139
M. Guisnet et al. (Editors), Heterogeneous Catalysis and Fine Chemicals '0 1988 Elsevier Science Publishers B.V, Amsterdam - Printed in The Netherlands
SULFIDED CATALYSTS AND FINE CHEMICALS C. MOREAU, R. DURAND, P. GRAFF IN and P. GENESTE Laboratoire de Chimie Organique Physique et Cinetique Chimique Appliquees, U.A. CNRS 418, Ecole Nationale Superieure de Chimie, 8, Rue Ecole Normale 34075 Montpellier Cedex, France. ABSTRACT
Industrial hydrotreating sulfided catalysts have been shown to be efficient catalysts in some fundamental reactions in organic synthesis such as transformation of ketones, alcohols and amines into hydrocarbons or removal of protective groups like ketals and thioketals. Judicious functionalizations of organic substrates can make these catalysts applicable to synthesis of fine chemicals. INTRODUCTION
Sulfided catalysts have been widely used in synthesis and reactions of organic fuel
industry,
compounds
thus leading to
particularly
purpose of this paper
is
in
to use
their important application in
hydrotreating
processes
(ref.l)
and
the acquired knowledges
in this
field
order to consider the potential application of sulfided catalysts
the in
in other
important synthetic reactions in organic synthesis, particularly those leading to fine chemicals. The
two main chemical
reactions
occuring
in
hydrotreating
cesses over sulfided catalysts are hydrogenation and hydrogenolysis. differences of reacti vi ty have
been observed in these
two reactions
proLarge for
example, olefins are hydrogenated hundredfold faster than aromatics and C-S, C-Br or C-Cl bonds are also hundredfold easier to cleave than C-O or C-N bonds
(ref. 2).
resul ting
from
It is
thus
these
differences
possible
to
take
advantage
of reacti vi ty
to
of
the
develop
new
selecti vi ty synthetic
routes to organic compounds over sulfided catalysts. ORGANIC REACTANT + CATALYST
--7>
FINE CHEMICAL
In order to obtain products with high added values,
two different
approaches can be considered depending whether attention is focused onto the catalyst or onto the organic reactant. The goal will be the same in both approaches, i.e. improvement of conversion and/or of selectivity as compared to other
known
catalysts
processes.
The
first
in a given reaction
approach
is
to
operate
with
different
and the second one is to operate with a given
140 catalyst and
the question will
then be how to
functionalize
the
starting
material to yield the desired product. We will report in this paper some results or preliminary results illustrating these
two approaches with mono- or polyfunctionalized organic
reactants.
EXPERIMENTAL Experiments were
carried
out
in
a
0.3
litre
(Autoclave Engineers type Magne-Dri ve ) operating in a
stirred
batch mode.
autoclave Analysis
were performed on a Girdel 30 gas chromatograph equipped with a flame ionization detector using hydrogen as carrier gas and adequate capillary columns. Products were identified by comparison with authentic samples and/or by GC-MS analysis. The catalysts used were industrial Procatalyse HR 346 (3% NiO ; 14% and HR 306 (3% CoO ; 14% Mo0 ; 83% y-A1 presulfided Mo0 ; 83% Y -AI 20 3) 3 3 20 3) at atmospheric pressure using a fluidized-bed technique with a gas mixture of 15% H and 85% H by volume (gas flow: l20ml/min ; 400°C for 4h). 2 2S
RESULTS AND DISCUSSION Conversion of ketones alcohols and amines into hydrocarbons
Ketones : the conversion of ketones into the corresponding hydrocarbons is an important reaction in organic synthesis which often requires multistep procedures depending on the steric environment or the degree of conjugation of the carbonyl group. We have recently shown that this reaction is easily performed over an industrial a sulfided NiMo/A1
catalyst at 250°C and 40 bar 20 3 Sterically hindered ketones or conjugated ones are converted
H (ref. 3). 2 into their corresponding
hydrocarbons
wi thin
15 minutes
and
in
excellent
yields. Although the question was not exhaustively considered, this procedure could be of interest as compared to known homogeneous processes (Clemmensen, Huang-Mi n Lon catalysts
or Wolff-Kishner)
ones
over
supported
(ref.4 and 5) or unsupported sulfided catalysts (ref.6).
tion, some hydrocarbons chemicals.
or heterogeneous
such as
terpenes
(C
l OH1 6)
metal
In addi-
can be regarded as fine
Alcohols : alcohols are more rapidly converted into hydrocarbons than their parent ketones under the same operating conditions (ref.3). For alcohols and ketones where a second function capable of being hydrogenated is present on
141 the starting materials (diphenylmethanol, benzophenone), hydrogenation of the aromatic rings does not compete with the removal of the carbonyl or hydroxyl groups. Amines : As for ketones and alcohols, the conversion of amines
into the cor-
responding hydrocarbons generally requires
Heterogeneous
multistep
methods.
catalysts have been recently used to achieve the one-step reduction of amines into hydrocarbons, Ni/Al (ref.7) and Pt/Si0 (ref.S). The latter catalyst 203 2 does not work when the amino group is connected to a tertiary position whereas a sulfided NiMo/A1
catalyst is efficient whatever the type of connec20 3 tion as we have shown recently (unpublished results).
Removal of protective groups The
removal
of
protective
1,3-oxathiolanes II or 1, 3-dioxolanes
groups
such
as
1,3
dithiolanes
I,
III has received much less attention
over sulfided catalysts.
However, protection and deprotection of functional groups are often required in organic synthesis. It has been also shown that ketones which are not easily converted into hydrocarbons under standard procedures can be transformed into 1,3-dithiolanes and then desulfurized as
illustrated below
(ref. 9) for the conversion of 4-twistanone into twistane.
'----f-H H
142 Over a sulfided CoMo/A1 catalyst, known for its hydrogenolytic 20 3 properties higher than those of a NiMo/A1 catalyst, the transformation of 20 3 the 0-0, O-S and S-S ketals into hydrocarbons is achieved within 10 to 30 minutes at 150°C under 40 bar hydrogen pressure. The most important feature served in the removal of
° and
is
the difference
in selectivity ob-
S atoms which could lead to an interesting new
synthetic route to benzylalkylethers. New synthetic route to benzylethylether We have attempted to use the differences in selectivity observed in the removal of 0- and S- atoms in order to lead to benzylethylether. Benzyl ethers are generally not easily available from standard procedures (ref. 10).
We have
shown
that
benzylethylether
athiolane over a sulfided CoMo/A1
The scheme with k
reaction
3 = 2 x 10-
20 3
proceeds
is
obtained
from
phenyl-1,3-ox-
catalyst at 100°C and 40 bar H 2.
through
a
consecutive
3 -1 min. = 0.5 x 10-
kinetic
and k 2 1 tion conditions have not been optimized to improve the selectivity.
be expected that the mixed O,S ketal IV should be a
reaction
(g.cat. )-1. The reacIt could
better starting material
O-Et
Ph-C/
H'S-R IV
as due to entropic considerations between cyclic and acyclic systems. New synthetic route to imines Imines are generally synthesized from lac tames lithium aluminium hydride.
by
reduction with
In order to avoid the use of this material which
is not easy to handle in large quantities we have carried out this reaction over a variety of hydrogenating catalysts such as NiMo/A1
20 3
'
NiW/ A1 203
'
143 Pt0
' Ni Raney or Wilkinson catalyst. All these catalysts were found to be 2 unselective in the conversion of the substituted lactame :
r"\-R "N~H
/
~,
H
0: I
R'
Keeping in mind that
° and
N atoms behave similarly in hydrotreat-
ing reactions, we have thus selectively replaced the
° atom
by S atom by us-
ing Lawesson' s reagent to operate under milder experimental conditions.
At
the present time the desired transformation has been achieved on aNi-Raney catalyst at OOC, and the two-step synthesis remains an attractive route synthesis of imines. On the other hand a sulfided NiMo/A1 removes
the S-atom but also cleaves the C-N bond.
to
catalyst easily
20 3 A sulfided CoMo/ A1
catalyst would be probably a better catalyst.
203
CONCLUSIONS In spite of the extensive work in organic synthesis over sulfided catalysts,
their selective properties can make
them
sui table
for
a
large
number of reactions where different functional groups are present. Some novel aspects have thus been presented here, particularly in the removal of protective groups which could be of greater interest because of the use of 1,3-dithiolanes as insecticides (ref. 11) and in strategies of synthesis to yield fine chemicals.
ACKNOWLEDGEMENTS The experiments.
authors
thank
C.Gauthier,
J.L.Pirat
and
N.Zmimita
for
144
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