Powder production PRODUCTION OF FINE METAL POWDER BY GAS ATOMIZATION L. Gang et al. (Chinese Academy of Sciences, Beijing, China.) PM Technology, Vol 14, No 3, 1996, 181-186. (In Chinese.) Gas atomization of fine metal powders is discussed with reference to the results of a study. Powder from a close coupled high pressure atomizer is reported to be spherical, to have a low 0 content and to flow easily. High atomization efficiency is reported.
Pressing PARTICLE DYNAMICS SIMULATIONS OF STRUCTURES IN NANO-POWDERS A. Misra. (University of Missouri, Kansas City, USA) Mater. and Manuj Processes, Vol 11, No 6, 1996, 925-934. A study of behaviour of powder particles, less than 50 urn in size, characterized by low relative density, high dispersivity and exhibiting particle clustering, is described. Morphology is influenced by interparticle interactions arising from van der Waals forces. A potential function, which describes interactions between spherical nano-particles, is deduced. A computer simulation of equilibrium structures at various densities was developed and used to study powder compaction. HIGH PRESSURE COMPACTION AND SINTERING OF NANO-SIZED ALUMINA POWDER B. Hockey et al. (National Inst. of Standards and Technology, Gaithersburg, USA.) Mater. and Mar@ ProcesSes, Vol 11, No 6, 1996, 951-967. Effects of pressure, up to 5 GPa, on compaction and sintering, in the range 1900 to 16OO”C, of nano-sized AlaOs were investigated. Green density was increased by increased pressure. Below 3 GPa there was significant porosity in all sintered specimens which was related to the a/? transition. Above 3 GPa this did not occur and near full density, with a grain size of 150 nm, was attained. CONSOLIDATION OF NANOCRYSTALLINE ALUMINA S. Kwon et al. (Pennsylvania State University, Pennsylvania, USA) Mater. and Manu$ Processes, Vol 11, No 6, 1996, 969-985. It is reported that dense aAlaOy had 42
MPR April 1997
been fabricated from seeded nanocrystalline boehmite powder. To avoid problems gel agglomeration powders were dispersed in ethanol. Homogeneous green structures and high sintered density were
attained by dry pressing. A superplastic phenomenon was used to produce fully dense transparent AlzOa by sinter forging. Microstructural evolution and densification were correlated with the effects of seeding and compaction pressure.
Sintering SIMULATION AND.EXPER1MENT.S ON SINTERING OF NANO-PARTICLE POWDERS H. Zhu, R.S. Averbach. (University of Illinois, Urbana, USA) Ma&r. and Man& Processes, Vol 11, No 6, 1996, 905-923. Simulation and experiments on sintering of nano-sized Cu powders are described. Molecular dynamics and differing shapes were studied. It is shown that sintering can be rapid due to high shear stresses at interparticle contacts. Particle rotation is demonstrated, forming low angle boundaries. Full densiflcation only occured when the particle assembly was close packed. Experiments on TiOz are described and a densification law presented. LATTICE DIFFUSION FROM GRAIN BOUNDARY IN SINTERING OF METAL POWDERS R.L. Eadie, X. Chen. (University of Alberta, Edmonton, Canada.) Int. J. Powder Metallurgy, Vol 32, No 3, 1996, 265-275. Sintering maps and lattice diffusion to sintering necks are discussed. Published solutions for diffusion are reviewed with respect to weaknesses. Two new solutions are proposed. One with maximum curvature at the sintering neck and the other with variable curvature. Applicability is considered with reference to lattice and boundary solutions. The effcts on sintering maps is discussed.
Fundamentals
reference to densification maps, plastic yield, creep and diffusion. The need to extend densification maps to nano-sized powders is noted. Existing maps predict that nm powder dens@ more easily than pm powders but this is not observed in practice. This is attributed to failure to consider powder agglomeration and surface diffusion. STUDY OF COEFFICIENTS IN YIELD FUNCTIONS MODELLING METAL POWDER DEFORMATION T.C. Tszeng, W.T. Hu. (Scientific Forming Technologies Carp, Columbus, USA) Acta Materiallia, Vol 44, No 9, 1996, 3543-3552. Phenomenological constitutive models of compaction, on the basis of continuum mechanics are discussed. Behaviour of loose and sintered powders are compared. One model is examined with regard to coefficients required to describe powder behaviour during pressing and applied to standard and proportional triaxial compaction of two powders, widely differing in morphology. A new model is proposed to take particle shape and stress state into account.
Aluminium PHASE TRANSFORMATION OF MECHANICALLY ALLOYED ALUMINIUM-CHROMIUM POWDERS J.S. Lee, S.I. Kwun. (Korea University, Seoul, Korea.) J. Korean Inst. of Metals, Vol 34, No 4, 1996, 433-439. (In Korean.) Phase stability of Al- (lo,15 or 48) at%Cr, after mechanical alloying for 2000hours and heat treatment, was investigated. AllO%Cr contained an Al solid solution and a Cr phase after MA and transformed to AlAll&r2 after heating at 460°C. In Al-15%Cr after heating at 460°C All&r2 and an amorphous phase were present. A&r2 and AlsCra were found in AICrz after heating. Vacuum hot pressing at 460°C gave amorphous compacts.
Copper
DENSIFICATION MAPS FOR NANOSIZED POWDERS
STRUCTURE AND PROPERTIES OF MECHANICALLY ALLOYED COPPERCHROMIUM ALLOYS
M.G. McKimpson. (Michigan Technological University, Houghton, USA) Mater. and Manu$ Processes, Vol 11, No 6, 1996, 935949. Densification mechanisms in particle 1 urn or larger in size were discussed with
W. Erde et al. (Harbin Inst. of Technology, Harbin, China.) PM Technology, Vol 14, No 3, 1996, 175-180. (In Chinese.) It is reported that Cu-5%Cr powders had been prepared by MA of elemental powders and consolidated by hot hydrostatic
extrusion. Microstructure and properties are described and discussed. Strength of 750 MPa is attributed to fine grain structure and dispersion strengthening. Ductility of 8%) and conductivity of 60% were found after heat treatment.
CHARACTERIZATION BORON O.A.
AN:D
OF PM ULTRAHIGH
et
al.
(National
Metallurgical
Investigations,
Spain.)
and
Metall.
Centre
for
Madrid,
‘I’rans A, Vol
Ma&r.
Investigations alloys
of
and
and
fine
use
H tool
made
of
prepare
properties
were
powders
the
PM to
ultrahigh
good mechanical Compacts
steels
rapid Fe-B
gas atomized
by HIP at 700 to I lOO>C to yield a temparatures
Lower
gave optimum mechanical which are described.
EFFECTS OF TIN ON PROPERTIES OF IRON BASE ANTIFRICTION ALLOYS WITH MOLYBDENUM
DISULPHIDE
M. Chandrasekaran, I’. Singh. (Indian Inst. of Technology, Madras, India.) Int. J. Vol 32, Ntr 3, 1996,
Pwwde-r Metallurgy. 323-330.
that
had been fabricated
Fe CuPb-MoSz-Sn
by PM methods.
The
addition of Sn is shown to enhance mechanical and antifriction properties up to
1.75wtXSn
and
deteriorate.
above
1.75%&i
dimensional
this
gave
the
properties smallest
DYNAMIC
T. Jun et al. (Chinese Academy of Sciences, Shanghai, China.) PM Technology, Vol 14,
Japanese.)
formation
of finely
increases
properties.
Crack
tests
In Chinese.
behaviour
to thermal
PROPERTIES
OF
HEAVY ALLOYS
.J. Korean
Inst.
No 4, 1996, 447-456. Adiabatic
shear
testing.
stress increased are reported
in W-4.9%Ni-
by dynamic torsion
were
treated,
and
oj‘Metals, Vol 34,
banding
Tests
heat
specimens
Carp, Kyungju,
(III Korean.)
2.1%Fe was investigated
performed
swaged
maximum
and
dynamic
on
toughness
are
is discussed
with
regard
expansion.
Composite
F. Ajersch
OF
et al. J. of‘Metads, Vol 48, No 6,
1996, 56-59. A vacuum described and the
plasma is shown
production
of
matrix
composites
ceramic
particles
technique to be suited
near
is to
net
shape
Al-
reinforced
with
fine
which
are reported
to
be uniformly dispersed. Bulk porosity was less than 1.5%. Mechanical properties of the
materials
Investigations
were
increased
by plastic
deformation.
of Tokyo,
and Powder
of fracture
materials
Fragmentation was studied
of
described.
of samples
geometries.
(In
toughness
are
for different
of WC-lOwt%Co
specimen
Results
are
with
particular
and test
expressed reference
to a shape factor, &,.
CARBIDES
FORMING
(University
Vol 42, No 4, 1995, 417-421.
Metallurgy,
hard
FOR HARD
Sot. Powder
SINTERABILITY
materials
NEAR NET SHAPE
J.Japan
mathematically
described.
OF CEMENTED
WITH ALUMINIUM
ADDED
TO BINDER
PHASE
M. Fukunaga
et al. (Kobe Steei Ltd, Akashi,
Japan.)
J.Japan
Sot. Powder
and Powder
Vol 42, No 4, 1995. 422-426.
Metallurgy,
(In
or
Fe)
investigated. poor
and oxidation
with
WC-Co-Al
sinterability.
densified strength
well
of WC-(Co,
additions
of
Al
is reported
WC 11.2wt%Ni-0.7%Al
to
a transverse
rupture
of 2.1 GPa and Rockwell
hardness
of 9OA Higher values were attained 8.6%Fe-1.4%Al. oxidized
were
to have
The
Fe
and
for WC-
Ni
alloys
less than the Co alloy.
EFFECT
OF TUNGSTEN
BORIDE
ADDITION ON SINTERING OF CHROMIUM CARBIDE-NICKEL
Electrical and magnetic materials
CERMETS
in this tuder. Observations of
NON-TRADITIONAL ELECTROCHEMISTRY
AND
Lavrenko. Pomshkovaya Electrochemical
theory
is reviewed
in sulphuric
oxidation acid
Metallurgiya,
(In Russian.) of
(In Russian.)
reviewed, work which is reported
1250 to
improved
materials.
liquids,
spherical
abrasive
powders
Magnetic
magnets
pseudo-
and
magnetic
are discussed.
SINTERING
COMPACTED
as
formation bonding
a
the
high to allow
a
sinter
It is shown that
sintering
sintering of
enhancer
and
temperature
liquid
phase.
by
Sinter
is possible.
STRUCTURE
AND PROPERTIES
OF
MOLYBDENUM-NICRELBORON-
OF SHOCK
VANADIUM
TITANIUM-CARBON
HARD ALLOYS
Y. Yamasaki HA Grebe et al. (TEX-TUBE Co., Houston, Texas, USA) Metall. and Mater. ‘Frans A,
Kudamatsu,
Vol 27A, No 7, 1996, 1749.1759.
438-442.
that
shock
pressed
contained
to promote
sintering controlled compacts Knoop
shock and by
reactive
sintering.
compaction
that
the
diffusion.
synthesis The
was
1360
is
sintered
were of near net shape hardness
It is
enhanced
and the to
1935.
Kohan
J.Japan
Co. Lyd.,
Sot.
Powder
(In Japanese.)
Microstructures
compression
properties
that
et al. (Toyo Japan.)
and Powder Metallurg?/. Vol 42, No 4, 1995,
had been used to prepare dense compacts from ‘T-C powders. The compacts were hot
of W and corrosion Limiting
acts
and
MIXTURES
and a study of high
is, described.
WB
Co., KudaPowder
that Cr.&, sintered well at
13OO”C, too
bonding to steel substrates. reduces
Hard materials and tool steels REACTION
It is reported
Sot.
Vo142, No 4, 1995,432.
Powder Metallurgy,
to lead to
Kohan
J.Japan
437. (In Japanese.)
shown heat
et al. (Toyo
matsu, Japan.)
Studies of fabrication, structure and properties of hard magnetic materials are
It is reported
OF MATERIALS
No 7/8, 1995, 107-120.
temperature
K. Nakano
Metallur-
shear bands is greatest in
swaged and aged bar.
CORROSION
MATERL4LS
Poroshkovaya
aged shear
to show that the possibility
forming adiabatic
resistance
TiBs which
Fracture
giya, No 7/8, 1995, 68-83.
KJ. Park et al. (Poongsan
VA
between B& results in
dispersed
results
L.N. Tulchninsky.
TORSIONAL
TUNGSTEN
sintered,
Y. Yanaba, KHayashi. Japan.)
It is reported that reaction and TIC during processing
EQUATIONS
change on sintering.
Tungsten
bar
BORON
CARBIDE
bend
IN FRACTURE
TOUGHNESS MATERIALS’
PM HARD MAGNETIC
Korea.)
of the TiC are described
COEFFICIENTS
ALUMINIUM MATRIX COMPOSITES BY THERMAL PLASMA SPRAY FORMING
properties
Characteristics and discussed.
is outlined.
with
are described.
from
microstructure.
It is reported
are discussed for a Effect of polymer
Ceramics
and
27A, No 7, 1996. 1861~1867. solidification
coatings
No 3, 1996, 168-174.
STEELS
Kuano
in H evolution of materials.
TOUGHENING OF TITANIUM DIBORIDE BY IN SITU FORMED
Iron and steel PROPERTIES
factors range
12.5) “# particle
of alloys
and
mechanical
Ni-6wt%B-58.6%Mo-(0 were
MoaNiBa size with
investigated. which
increase
to Alloys
decreased
in
in “%V. This
is
in crystal structure from orthorhombic to tetragonal. Highest transverse rupture strength. 2.5 GPa. was attained at 12.FjW. attributed
to a change
MPR April 1997
43