Synthesis and properties of organo-gels by thiol-benzoxazine chemistry
Accepted Manuscript Synthesis and Properties of Organo-gels by Thiol-Benzoxazine Chemistry Semiha Bektas, Baris Kiskan, Nermin Orakdogen, Yusuf Yagci ...
Accepted Manuscript Synthesis and Properties of Organo-gels by Thiol-Benzoxazine Chemistry Semiha Bektas, Baris Kiskan, Nermin Orakdogen, Yusuf Yagci PII:
S0032-3861(15)30165-8
DOI:
10.1016/j.polymer.2015.08.026
Reference:
JPOL 18046
To appear in:
Polymer
Received Date: 15 June 2015 Revised Date:
12 August 2015
Accepted Date: 14 August 2015
Please cite this article as: Bektas S, Kiskan B, Orakdogen N, Yagci Y, Synthesis and Properties of Organo-gels by Thiol-Benzoxazine Chemistry, Polymer (2015), doi: 10.1016/j.polymer.2015.08.026. This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.
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Synthesis and Properties of Organo-gels by Thiol-Benzoxazine Chemistry Semiha Bektas1, Baris Kiskan1*, Nermin Orakdogen1, Yusuf Yagci1 Istanbul Technical University, Department of Chemistry, 34469, Maslak, Istanbul, Turkey
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Abstract
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In the present work, a synthetic strategy based on oxazine-thiol ring-opening reaction for the synthesis of organogels is reported for the first time. For this purpose, main-chain
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polybenzoxazine (PBZ) was synthesized by the reaction of bisphenol A, 1,6-diaminohexane and paraformaldehyde in toluene:methanol mixture (2:1, v:v). The obtained reactive PBZ was then reacted at room temperature with dithiol compounds in CHCl3:CH3OH (1:1, v:v), namely 1,2-ethanedithiol and 1,6-hexanedithiol. The obtained PBZ based gels was characterized by
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spectral, thermal analysis and uniaxial compression measurements. The influences of the gel preparation conditions on the swelling behavior and the mechanical properties of the resulting gels were investigated. Swelling ratios (J) up to 8.4 in CHCl3:CH3OH solution was obtained.
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Moreover, the curing of the gels was performed over remaining oxazine moieties in the gels and the thermally activated curing was found to be at lower temperatures than that
ACCEPTED MANUSCRIPT INTRODUCTION Polybenzoxazines have gained an increasing interest in the field of thermosetting research due to the superior properties that overcome several short-comings of conventional novolac and resole-type phenolic resins. Thermally driven synthesis without any initiator or curing agent
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from the corresponding 1,3-benzoxazine monomers yields a cross-linked polymer composed of a phenolic and a tertiary amine bridge unit as the constitutional pattern (Scheme 1). Extensive intra- and inter-molecular hydrogen bonding formed between the phenolic –OH
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and tertiary amine groups augments excellent features to polybenzoxazine networks. These materials offer low water absorption, high char yield and resistance against flame, high
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modulus, high strength, high glass transition temperatures, chemical resistance, long shelf life and dimensional stability upon curing. [1-11] Thus, polybenzoxazines have become one of a rare few new polymers developed and commercialized in the past 20 years. Another reason for that is benzoxazine monomers have enormous molecular design flexibility. Basically, the
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synthesis of a monomer is carried out by the reaction of any suitable phenol, formaldehyde and primary amine (aliphatic or aromatic) (Scheme 1).[12-34]
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In a recent publication, Gorodisher et al. reported that benzoxazines can undergo catalytic
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ring opening reaction at ambient conditions by thiols. [35] The process is called as “Catalytic Opening of the Lateral Benzoxazine Rings by Thiols” (COLBERT) which proceeds over a two-step reaction. In the first step, the amine of benzoxazine is protonated by thiol to form an ionic intermediate. Subsequently, the formed thiolate attacks through the methylene carbon between N and O atoms in the oxazine causing ring-opening of the benzoxazine (Scheme 2). The overall process is similar to acid catalyzed nucleophilic addition and simultaneous ringopening reaction of benzoxazines.[36]
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COLBERT process was found to be a reversible reaction resulting in continuous regeneration of the thiol in the medium. Thus, only small amounts of thiols reduce the curing temperature
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of benzoxazines effectively. The reversible nature of COLBERT was investigated in detail by Endo and co-workers using model reactions and an apparent relationship was observed with the solvent system used. In the same study, the application of this reaction to a new
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polyaddition–depolymerization system was also performed yielding linear polymers. [37] Another useful application concerns construction of a highly efficient curing system. Cross–
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linked but additionally curable soft benzoxazine films were prepared by simultaneous photoinduced thiol-ene and COLBERT reactions using difunctional thiol and diallybenzoxazine. [38] Similar approach was also used to form dual-cure hybrid polymer networks. [39] In a recent report from the authors’ laboratory, it was demonstrated that
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benzoxazines can be used as a linker between two different polymers to form a block copolymer by using COLBERT as a ligation process in a manner of Thiol-X chemistry. [4046] Likewise, main-chain polybenzoxazine precursor from bisphenol A and diaminohexane
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was reacted with various thiols at ambient temperature, namely thiophenol, 2-ethanethiol and 1-butanthiol to yield side-chain functional polybenzoxazines. [47] These initial studies clearly
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present the potential use of thiol-oxazine reaction in polymer and material chemistry. It appears that the ease of the reaction and ambient conditions provide an apparent advantage for the fabrication of new polymeric materials or improve the properties by modifications. Typically, organogels, one of the important materials applied in various areas, can be prepared by such coupling process. Although there exist numerous approaches in gelling processes and various gelators are used, extensive research is devoted to the synthesis of organogels. [48, 49] As part of our continuous interest in developing new applications of
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ACCEPTED MANUSCRIPT benzoxazine based systems, herein we report a simple and efficient method for the preparation of organogels by using thiol-benzoxazine chemistry main-chain polybenzoxazine precursor and dithiols as scaffold and crosslinker, respectively. The swelling capacity and network characteristics of the resulting PBZ gels were also determined through the
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observation of swelling behavior in solvent mixtures and compression modulus determination after their equilibrium swollen state.
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EXPERIMENTAL
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Materials
Aniline (Aldrich, 99%), paraformaldehyde (Acros, 96%), bisphenol A (Alfa Aesar, 98%), 1,6diaminohexane (Acros Organics, 99.5%), were used as received for the synthesis of the polybenzoxazine precursor. Difunctional thiol compounds, 1,2-ethanedithiol (Aldrich, 99%) and 1,6-hexanedithiol (Aldrich, 99%), methanol (MeOH, Aldrich, 99%), chloroform (CDCl3,
Characterization
H NMR spectrum of starting polymer was recorded in CDCl3 with Si(CH3)4 as an internal
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Aldrich, 99%) were used as received.
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standard, using a Bruker AC250 (250.133 MHz) instrument. Fourier Transform Infrared (FTIR) spectra of the precursor polybenzoxazine and corresponding gels were recorded using Perkin Elmer Spectrum One. Thermogravimetric analysis (TGA) was performed on a PerkinElmer Diamond TA/TGA instrument from 30 to 900 °C at a heating rate of 20 °C/min under nitrogen atmosphere. Thermal properties of the gels were determined by differential scanning calorimetry (DSC) using a Perkin–Elmer Diamond DSC instrument with scanning rate of 20 °C/min. between 30 °C to 330 °C. Molecular weight of polybenzoxazine precursor was determined by gel permeation chromatography (GPC) instrument, Viscotek GPCmax
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ACCEPTED MANUSCRIPT Autosampler system consisting of a pump, three ViscoGEL GPC columns (G2000HHR, G3000HHR, and G4000HHR), a Viscotek UV detector, and a Viscotek differential refractive index detector with a tetrahydrofuron at a flow rate of 1.0 mL min-1. Both detectors were
evaluated by using Viscotek OmniSEC Omni–01 software. Synthesis of main-chain polybenzoxazine precursor
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calibrated against PS standards, having narrow molecular weight distribution. Data were
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In a 250 mL round bottomed flask, 2,7 g (88 mmol) of paraformaldehyde, 5,3 g (22 mmol) bisphenol A and 3.24 g (22 mmol) 1,6-hexanediamine were dissolved in 150 mL toluene and
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ethanol mixture of (2:1, v:v) and the reaction mixture was refluxed for 12h. The solution was concentrated using a rotary evaporator and the resulting polymer was precipitated in 250 mL methanol with added 1 mL of brine solution. Then the mixture was kept at 4 °C for 6 h. The polymer was collected by filtration and washed with excess amount of methanol. Thereafter,
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the polymer placed in a tube and 10 mL 1,4-dioxane was added to polymer. The mixture was stood overnight to swell the polymer. Finally, freeze drying was applied for 48h. Light yellow powder was obtained as pure product (yield: 64%).
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General procedure for synthesis of polybenzoxazine gel
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The gelation reactions were carried out in chloroform at ambient temperature in the presence of 1,2-ethanedithiol or 1,6-hexanedithiol as the cross-linkers. Typically, main-chain polybenzoxazine (100 mg) was mixed with 0.8 ml chloroform:methanol solvent (0.5:0.3, v:v) and 1,2-ethanedithiol (4 mg, 0.04 mmol) was added to this solution. The mixture was then stirred for 15 min. vigorously to provide homogeneity. Then the solution was withdrawn into a plastic syringe having a 10 mm diameter and 2.5 mL total volume. The gelation took place at ambient temperature for a specific time (see table 1). After gelation the syringe was cut into
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Measurements were conducted on the gel samples after their swelling in solvent mixture. Typically, a cylindrical gel sample of 5 mm in diameter and 7 mm in length was placed on the digital electronic balance. A load was transmitted vertically to the gel through a rod fitted
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with a PTFE (Teflon) end-plate. The force acting on the gel F was calculated from the reading of balance m as F = mg, where g is gravitational acceleration. The resulting deformation
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∆ = − where and are the initial un-deformed and deformed lengths, respectively. The deformation ratio α (deformed length/initial length) was calculated using the equation, = 1 − ∆/ . The force and the resulting deformation were recorded after 20 sec. of relaxation and all the measurements were conducted up to about 20% compression. The
[50-53]
(Eq.1)
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f = F / A = G (α − α − 2 )
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elastic modulus of gels at equilibrium G was calculated according to the following equation 2.
where f is the compressive stress applied that is the force acting per unit cross-sectional area
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(A) of the gel sample.
RESULTS AND DISCUSSIONS
As mentioned in the introduction section, our organogel synthesis approach is the crosslinking of polybenzoxazine precursor based on oxazine-thiol reactions. Initially, main chain polybenzoxazine precursor was synthesized according to the classical procedure used for
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ACCEPTED MANUSCRIPT monomer synthesis (Scheme 3) with a slight modification to prevent gelation stemming from triazine formation. Thus, toluene:methanol (2:1, v:v) mixture was used as solvent for the purpose. [54] The precursor (PBZ) was obtained as Mn: 3150 Da. The structure of the polymer
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obtained was characterized by spectral analysis (Supplementary Data Figures S1).
According to Kawaguchi et al., the addition reaction of a model benzoxazine and thiol
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proceeds smoothly in CHCl3 up to 50% conversion and thereafter leveled off, probably owing to the equilibrium conversion. [55] Higher conversions could be obtained when a mixture of
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CHCl3 and CH3OH (1:1, v:v) was used as the reaction solvents. Interestingly, in DMSO, the reaction did not proceed at all and no product was formed. In the light of these findings, for the synthesis of organogel, PBZ and dithiols were reacted in chloroform:methanol solution. The overall reaction is depicted in Scheme 4. Apart from the used solvent system, also
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solution concentration was found to be an important factor in the synthesis as diluted solutions did not yield a stable gel. In a typical experiment only 0.8 mL solvent was used for 100 mg PBZ. Moreover, the ratio of co-solvent methanol as should not exceed certain limit
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0.5:0.3 (CHCl3:CH3OH, 0.5:0.3, v:v) since PBZ tends to precipitate at higher ratios of methanol under the applied conditions. The amounts of the components, solvent systems and
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abbreviations for the gels are tabulated in Table 1.
Successful synthesis of PBZ gel was confirmed by both spectral and uniaxial compression characterizations. In Figure 1, the FT–IR spectra of pristine PBZ and vacuum dried 1,2ethanethiol crosslinked PBZ (Gel 3) are overlaid. In general, the stretching vibration of the –
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appeared at 665 cm-1 indicates the presence of sulfur group in the gel. [56] Benzine ring mode of the oxazine containing benzene in the range of 960–910 cm-1 is useful to determine the oxazine ring. And the disappearance of this mode is a clear indication of ring-opening of
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oxazine. Thus, the preserved band at 929 cm-1 is in all cases evidencing that most of the
thermally curable if demanded.
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oxazine rings are retained and hyper crosslinking is not the case and also the system is still
Swelling experiments were conducted to measure the swelling ratio “J” by using the
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gravimetric method. The gel was taken out of solvent (CHCl3:CH3OH, 05:0.3, v:v), blotted with tissue paper to remove the excess solvent on the surface carefully. The gel was then
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immediately weighed on an analytical scale with an accuracy of 10-4 g to obtain the mass of the swollen gel, mgel. For the mass of the dry network mdry, the gel was dried under vacuum at
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ambient temperature. The dry network mdry was weighed on the same tare. We calculated J according to the equation 2;
J = (mgel–mdry)/mdry
(Eq. 2)
Moreover, apart from gravimetric measurements, the volume changes of the gels were monitored by measuring the diameters of the gel samples before and after swelling with a
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The compressive stress–strain measurements of PBZ gels were performed to characterize the
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network structure prepared at different gel preparation components, concentrations and time.
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When the polymer chains are chemically linked together to form a three-dimensional polymer network, the resulting gel exhibits a unique set of elastic properties. If this polymer network is subjected to an external force, it undergoes elastic deformation which is dependent on its chemical composition and topology, the type of the crosslinker, the solvent content and the preparation temperature. Other factors include the effective crosslink density, the presence of
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entanglements and the structural heterogeneities, and the swelling capacity of gel matrix. [57]
Figure 3 shows the typical stress-strain dependencies of polybenzoxazine gels after their
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swelling in solvent mixtures. The elastic modulus of polybenzoxazine gels at swollen
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equilibrium was calculated from the average slope of the initial linear portion (1–5% strain) of the stress vs. strain curve using Eq. (1). Each elastic modulus data reported in this study is an average of at least three separate measurements performed in parallel. It was found that the slope of the stress–strain isotherms, the elastic moduli of polybenzoxazine gels after equilibrium swelling in solvent mixtures G, varies depending on the gel preparation conditions.
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For polybenzoxazine gels prepared at various gel preparation conditions, the normalized volume of the equilibrium swollen gels Veq (volume of equilibrium swollen gel/volume of gel
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after preparation) was calculated as:
Veq = (D / Do )3
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(Eq. 3)
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where D and Do are the diameters of gels after equilibrium swelling and after preparation, respectively. The elastic modulus and the normalized volume Veq of the equilibrium swollen polybenzoxazine gels are collected in Table 3.
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The data in Figure 3, table 2 and 3 exhibit that the elastic moduli of gels increases when 1,6hexanedithiol is used instead of 1,2-ethanedithiol probably due to increased crosslinking with
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1,6-hexanedithiol. Since the influence of the network structure on the elastic behavior is
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reflected principally through the macroscopic elastic modulus, the stiffness of the polymer backbone of the gels affects the elastic modulus. Hence, a gel consists of stiff network chains due to the bulky side groups is expected to have higher elastic modulus than a flexible polymer. [58] In this fashion, the penetration of solvent slows down and the total solvent adsorption reduces with high crosslinking density resulting in small amount of swelling. The equilibrium swelling ratio Veq of Gel 4 prepared using 1,6-hexanedithiol is 2.282 and this decreases to 1.449 for Gel 3 prepared using 1,2-ethanedithiol with the same gelation time, 3 d, and keeping the other gel synthesis conditions as the same. In addition, the elastic modulus of 10
ACCEPTED MANUSCRIPT Gel 3 sample after swelling, 5407 Pa, increases to 53 kPa mainly due to the high stretching of the network chains during swelling process, in which the network chains are forced to attain more elongated and less probable configurations. The absorption of water by the gel causes the network to expand and its chains to stretch. As a result, the chains making up the network
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is assumed in the expanded configuration with respect to dry state as the polymer network swells.
Moreover, the gelation time has a positive effect on swelling capacity. The most amount of
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swelling was obtained for Gel 5, which have 8.39 J value after 7 days of gelation time while its swelling degree was obtained as 3.66 for Gel 3 sample in the case of 3 days of gelation. In
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general, the results are in correspondence to Flory–Rehner theory that the modulus of elasticity in the swollen state should decrease inversely with the cube root of the swelling volume. Synthesis conditions have apparent effect on the G of the gels. When the gelation time increased from 3 to 7 days, the swollen elastic moduli of Gel 5 found as 8112 Pa
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decreases to 5407 Pa for Gel 3. Gelation time and G has inverse relationship thus samples that produced by 7h gelation has lower G than the samples obtained by 3h gelation. According to the nature of the gelation reaction and the stoichiometry used some of the
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benzoxazines should remain after gelation process. Correspondingly, the amount of benzoxazine residues can be calculated by using differential scanning calorimeter (DSC). By
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using the exotherm of PBZ as standard the amount of remained oxazines were calculated by the equation 4.
% = 1 −
∆ ∆ !" 100 ∆ !"
where, ∆H is the amount of exotherm measured from DSC as j/g.
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(Eq. 4)
ACCEPTED MANUSCRIPT It is known that the ring-opening polymerization temperatures of benzoxazines are generally between 160–260 °C, depending on the substituents. The structures that contain carboxylic acid, phenolic hydroxyl or alcohol groups would exhibit a lower exothermic temperature in DSC. [59, 60] Thus, incorporation of thiols should decrease the ring-opening temperature.
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This phenomenon is clearly visible in Figure 4, after gelation of PBZ, the formed free phenolic hydroxyls and the thiols apparently decreases the ring opening temperature of the
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remaining benzoxazines on the PBZ chain.
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As expected the gels have 50 °C lower exothermic temperature with a maximum of 205 °C compared to bare PBZ. Besides, a second exotherm is also visible at 263 and 269 °C for Gel 4 and Gel 3, respectively, which are slightly higher than the exotherm for PBZ. Apart from
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structural characteristics, the possibility of self-collisions of benzoxazine molecules is also important determining the ring opening temperature and the amount of exotherm. For example in the case of two samples composed of identical benzoxazine monomers, the diluted
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sample would exhibit a higher exothermic temperature. [61, 62] Consequently, regardless of the monomer structure, any kind of dilution would be effective. After modification of PBZ
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with thiols number of oxazine rings per mole drops down and presumably results in dilution. Hence, the increase for the exotherm maximum could be attributed to the domains that are diluted on the PBZ chain. The collection of on-set, end-set, amount of exotherm values, exotherm maximums and oxazine residues (%) are tabulated in Table 4.
Thermal stability of the un-cured PBZ and related dried Gel 3 and 4 was explored by TGA under N2 atmosphere. The curing also took place during the analysis. It is worth to mention 12
ACCEPTED MANUSCRIPT that thermal stabilities of the samples are expected to be higher when the thermal analysis is conducted after the curing process. The TGA curves are shown in Figure 5 and the results are tabulated in Table 5. The gel samples exhibited slightly less but still comparable char yields
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and degradation temperatures of T5%, T10%, Tmax to corresponding PBZ.
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Gel 3 exhibited higher char yield as 14.3% at 700 °C due to the least functionalization of the initial PBZ. Similarly, the initial degradation (T5%, and T10%) of Gel 3 occurs at higher
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temperatures compared to that of Gel 4. The weight loss becomes more apparent for the gels and PBZ between 250 and 348 °C and Tmax appears between 407–425 °C (Figure 6).