

law and Fick’s second law of diffusion. These equations are some simplified descriptions of

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physical reality of heat and mass transfer represented in mathematical terms (Hussain and

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Dincer, 2003; Tohidi, 2015).

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Mathematical modeling is an important tool in the design and control of drying process

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especially in food engineering. Many undesirable changes may occur in foods during the drying

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process or in dried food after drying process which are associated to the temperature and

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moisture content distribution. Therefore, simulation and prediction of the temperature and

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moisture distributions in foods as a function of drying time can help us to prevent the undesirable

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changes in foods during drying process or during preservation (Mishkin et al., 1983, Wang and

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Brennan, 1995)

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The analytical methods and numerical methods (such as the finite difference methods (FDMs),

63

finite element methods (FEMs) and finite volume methods (FVMs)) are the basic mathematical

64

tools that utilized to simulate the model of the heat and mass transfer (Barati and Esfahani, 2011;

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Lemus Mondaca et al., 2013; Esfahani et al., 2014; García-Alvarado et al., 2014; Esfahani et al.,

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2015; Vahidhosseini et al., 2016; Tzempelikos et al., 2015).

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Numerical methods mostly compute the approximate solutions of the governing equations

68

through the localization of spatial and temporal variables that can be more realistic and flexible

69

for simulating the aforementioned phenomena. In contrast, analytical methods require the infinite

70

power series in computations that make them deficient and unfavorable with respect to the

71

numerical methods (Zogheib and Tohidi, 2016). Moreover, in analytical methods, symbolic

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differentiation and integration are time-consuming operations. Therefore, in numerical

73

techniques, alternative tools such as operational matrices of differentiation and also Gauss

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quadrature rules are replaced instead of direct symbolic differentiations and integration,

75

respectively for speeding up the operations (Shen and Tang, 2006).

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In recent years, considerable number of research works have been devoted to numerical

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simulation of heat and mass transfer phenomena during convective drying of food, such as

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numerical analysis of coupled heat and mass transfer during drying process in papaya slices and

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mango with FVM (Villa Corrales et al., 2010; Lemus Mondaca et al., 2013), numerical analysis

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of the transport phenomena occurring during drying process of carrots and mango fruit with

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FEM (Aversa et al., 2007; Janjai et al., 2008) and numerical simulation of 2D heat and mass

82

transfer during drying of a rectangular object with FDM (Hussain and Dincer, 2003).

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Among the numerical methods, the spectral methods are popular and robust tools which have

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been widely implemented during the recent decades for solving smooth partial differential

85

equations (PDEs) with simple domains.

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Numerical methods for solving PDEs can be classified into the local (like FDMs and FEMs) and

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global categories. In local methods, derivative approximation of an assumed function at any

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given point depends only on the information from its neighboring. Whereas in global methods,

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derivative approximation of an assumed function at any given points depends not only on the

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information from its neighboring points but also on the information from the entire of the

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computational domain, which force them to achieve a high precision using a small number of

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discretization nodes (Costa, 2004; Sun et al., 2012).

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Spectral methods are global methods and converge exponentially. Spectral methods can provide

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high accuracy and low computational time and computer memory which make them favorable

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for solving smooth PDEs such as heat and mass transfer equations. It should be noted that the

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spectral method becomes less accurate for problems with complex geometries and non-smooth

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problems, while the FEMs are particularly well suited for solving this problems (shen et al.,

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2011).

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Spectral methods have been extended rapidly in the past three decades and have been widely

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implemented in meteorology (Jang and Hong, 2016), computational fluid dynamics (Canuto et

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al., 2007), quantum mechanics (Graham et al., 2009) and magnetohydrodynamics (Shan et al,

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1991). Also, in recent works, researchers have some studies on the implementation of spectral

103

methods for solving radiative heat transfer problem (Kuo et al., 1999, Li et al., 2009, Sun and

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Li., 2012, Zhou and Li., 2017).

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According to the authors’ knowledge, there are no results in the literature regarding the

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application of spectral methods for solving coupled heat and mass transfer equations in food

107

engineering. This partially motivates us to propose such a method for solving the considered

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systems of coupled heat and mass transfer equations. Moreover, in most of the research works

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the spectral methods are applied for discretizing spatial variables together with localizing the

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temporal variable, with low order FDMs, which yields to unbalanced schemes that have high

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accuracy in spatial variables and low accuracy in time variable (Fakhar Izadi and Dehghan,

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2014). Therefore, another motivation of the present study is to propose a spatial-temporal

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collocation method for the aforementioned processes which is a balanced numerical approach.

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The objective of the present study is to extend Jacobi Gauss Lobatto (JGL) spectral collocation

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method to simulate coupled heat and mass transfer phenomena in three dimensions during

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convective air drying of apple slices.

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Operational matrices of differentiation are implemented for approximating the derivative of both

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spatial and temporal variables. By using this spectral scheme, the coupled 3D heat and mass

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transfer together with the initial and boundary conditions will be reduced to the associated

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system of linear algebraic equations, which can be solved by some robust iterative solvers such

121

as GMRES. Moreover, the experimental data are provided to validate the numerical data for the

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considered models. They confirm the accuracy of the presented numerical method.

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2. Material and Methods

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2.1. Temperature and moisture measurements:

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The apple fruits were purchased from local markets in Mashhad, Iran, in June 2015 and stored in

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the refrigerator. Drying experiments were carried out by a convective air dryer equipped with the

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control unit to set the temperature of the air. The relative humidity and the air velocity were

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digitally measured by humidity sensor (Rotronic hygropalm, USA) and air velocimeter (Testo

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425, Germany) which were placed in the dryer chamber. Experiments were performed for drying

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air temperature of 60, 70, 80 and 900C. In each experiment, apple fruit was sliced with

132

dimensions of 2cm×2cm×1cm and was placed as a thin layer in a stainless steel basket, which

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hangs on a digital balance with an accuracy of ±0. 01 g. Digital balance connected to a personal

134

computer that records weight loss every 10-second intervals until to reach a stable weight. The

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center and surface temperatures were measured with T-type thermocouples (RS component, UK)

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with 0.3 mm diameter and were recorded using a data logger (Pico technology USB TC-08 data

137

logger, RS component, UK) connected to a PC. Under drying conditions, the measured relative

138

humidity and air drying velocity were 6 ± 2.0% and 0.1 m/s respectively. All the drying

139

conditions were repeated three times.

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The initial moisture content of the apple slices was obtained using the oven method at 105°C for

141

24 h (AOAC 1990). Average moisture content was measured 83.5% (w.b.).

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The thermophysical properties of the apple slices were determined as a function of the moisture

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content according the following relationship and presented in Table (1) (Krokida and Maroulis,

144

1999; Rao et al., 2005).

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= 770 + 16.18

= 0.148 + 0.493

147

+,

9,

= (1.26 + 2.97

148

− 295.1 × exp (−

9, ) ×

+, )

1000

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(1) (2) (3)

2.2. Estimation of heat and mass transfer coefficients

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The convective heat transfer coefficient (ℎ) can be determined by using Eq. (5), which is a well-

152

known lumped parameter analysis (Ranz and Marshal, 1952; Srikiatden and Roberts, 2008;

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Holman, 2009). In this method, the aluminum piece with the similar geometry of the apple slices

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was placed in a drying chamber under all of the mentioned drying conditions (60 up to 90oC).

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The analysis assumes that the internal temperature gradients are low or the Biot number value is

156

less than 1, therefore the resistance for heat transfer is at the surface of aluminum piece. During

157

heating process at different time intervals ( ), the internal temperature of the aluminum piece

158

increases by the differential amount (

) and recorded. The energy balance at the surface of the

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aluminum piece during time intervals (

) can be described as follows:

160



(

:;<



:= )

=

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(

> ):=



(4)

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Applying the initial condition ( = 0) =

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surface is:

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@DF C@ADE

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Finally, the convective heat transfer coefficient is calculated by using the slope of Eq. (5),

165

namely, when N" [(

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was obtained (Fig. 1). The convective heat transfer coefficient (ℎ) can be calculated directly from

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RS :

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RS =

the integrated form of the energy balance at the

EP

= exp (⎼ (

H I<

(J)AB (KL )AB M

:=



(5)

)t)

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@AB C@ADE

;? ,

:;< )⁄( :=



:;< )]

is plotted versus time, a straight line with a slope RS

H I<

(6)

(J)AB (KL )AB M

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Now, the average convective mass transfer coefficient ℎT was computed from the Eq. (7) and by

170

using Chilton – Colburn analogy (Chilton and Colburn, 1934; Incropera et al., 2012).

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H (UVA WX Y/[ ) \ADE

171

ℎT =

172

where

173

respectively. N is Lewis number which demonstrate the ratio between thermal and concentration

174

boundary layer thicknesses. It is defined as:

175

N =

176

where

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The values of convective coefficients (ℎ and ℎT ) are presented in Table (2).

:;<

and,

are diffusivity of water vapor into the air and thermal conductivity of air,

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]:

(7)

^ADE UVA

:;< is

the thermal diffusivity of the air.

SC

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(8)

2.3. Calculation of effective moisture diffusivity

180

In works associated to the drying processes, diffusion is generally considered to be the main

181

mechanism during the moisture transfer to the surface object. Fick’s second law of diffusion was

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applied to compute the effective moisture diffusivity coefficient of apple slices with rectangle

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cube domain in three dimension. The analytical solution of this equation in the case of symmetric

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boundary conditions with the assumption of moisture migration being only by diffusion,

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negligible shrinkage, constant diffusion coefficients and temperature and moisture distribution in

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material is homogeneous can be written as follows (Crank, 1975; Simal et al., 1997; Hernandez

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et al., 2000; Rastogi et al., 2004; Zlatanovic et al, 2013): _

e

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e

e (2" + 1)d a d 8` 1 = bcc c exp g− d d d d (2" + 1) (2 + 1) (2 + 1) a TfS \fS

EP

?fS

Xhh

Xhh

i exp g−

(2

+ 1)d a d d

Xhh

i

g−

(2 + 1)d a d d

is the effective moisture diffusivity (m2/s),

Where MR is moisture ratio (dimensionless),

189

and " is a positive integer. For long drying times, this equation can be simplified by taking the

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first term of the series solution:

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j[

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_=

192

Where

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respectively.

k

exp m− l

s

=n

=

s

tn

+

kn Uopp q

s

un

+

=n

s

vn

,

r

and ,

(9) and

are the half thickness of product in the , , direction,

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Xhh

i.

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The moisture effective diffusion coefficient is computed by using the slope of the Eq. (9),

195

namely, when natural logarithm MR versus time is plotted, a straight line with a slope

196

obtained:

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N"( _) = N" m lr − k

where

=

k n Uopp q

kn Uopp w=n

199

(10)

w=n

.

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j[

is

(11)

3. Mathematical model

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3.1. Modeling of external flow and temperature field

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Fig. 2 shows the schematic domain of the problem, with its boundary conditions, for the

203

determination of external flow and temperature fields of the drying air around the apple slices. At

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the left side, inlet velocity is U∞= (0.1 m/s) and inlet temperatures are T∞= (333K, 343K, 353K

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and 363K).

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In simulations, side walls are considered at U∞ and T∞, and outlet pressure is assumed similar to

207

the outlet condition of flow field. The governing PDEs for the forced convection motion of a

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drying fluid in three-dimensional geometry are the mass, momentum and energy conservation

209

equations.

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The mass conservation is: (Chandra Mohan and Talukdar, 2010; Esfahani et al., 2014):

211

xy

212

And the momentum equations with constant properties are:

213

(!

xy xz

214

(!

x]

215

(!

x9 xz

xz

+

x9 x|

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x]

x{

=0

EP

+

+

xy x{

+

xy ) x|

+

x{

x]

+

x]

+

x9 x{

x|

+

xn y xz n

+

xn y x{ n

+

xn y ) x| n

xn ]

+

x{ n

xn ]

+

xn ]

=−

x> xz

+ (

)=−

x>

+ (

AC C

xz

x9 ) x|

x{

=−

xz n

x> x|

xn 9 xz n

+ (

+

xn 9 x{n

+

xn 9 ) x| n

(15)

217

!

+

x@

x{

+

x@ x|

xn @

= (

xzn

+

xn @

x{ n

+

xn @ x| n

(13)

(14)

The energy equation with constant properties is: xz

(12)

)

x| n

216

x@

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200

)

(16)

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3.2. Modeling of the internal temperature and moisture distribution of the object

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The unsteady 3D temperature and moisture transfer inside the apple slices were computed by the

223

considered model, which is based on Fourier and Fick’s second law. To simplify the problem,

224

the following hypotheses are considered:

SC

221



A transient 3D heat and mass transfer in the apple slices.

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Moisture transfer inside the apple slices only by diffusion.

227



Constant thermophysical properties of apple slices.

228



Negligible radiation effects around the food and heat generation inside the apple slice.

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Non shrinkage or deformation of apple slices during drying.

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It have been recognized that the influence of shrinkage cannot be neglected in establishing

231

reliable effective water diffusivity in food (Bialobrzewski & Markowski, 2004; Hernandez et al.,

232

2000; Mulet, 1994). But it is shown if shrinkage was ignored, simplified diffusional models still

233

describe satisfactorily the experimental data (Hernandez et al., 2000; Mulet, 1994; Ruiz-Lopez et

234

al., 2004). So, in the present study, despite the shrinkage was appeared in apple slices, the effect

235

of shrinkage in numerical modelling was ignored.

236

By the considered assumptions, the governing equations can be written as follows (Hussain and

237

Dincer, 2003; Chandra Mohan and Talukdar, 2010; Villa Corrales et al., 2010; Lemus Mondaca

238

et al., 2013):

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230

240

Mass Transfer:

241



242

with the following initial conditions:

243 244

∂M ∂t

=



∂x

m

∂M Xhh ∂x r

+

( , , , = 0) =



∂y

m

∂M ∂ ∂M Xhh ∂y r + ∂z m Xhh ∂z r, (

, , , ) ∈ [0, ] × [0, ] × [0, ] × ~0, h •, (17)

;? ,

(18)

and the following Neumann and Robin boundary conditions: 9

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245

x€(z,{,|,q) xz

|zfS = 0, ∈ [0, ] " ∈ [0, ]

(19)

246



x€(z,{,|,q)

247



x€(z,{,|,q) ||fS x|

248



Xhh

∂M(z,{,|,q) |z=X = hm ∂x

(M ( , , , ) −

249



Xhh

∂M(z,{,|,q) |{=Y = hm ∂y

(M ( , , , , ) −

:;< (

))|{=Y , ∈ [0, ] " ∈ [0, ]

250



Xhh

∂M(z,{,|,q) ||=Z = hm ∂z

(M ( , , , , ) −

:;< (

))||=Z ,

ƒ>

∂T ∂t

=

∂ m ∂x

(20)

= 0, ∈ [0, ] " ∈ [0, ]

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:;< (

(21) ∈ [0, ] " ∈ [0, ]

))|z=X ,

∈ [0, ] " ∈ [0, ]

r + m r + m r, ( , , , ) ∈ [0, ] × [0, ] × [0, ] × ~0, h • ∂x ∂y ∂y ∂z ∂z ∂T



∂T



∂T

with the following initial conditions: ( , , , = 0) =

;? ,

257 258

The boundary conditions for describing the heat transfer are as follows:

259

x@(z,{,|,q)

|zfS = 0, ∈ [0, ] " ∈ [0, ],

(23) (24)

(25)

(26)

(27)

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xz

(22)

SC

Heat Transfer:

255 256

|{fS = 0, ∈ [0, ] " ∈ [0, ]

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251 252 253 254

x{

260



x@(z,{,|,q)

|{fS = 0,

261



x@(z,{,|,q)

||fS = 0, ∈ [0, ] " ∈ [0, ]

262

ℎ„

:;<

− ( , , , )…|zft =

263

ℎ„

:;<

− ( , , , )…|{fu = −

264

ℎ„

:;<

− ( , , , )…||fv =

265

The evaporation effect that imposed in the boundary conditions of the heat equation (Eqs. (30),

266

(31) and (32)), also affect the coupling between the heat and mass transfer equations. ℎ=] (J/kg) is

267

the latent heat of vaporization and was assumed 2257 KJ/kg (Incropera and DeWitt, 1996).

x@(z,{,|,q) xz

(28) (29)

|zft + ℎ=] ℎT ( ( , , , ) −

x@(z,{,|,q)

AC C

x|

∈ [0, ] " ∈ [0, ]

EP

x{

x{

x@(z,{,|,q) x|

|{fu + ℎ=] ℎT ( ( , , , ) −

||fv + ℎ=] ℎT ( ( , , , ) −

:;< )|zft :;< )|{fu :;< )||fv

∈ [0, ] " ∈ [0, ]

(30)

∈ [0, ] " ∈ [0, ] (31) ∈ [0, ] " ∈ [0, ]

(32)

268 269 270

The moisture content of drying air in dry basis ( :;<

R = 2.1667 × „_†‡100… × ˆ ]

:;<‡

(

:;< )

is computed using the following equation: s

‰ × mJ r × 10C` . ADE :;< + 273.15) 10

(33)

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271 272 273

where R] is the partial saturated water vapor pressure and defined as (ASHRAE, 2009): R] = exp [−5.8 × 10 ‡ `

:;<

`

+ 6.545 ln(

:;<

:;< )].

+ 1.391 − 4.864 × 10Cd ×

:;<

− 4.176 × 10CŠ ×

:;<

d

− 1.445 × 10Cj × (34)

275

4. Spectral collocation method

276

In spectral methods the solution ! is approximated by a finite sum:

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274

277

?Ž !( ) ≈ ! ?Ž ( ) = ∑\fS !\ \ ( )

278

where

279

determined. The choice of trial functions

280

the expansion coefficients !\ ) distinguishes the kind of spectral methods. The three main

281

approaches for determination of expansion coefficients are Tau, Galerkin and collocation

282

(pseudospectral) methods (Shen et al., 2011).

283

Spectral collocation methods (or pseudospectral methods) are one of the well-known classes of

284

spectral methods that are easy to implement and are very suitable for solving multi-dimensional

285

PDEs. Moreover, in recent years, the activity on both theory and application of spectral methods

286

has been concentrated on pseudospectral methods (Fornberg and Sloan, 1994; Costa, 2004).

287

Pseudospectral methods has similar property with FDMs. Pseudospectral methods implemented

288

a certain set of mesh points like FDMs, that are called “collocation points” which have more

289

accuracy with respect to FDMs (Costa, 2004).

290

It should be recalled that in pseudospectral methods, the -th derivative of the vector ! at JGL

293

SC

), and test functions (that are used for determining

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\(

points, which will be introduced in the sequel, can be approximated in the form of !(\) ≈ \ (?Ž •s) !,

where

EP

292

) are the trial functions and !\ are the expansion coefficients, which should be

(?Ž •s) is

the differentiation matrix or the derivative matrix associated to the

JGL points with the size of ("z + 1) × ("z + 1). In other words:

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291

\(

(35)

U(FŽ ŸY)

294

›œœœœœœœ•œœœœœœœž S,S S,s … ) !” ( ) S,?Ž ˜ “ !( S ˜ “ ” S ˜ “ ( ) s,s … s,?Ž — ’ !( s ) — ’ ! s — ≈ ’’ s,S — ⋮ ⋮ — ⋱ ⋮ ’ — ’ ⋮ ⋮ —’ ” ! „ … !„ ‘ ?Ž – ?Ž …– ?Ž ,s … ?Ž, ?Ž – ‘ ‘ ?Ž ,S

(36)

295 296

In this study the solutions of the considered equations are approximated by their Lagrange

297

interpolation polynomials based on the interpolation nodes such as JGL points. 11

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298

d ) ¡^•s,¢•s ( ?Ž Cs

It should be recalled that JGL points are the roots of ( ) = (1 − is the Jacobi polynomial of degree "z − 1 with the parameters

300

for choosing such a set of JGL points as the collocation points (in both of the spatial and

301

temporal variables) is the exponential rate of convergence with respect to the uniform collocation

302

points (Boyd, J.P., 1989).

303

To approximate the solution of the aforementioned heat and mass transfer equations, one can

304

write:

(37)

( , , , )≈

?(

?

?Ž ?§ ¨ ¦ ∑\fS ∑TfS ∑?¥fS , , , ) = ∑;fS

„ £; , £\ , ̂T , ¥̂ … ©; ( ) ©\ ( ) ©T ( ) ©¥ ( ),

SC

307

?(

?Ž ?§ ¨ ¦ ∑\fS ∑TfS ∑?¥fS , , , ) = ∑;fS „ £; , £\ , ̂T , ¥̂ … ©; ( ) ©\ ( ) ©T ( ) ©¥ ( ), ?

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306

( , , , )≈

+ 1. The basic reason

RI PT

299

305

+ 1 and

), where ¡?^•s,¢•s Ž Cs

308

(38)

309

where ©; ( ), ©\ ( ), ©T ( ) and ©¥ ( ) are the Lagrange polynomials based on the JGL points and

310

„ £; , £\ , ̂T , ¥̂ … and „ £; , £\ , ̂T , ¥̂ … are the unknown expansion coefficients by assuming 0 ≤ « ≤

"z , 0 ≤

312

these unknown coefficients.

313

As mentioned earlier, in this study the operational matrices of differentiation are implemented

314

for approximating the derivative of the spatial and temporal variables. Applying the operational

315

matrices of differentiation instead of direct symbolic differentiations, speed up the operations

316

(Shen and Tang, 2006).

317

After collocating the main considered 3D coupled heat and mass transfer equations (i.e.,

319 320 321

≤ "| and 0 ≤ ¬ ≤ "q , respectively. It should be noted that, our aim is to find

EP

Equations (17) and (25)) at the JGL points £; , £\ , ̂T and ¥̂ , the following system of linear

AC C

318

≤ "{ , 0 ≤

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311

algebraic equations will be achieved. Taking into account that " = ("z + 1)„"{ + 1…("| + 1)("q + 1):

322

where ® = ˆ ‰,

323

Moreover,

dd

=m

= ¯ d° , s

® = , d?×d?

z d Xhh ˆ( ? )

+„

(39)



s

{ d ?…

+(

°

d d?×d?



| d ?) ‰ −

12

ss

0

q ? r,

0

°

dd d?×d?

,

= 0d?×s .

(40)

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ss

= m ƒ>

q ?

− ˆ(

z d ?)

+„

{ d ?…

+(

| d ? ) ‰ r.

324

and

325

Then, the initial and boundary conditions (Eqs. (18) – (24)) and (Eqs. (26) – (32)) should be

326

imposed on the coefficient matrix A and right hand side vector b and finally the linear algebraic

327

equations will be solved by a robust iterative method, known as the GMRES method.

328

The implementations of the spectral method for solving 3D coupled heat and mass transfer

329

equations (Equations (17)-(32)) can be carried out according to the following routine:

330

Step 1: Select the number of collocation points ("z , "{ , "| and "q ), Set " = ("z + 1)„"{ +

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(41)

1…("| + 1)("q + 1) and insert the coefficients and parameters of the model.

332

Step 2: Construct the JGL collocation points and the spatial and temporal operational matrices

333

(

334

Step 3: Set the coefficient matrix

335

Step 4: Imposing the initial condition on matrix coefficient

336

Step 5: Imposing the boundary conditions on matrix coefficient

{ ?,

| ?

and

q ? ).

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z ?,

SC

331

and vector of ®.

and right hand side vector . and right hand side vector .

Step 6: Solve the update system ® =

338

Step 7: Substituting the components of U (i.e., M and T) in Equations (37) and (38).

339

It should be noted that, all of the computations were accomplished in an i7 PC Laptop with 4

340

kernels with 12 GB of RAM and Cash of 6.

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341

by GMRES and compute the vector ® numerically.

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337

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5. Result and discussion

343

5.1. External flow analysis

344

The result of external flow analysis are presented in this section. Figs. 3(A and B) show the

345

velocity and temperature contours around the moist object in XY plane and at the middle of Z

346

plane for an inlet velocity of 0.1 m/s and inlet temperatures of 363 K.

347

Since the trends of the temperature contours are the same for different drying temperature, only

348

one case is presented. As the results shown, the temperature and velocity contours are seen to be

349

symmetric. It is seen from Fig. 3, that flow domain is wide enough because no change can be

350

seen near side walls. It can be concluded from the Fig. 3B that the temperature is comparatively

351

lower behind face of the moist object compared to the other faces. Consequently, the convective

352

coefficients is lower on the surface facing outlet of the channel. For this reason, average

353

convective heat transfer coefficients is considered for all faces via the lump analysis method

354

(Hussain and Dincer, 2003; Villa Corrales et al., 2010; Lemus Mondaca et al., 2013).

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342

355

5.2. Validation of numerical solution of heat and mass transfer equations

357

By using Jacobi spectral collocation method, temperature and moisture distributions for the

358

apple slices at different drying air temperature are investigated numerically. All the associated

359

algorithms are written in MATLAB version 7.12.0.635 (R2011b) and all calculations are carried

360

out in double precision and the corresponding matrices are propounded in sparse format. The

361

final linear algebraic systems, which are the results of the proposed discretization method, are

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356

solved iteratively by the robust GMRES algorithm with the tolerance of 10Cj and the iterations

363

of this algorithm is set to the rows of the coefficients matrices. It should be noted that, we have

364

considered the special case of JGL collocation method assuming

365

Gauss Lobatto collocation method) in our numerical simulations. However, other special cases

366

such as

367

numerical simulations which have similar spectral accuracy.

368

The values of effective moisture diffusion coefficients for different drying air temperature are

369

given in Table (3).

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362

=

=

= 0 (i.e., the Legendre

= −0.5 (i.e., the Chebyshev Gauss Lobatto collocations) can be considered in

14

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Figs. 4 shows the comparisons between the numerical simulation and the experimental values for

371

the average moisture content and temperature of apple slices during drying at 60 and 90oC. It can

372

be seen that the numerical results are in good agreement with the experimental data from drying

373

process of apple slices. The average relative error of the simulated values on experimental data

374

are 1.5 % and 3.5 % for moisture content and temperature, respectively, which confirmed the

375

high accuracy of the presented model.

376

One can conclude from the Figs. 4, during drying process, moisture content of apple slices

377

reduces rapidly as the warming up the apple slices. The basic reason for this event is the high

378

evaporation at the surface due to the considerable diffusion rate of the internal water towards the

379

surface. Then, the drying rate decreases due to the high internal mass resistance and the lowering

380

the progress of the internal moisture migrates to the surface. At this stage the internal

381

temperature of the apple slices is close to the air drying temperature. This result confirmed the

382

behavior reported by Villa-Corrales et al. (2010), Lemus Mondaca et al. (2013) and Tzempelikos

383

et al. (2015).

384

It should be noted that the CPU time (or the computational time) for the simulation by assuming

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370

"z = "{ = "| = 5 and "q = 12 was about 41 seconds that confirms high rapidity and low

386

computational cost of the proposed numerical method.

387

Fig. 5 shows the comparison between of the experimental data and the numerical simulations

388 389

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385

associated to different values of collocation points, ("q = 10, 12, 14, 16 and ("z = "{ = "| = 6)). Since the temporal interval of this problem is greater than the spatial intervals, we have

assumed larger values of "q with respect to the "z , "{ and "| . It can be observed that, we reach

391

to similar numerical results by increasing the collocation point which indicate the high accuracy

392

and robustness of the suggested numerical approach. Moreover, we can conclude that, only by

393

using small number of collocation nodes yields to accurate numerical results. The slight

394

deviations observed between the simulated and experimental data are probably due to the errors

395

in true performance of the implemented dryer and the lack of accounting shrinkage effects and

396

food properties variation in the model.

397

The numerical model introduced in this paper made reasonable results in prediction of moisture

398

and temperature distribution inside the apple slices at different times during drying. This

399

numerical model could be implemented for other dimensions (one and two), other coordinate

400

systems, such as cylindrical or spherical coordinates and other drying conditions.

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Fig. 6 shows the validation of the present work with experimental data of Kaya et al. (2007) and

402

Zarein et al. (2013). Kaya et al. (2007) evaluated the convective air drying of thin layer apple

403

slices at drying air temperature 60°C. In this study, the relative humidity and air drying velocity

404

were 40% and 0.2 m/s respectively. Zarein et al. (2013) have investigated the drying of apple

405

slices in cylindrical geometry at 80oC, air velocity 1 m/s and relative humidity 24%. It can be

406

seen that a reasonably good agreement exists between experimental data and numerical values

407

that confirm the accuracy of the proposed method for simulating different drying conditions.

408

Nevertheless, the proposed approach is a global approximation method (derivative at a given

409

point depend on all of the mesh points) which thus has disadvantage of requiring the inversion of

410

large system matrices. To remedy this inconvenient, in this paper we have used some robustness

411

iterative algorithms such as GMRES for solving the associated systems of linear algebraic

412

equations, in which computing the inversion of large system of matrices is avoided (Ballestra

413

and Cecere, 2016).

414

GMRES (generalized minimal residual method) is an iterative method for solving nonsymmetric

M AN U

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401

415

systems of linear algebraic equations in the form of ® = , that approximates the inverse of

416

by some vectors in a Krylov subspace with minimal residual (Saad, 2003).

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417

5.3. Drying process simulation

419

In Figs 7 and 8, the simulated averaged moisture content and the temperature of the apple slices

420

are plotted. Comparison between moisture content curves at different drying air temperature in

421

Fig 7, shows that the moisture elimination is faster at higher drying air temperatures. This

422

behavior strongly is associated to the temperature dependency of moisture effective diffusivity.

423

This can also be illustrated in Table (3), which by increasing the drying air temperature and

424

higher temperature differences between air drying and apple slices, the heat flux to the interior of

425

the apple slices is higher and consequently the values of diffusivity coefficients increases

426

(Tzempelikos et al., 2015).

427

As can be seen in Fig. 8 at the initial stages of the drying process, the temperature of apple slices

428

does not reach close to the equilibrium temperature. This behavior may be related to the

429

evaporative cooling effect owing to the high moisture flux on the apple surface during the initial

430

stages of drying process. The high moisture transfer on the food surface during this period

431

requires more energy for moisture evaporation and hence, less heat transferred within the apple

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slices initially. Then, by increasing the drying times and decreasing the moisture flux to the apple

433

surface, the temperature of apple slices is gradually increased and approaching close to the

434

equilibrium with the drying air temperature.

435

The comparison between temperature and moisture value curves in Figs 7 and 8 shows, the

436

temperature curves change earlier than moisture content curves during drying process. In other

437

words heat transferred more rapidly than moisture within the apple slices. Therefore, the

438

temperature convergence to drying condition is quicker than moisture content. This rapid

439

convergence of temperature than moisture is due to the reality that the rate of heat transfer is

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432

higher than mass transfer or the introduced Lewis number is higher than one 1, N > 1.

441

(Vahidhosseini et al., 2016).

442

One of the specific advantages of numerical simulations of heat and mass transfer equations is

443

providing the high spatial resolution information of temperature and moisture content

444

distribution during the drying process, whereas in practice it is difficult to measure the spatial

445

distribution of moisture inside the material and requires specialized equipment and resources

446

(Aregawi et al., 2013).

447

Fig. 9 shows the spatial distribution of the temperature and moisture content inside the apple

448

slice, as predicted by the numerical model. As can be seen in Fig. 9, moisture diffusion occurred

449

from the inside of the apple slice with high concentration to its boundaries with low

450

concentration. Also the apple slices warming up from its boundaries to the inside, which these

451

phenomena matches with the Fick’s laws of diffusion and Fourier law, respectively. Moreover, at

452

the beginning of the drying process, the moisture and temperature gradients are high. Then

453

moisture and temperature gradients decrease with the advances of the drying process until the

454

internal temperature and moisture pressure of the apple slice will be reaching to the similar

455

condition of the air drying (Janjai et al., 2008; Villa-Corrales et al., 2010; Lemus Mondaca et al.,

456

2013).

457

Also it can be concluded that the temperature profile has slow gradients along the apple slices.

458

This specific behavior is basically imputed to the low heat transfer Biot number, which range

459

between 0.37 and 0.53. These values are of the same order of magnitude compared to the limit of

460

“thermally-thin-materials” set to the order of 0.1. ((Incropera et al., 2007, Tzempelikos et al.,

461

2015). It should be recalled that, the Biot number is a dimensionless group that relates a measure

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440

17

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462

of the rate of internal heat conduction or mass diffusion in object with a measure of the rate of

463

external convection and are useful to identify controlling mechanisms (Giner et al., 2010).

464

In addition, the values of the mass transfer Biot number for different drying air temperature were

found to be in the ranges of 1.34 × 10Š to 1.5 × 10Š which is compatible with the existence of

466

strong spatial gradients of moisture content inside the apple slices. The mass Biot number higher

467

than 100, illustrates that external resistance to mass transfer is negligible and thus the effective

468

moisture diffusivity is not influenced by external drying conditions (Srikiatden and Roberts,

469

2006).

RI PT

465

SC

470

6. Conclusion:

472

Jacobi spectral collocation method was proposed for simulating distribution of 3D coupled

473

temperature and moisture content inside the apple slices numerically. The presented numerical

474

method needs less computational time with respect to the analytical methods, by making use of

475

the operational matrices in computations. The results of simulations illustrates that the 3D model

476

of the coupled heat and mass transfer provide a better understanding of the transport processes

477

inside the apple slices during drying process. This numerical model can be implemented in

478

automatic control of convective air dryers and energy optimization of dryer operation and

479

improving dryer design. So it is considered a great potential benefit for evaluating the

480

engineering process.

483

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484

Acknowledgments

485

The author thanks from the editor and reviewers of this paper for their constructive comments

486

and nice suggestions, which helped to improve the paper very much.

487 488

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489

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Figure captions:

Fig. 1. Time–temperature (dimensionless) plot for determination of heat transfer coefficient of aluminum cubes. Fig. 2. Apple slices is subjected to convective air drying.

SC

Fig. 3. (A) Velocity and (B) temperature contour around the moist object at XY plane.

Fig. 4. Comparison of the predicted temperature and moisture data with the experimental results during drying at 60 and 90 °C.

M AN U

Fig. 5. Comparison of the numerical simulations of the moisture and temperature associated to 16 and the experimental results.

= 10, 12, 14 and

Fig. 6. Comparison of the experimental data with simulated moisture content.

Fig. 7. Moisture content numerical values in apple slices at selected temperatures. Fig. 8. Temperature numerical values in apple slices at selected temperatures.

Fig. 9. Temperature (Right figures) and moisture (Left figures) distributions inside the apple slice at XY plane at

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90oC for different drying times (a=1500 s, b=5000 s, c=11500s).

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Table 1 Thermophysical properties of the apple slices )

850.47 857.78 858.71 856.25

(



)

0.559 0.565 0.561 0.561

(

)

3733.59 3773.07 3752.53 3750.57

AC C

EP

TE D

M AN U

SC

60 70 80 90

(

RI PT

Tair(°C)

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Table 2 Convective heat and mass transfer coefficients

RI PT

0.009347 0.010545 0.012849 0.014128

M AN U TE D EP AC C

60 70 80 90

( )

( ) 10.372 11.525 13.891 14.982

SC

(° )

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Table 3 Effective moisture diffusivity coefficient ( ) -10

0.8149 0.7783 0.9113 0.8514

EP

TE D

M AN U

SC

7.424×10 9.07×10-10 9.3×10-10 1.023×10-10

AC C

60 70 80 90

(

RI PT

(° )

).

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0/5

-0/5

0

200

400

600

800

1000

1200

1400

-1

RI PT

-1/5 -2 y = -0/0026x - 0/0999 R² = 0/9971

-2/5 -3 -3/5 -4

AC C

EP

TE D

M AN U

Time (s)

SC

Ln[(Tal-Tair)/(Tin-Tair)]

0

AC C

EP

TE D

M AN U

SC

RI PT

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AC C

EP

TE D

M AN U

SC

RI PT

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AC C

EP

TE D

M AN U

SC

RI PT

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SC

RI PT

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1.2

M AN U

Numerical data (90oC) Experimental data(90oC)

0.8

0.6

TE D

Moisture Ratio(dimension less)

1

0.4

0

2000

AC C

0

EP

0.2

4000

6000

8000

10000 12000 14000 16000 18000

Drying time(s)

SC

RI PT

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100

M AN U

90

70

Numerical data (90oC) Experimental data(90oC)

60

TE D

50 40 30

0

2000

AC C

20

EP

Temperature( oC)

80

4000

6000 Drying time(s)

8000

10000

12000

SC

RI PT

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1

M AN U

Numerical data (60oC)

0.8

Experimental data(60oC)

0.7 0.6 0.5

TE D

0.4 0.3 0.2 0.1 0

0.5

AC C

0

EP

Moisture Ratio(dimension less)

0.9

1

1.5

Drying time(s)

2

2.5

3 #10

4

RI PT

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SC

65

M AN U

60

Numerical data (60oC)

50

Experimental data(60oC)

TE D

45

40

35

25

EP

30

0

0.5

AC C

Temperature( oC)

55

1

1.5 time(s)

2

2.5

3 4

x 10

SC

RI PT

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1

Numerical data with nt=10

0.9

M AN U

Numerical data with nt=12 Numerical data with nt=14 Numerical data with nt=16

0.7

Experimental data

0.6 0.5

TE D

0.4 0.3 0.2 0.1

0

AC C

0

EP

Moisture ratio (dimensionless)

0.8

0.5

1 1.5 Drying times (s)

2

2.5 4

x 10

SC

RI PT

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M AN U

65 60

Numerical data with nt=10 Numerical data with nt=12

50

Numerical data with nt=14

45

Numerical data with nt=16

40 35 30 0

0.5

AC C

EP

25

TE D

Temperature ( oC)

55

1

1.5 Drying time (s)

Experimental data

2

2.5

3 4

x 10

SC

RI PT

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7

Numerical data Experimental data (Zarein et al, 2013)

M AN U

5

4

2

1

1000

AC C

0 0

TE D

3

EP

Moisture content (%db)

6

2000

3000 4000 Drying times (s)

5000

6000

7000

SC

RI PT

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4.5

Numerical data Experimental data (kaya et al, 2007)

M AN U

4

3 2.5 2

TE D

Moisture content (%db)

3.5

1.5 1

0

0.5

AC C

0

EP

0.5

1

1.5 2 2.5 Drying times (s)

3

3.5

4 4

x 10

RI PT

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SC

1.4

M AN U

1

0.8

80oC 70oC 60oC

EP

0.4

0.2

0

90oC

TE D

0.6

AC C

Moisture Ratio (dimension less)

1.2

0

0.5

1

1.5 Drying time(s)

2

2.5

3

SC

RI PT

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90

M AN U

80

60 50 40 30

0.2

AC C

0

EP

20 10

90oC 80oC 70oC

TE D

Temperature(oC)

70

0.4

0.6

0.8 1 1.2 Drying time(s)

60oC

1.4

1.6

1.8

2 4

x 10

AC C

EP

TE D

M AN U

SC

RI PT

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A 3D model is assumed for predicting temperature and moisture transfer numerically.



A robust and high accurate numerical scheme for solving 3D coupled heat and mass transfer process has been proposed. Operational matrices of differentiation are used because of reducing symbolic computations w. r. t. the analytical methods



RI PT



Extension and modification of the presented spectral method can be applied for

AC C

EP

TE D

M AN U

SC

simulation other phenomena in Food Engineering.