The development of cyanoethyl CA membrane for reverse osmosis

The development of cyanoethyl CA membrane for reverse osmosis

Desalination, 56 (1985) 191--202 191 Elsevier S c i e n c e P u b l i s h e r s B . V . , A m s t e r d a m - - P r i n t e d in T h e N e t h e r l...

371KB Sizes 0 Downloads 106 Views

Desalination, 56 (1985) 191--202

191

Elsevier S c i e n c e P u b l i s h e r s B . V . , A m s t e r d a m - - P r i n t e d in T h e N e t h e r l a n d s

THE DEVELOPMENT OF CYANOETHYL CA NDEMBRANE FOR REVERSE OSMOSIS

HE CHANGSHEN and ZU XUEMING The Development Center of Desalination and Water Treatment Technology P.O.

Box 75 Hangzhou (The People's Republic of China)

ABSTRACT The membrane material of the cellulose acetate was prepared from cellulose by the reactions of esterification and etherification,

and

modified chemically and structurally by introducing a low d.s. specific functional group. This paper is primarily concerned with the optimal composition of the casting solution for cyanoethyl CA membrane which has been chosen by the method of orthogonal design. The fabrication technology of the membrane and the factors influencing membrane performance were investigated.

The cyanoethyl

bacteria-resistance,

CA ~as not only better performance of

better toughness and larger flux, but also exce-

llent resistance to inorganic acids comparing with the CA membrane.

INTRODUCTION The membrane material of cyanoethyl CA is a new material in which the structure and properties of Cellulose Acetate (CA) was modified by introducing

low d.s. specific functional groups. The performanmes

of Reverse Osmosis (RO) membranes were dependent on the membrane materials. Various equipments and the materials of the Reverse Osmosis membranes

have emerged in succession with uninterrupted progress of

the RO separation technology(ref,

I-5).

At present,

widely used. Because they have responsive hydrolysis, and erosion by microorganisms, larger restriction.

Therefore,

the CA was compaction,

their applications are subjected to all kinds

of CA membrane materials

modified have been investigated by many scientists

(ref. 6-18).

This paper present~, on the basis of the work of M.A.EL-TARABOUI~I et al (re~. 15), information about modified membrane using domestic materials and suitable membrane preparation technology.

192

Reverse Osmosis membranes

were successfully

soluble cyanoethyl CA having !.$.0.39. performance

prepared from acetone-

The membranes have excellent

of the biodegradation-resistance

and the inorganic

acid-

resistance.

EXPERIMENT I. Materials

and reagents

Cyanoethyl CA Cellulose

Guangzhou Institute of C h e m i s t r y

acetate

Shanghai Qunli Plastics Plant

Acetone

(A.R)

Hangzhou ChloroPhYl Factory

Stainless Cell

Second Institute Hangzhou

DDS-LLa Type

Shanghai Second Analysis Instrument Plant

2. Preparation

of Oceanography,

of casting solution and technique

of membrane making

The eyanoethyl CA membranes were made by loeb-sourirajan cyanoethyl CA and a mixture of solvent and additive(ref.15) solution was cast at room temperature evaporation.

from etc. The

to control the rate of acetone

After a given evaporation

period,

the film was immersed

in a water bath for I hour at I-3°C, Then it was followed by a heat treatment at 70°C for a given time. 3. Evaluation of membrane performance The evaluation

equipment consisted

in several test cells and high

pressure pump etc. The membrane were fixed in several cells to determine salt rejection and flux, its evaluation

condition as follow:

Effective membrane

area (cm 2)

4O

Operation pressure

(kg/cm2)

30 Hangzhou

Raw water Feed temperature Feed velocity

tap Water

(°C)

5-25

(cm/s)

The water quality are determined

40-50 by DDS-11

type conductometer.

RESULTS AND DISCUSSION The composition

of the casting solution,

tion and the membrane performance

the casting membrane condi-

193

The effect of the composition of the casting solution and the membrane preparation condition on membrane performsnce Table I shows effects of various polymer concentration on membrane performance. It can be also seen from table I that salt rejection increase while flux decrease with increases of the polymer concentration. The membranes had larger flux ~nd lower salt rejection when the polymer concentration was less than 18%. Even though salt rejection did not much change, considerable variations of flux was obs@rved when concentration was more than 22%. The membrane performance and its toughness was better when polymer concentration was 18-22%. TABLE I Effect of the polymer concentration Concentration of the polymer (%)

Salt rejection(%)

Flux(ml/cm~,hr.)

15

50.9

18

85.7

20.I 9.2

2o

89.5

7.7

22

91.8

6.0

25

91.8

5.O

Effect of the additivs on the membrane perf0rmance In order to prepare the reverse osmosis membrane having certain salt rejection and flux,

the effective porosity of membrane was usua-

lly controlled by the evaporation time or the additives. rials,

e.g. the ester, alcohol, aldehyde,

9-10 mate-

acid amine and water, can

be chosen as the additives. It is found that better memtrane performance could be all obtained for these additives, given in Fig.1.

The results a r e

Fig I shows that the membrane performance varies with the variation of the casting solution concentration.

So by varying of the

polymer concentration and selecting suitable formula,

the expectable

performance of the membrane can be acquired. Composition of castin ~ solution There are many factors, affecting membrane performance. nt of various compositions sting membrane condition.

The conte-

is a main factor in addition to the caTo optimize the formula of the casting so-

lution. The method of Lg ( ~

orthogonal design have been put forward.

Its results show in table 2.

[94

6o 50

4.0

S

,v~

i

i

i

i

95 9o 85 80

Q£ 75

J

/ 15

20

Z5

3o

3

4

5

6

9

12

15

IB

(Wt%)

Fig.1 Effects

of additives on m e m b r a n e p e r f o r m a n c e

Fig.2 shows the r e l a t i o n b e t w e e n various factors with the re~ection and flux of synthetic balance. A B C D were chosen as the basic formula of casting m e m b r a n e c o n d i t i o n and m e m b r a n e characte[ stic test.

195

TABLE 2 Lg (3 @) orthogonal design table Test polymer additives No. I

A I

B 1

C I

D I

89.5

2

"1

2

2

2

85.7

9.2

3 4 5 6 7 8 9

I 2 2 2 3 3 3

3 1 2 3

3 2 3 1 3 I 2

3 3 I 2 2 3 I

75.9 91.7 87.h 90.A 90.7 91 .I 91.2

13.5 4.4 7.7 6.6 ~.8 6.0 6.8

1

2 3

251 .I 269.5 273.0 83.7 89.8 91.0 7.3 30.8 18.7 19.6 10.3 6.2 6.5 4.1

271.9 264.2 257.5 90.6 88.1 85.4 4.8 19.3 22.9 26.9 6.4 7.6 9.0 2.6

271.0 268.6 254.0 90.3 89.5 84.7 5.6 20.7 20.4 28.0 6.9 6.8 9.3 2.5

8.1

268.1 266.8 258.7 89.4 88.9 86.2 3.2 22.6 22.6 23.9 7.5 7.5 8.3 0.5

The effect of the evaporatipn time The evaporation time is one of the important factor that influences the membrane performance. Table 3 shows small varying in the membrane performance when evaporation time was 90 second& The remarkable increase of osmosis of water and sE~It were observed with the increase of evaporation time when the evaporation time was more than 90 second. The better evaporation time was 30-60 second. TABLE 3 The effect of the evapor@tion time on membrane performance Evaporation ~ime (sec) I 0 15 30 60 90 120 130 Performance l flux of memb. I (ml/cm~hr.) 8.7 6.9 7.8 7.7 9.0 15.2 15.3 I

IRejection

87.1

90.5

90.3

91.4

84.5

49.5

45.~

196

80 ~

~ j

"~

1

80

an

*

/8

2o

22

i

20

Fig.2 Lg(3 4) orthogonal

l~

30

I

4

#.~

5.o

6

7

8

analysis

Effect of heat treatment temperature and time CA membranes for sea water should generally undergo the heat treatment of high temperature

but CA membrane

for ultrafiltration

membranes should not require heat treatment, and membrane for brackish water require only suitableitreatment at low or middle temperature. After treatment at a certain temperature,

the membrane skin

became denser, thus contributed to the salt rejection. The results showed in Fig.3 As illustrated in Fig.3, with the increases of the treatment temperature, the salt rejection increase while the flux decrease no matter how long time was took. The membrane when treatment

got worse performance

temperature was ibelow 65°C. the salt rejection

increased ripidly when treatment temperature was higher than 65"C. The salt rejection tended to balance but evident decrease in flux when the temperature

was higher than 70"C. The suitable temperature

19~

of heat t r e a t m e n t

was

65-70~C

7o' I/' ///

and the time was 10-20 minutes.

a.,-

- \'.

°c

Fig.

3 The effect

of the heat

treatment

time

on the m e m b r a n e

performance

C H A R A C T E R I S T I C S OF C Y A N E T H Y L CA M E M B R A N E Biochemical characteristics Chemical stability the resistance to chemicals for CA membrane was poorer than non-cellulose ester membrane. nce maintained fairly short time to NaO~,

The membrane performa-

ethyl acetate,

cyclohexa-

none and IONno~ when cyanoethyl CA and CA membranes were immersed in those chemical reagents in table 4. Two membranes were dissolved when they were immersed in ethyl acetate cyclohexanone for a month. Only the cyanoethyl CA membrane has better oerformance of the resistance to acid than CA membrane.

This new discovery has aroused our

interest. Resistance to PH

As is stated above,

the cyanoethyl CA membrane

has better resistance to acid property than CA membrane. In order to verifz the ability of this membrane's resistance to acid, effect of feed solution PH on cyanoethyl CA membrane performance were investigated. The results are shown in Fig.4 The experiment was carried out for 2 hours and PH=2,

respectively,

in feed of PH=7, PH=3

and then continually run for 3 hours in feed

which was adjusted up to PH=IO by adding NaoH solutiom.

The results

showed the highest salt rejection of the membrane emerged in neutral ~olution. The salt rejection decreased obviously with PH reduction of the feed. The CA membrane had more decrease than cyanoethyl CA membrane for example,

the decrease of salt rejection for cyanoethyl

198

CA membrane was 15% whereas CA membrane decrease of salt rejectionfor

was 40.26% ;When PH=3,

cyanoethyl

CA membrane

was only 17.8%

whereas CA membrane was 54.45 when PH=2. Therefore resistance

to

acids of cyanoethyl CA membrane was superior to CA membrane.

In orde

to examine ability of resistance

they

were immersed table 5.

to acid for both membranes,

in HCI solution of PH=2 or more. The results

show

in

TABLE 4 Chemical stability of cyanoethyl CA and CA membranes Reagent

Immersing time(day)

3.5%

NaCI

85

0.3%

HCI

85

0.3% NaOH

85

0.5% K 2 C q O T

85

0.5% lqMnO~

30

30% alcohol

85

30% ethylene glycol methyl ether

85

cyanoethyl CA memb. suitable use

CA memb. suitable use

"

not

not

not

suitable use

suitable use

not

not

suitable

use

suitable

';

30% etLyl acetate

30

not

not

30% cyclohexa~one

30

not

not

TABLE 5 Resistance Immersing time (day)

0

to acid performance

of cyanoethyl CA membrane

cyanoethyl CA membrane Flux 2 Salt rejection (ml/cm -hr) ( % ) 7.0

CA membrane Flux 2 Salt (ml/cm .hr) rejection

86.8

4.7

81.2

I0.4

39.2

36

6.5

88.2

85

6.8

85.0

15o

8.7

86.9

18o

9.9

79. I

Table 5 shows that there were considerable variations membrane performance whereas brane performance

use

;;

this variations

in CA

in cyanoethyl CA me-

haven't been observed when they were immersed in

HC1 solution for one month. But evident increases

in flux were obse-

rved after they were immersed for five months. Therefore

the conclu-

199

sion can be reached that ~@llulose acetate modified chemically by introducing O-cyanoethyl group enabled the cyanoethyl membrane having far better resistance to acid performance

than CA mem~:rane.

Thus , adjusting acidity of the feed may obtaine~ high water productivity in module. Resistance ~olymers,

to bacteria

The cellulose acetate belongs to ester

and is easily eroded and hydrolyzed by microorganisms.

Its

membrane performance would be subjected to deterioration. Thus, the membrane can't be stored for long term, and its applications were confined in a smaller extent. When cyanoethyl CA and CA membrane were limmersed in the solution containing acetate bacteria, gliotoxin bacteria and in black sewage,

it is found that effect of black sewage

on membrane performance were greater than the others two solution. The results are presented in table 6. TABLE 6 Resistance to bacteria performance of the cyanoethyl CA membrane Immersing time(day)

bacteria species

Cyanoethyl CA memb. Flux 2 Salt reje(ml/cm .hr) ction (%)

Flux ^ salt (ml/cmZ.hr) rejection

(%)

0

0

7.0

86.8

4.7

81.2

10

black sewage

7.4

87.6

10.5

43.3

20

black sewage

6.9

76.1

44.4

0.4

black sewage

10.1

78.8

30 30

acetate bacteria

6.9

87.0

4.7

82.0

30

gliotoxin bacteria

7.1

86.8

6.5

54.8

Table 6 shows that the property of resistance t o ~acteria of cyanoethyl

CA membrane were greatly superior to CA membrane, which

agreed with the argument of M.A EL-T&BABOOLSI et al. Therefore,

the

problem of long-term storage and use for membrane have been solved.

Resistance to heat property The cellulose ester was not only affected by the microorganisms,

200

PH and pressure but also by temperature. flux and selectivity

Table 7 shows that the

increased with the temperature

rising of the

feed. Cyanoethyl CA membrane have larger flux than CA membrane at 40°C, but both membrane performance Therefore, obtained

rising temperature

were constant a~ more than 40°C.

of the feed up to 40°C or more may

better membrane performance.

TABLE 7 Relationship

of feed temperature

and membrane

performance

Feed temperature

(°C)

20

40

50

60

Cyanoethyl CA

Flux (ml/cm2-hr)

6.9

10.2

11.1

11.1

membl.ane

Salt rejection(%)

89.5

92.0

92.5

93.5

CA membrane

Flux (ml/cm2-hr)

4.7

6.3

6.6

6.6

Salt rejection(%)

77.9

83.7

83.4

87.0

Physical

characteristic

The ~ u x

run time at a given pressure.

decreased with increases

For low pressure membrane,

nal flux is low, and its flux can approach period.

Generally,

of

the origi-

constant in a shorter

it can reach the constant value in 60 minutes.

But it required 27 hours to reach constant rejection for cyanoethyl CA membrane while 27-39 hours for CA membrane (see table 8). It shows that cyanoethyl CA membrane structure were more compact and stable than CA membrane. TABLE 8 Pressure-resistance Run time (hours)

performance of membrane

Pressure (kg/cm 2 )

CA memb.

Cyanoethyl CA memb. Flux(ml/cm2.hr)

rejection(%)

Flux 2 (ml/cm .hr)

rejection(%)

3

30

6.9

85.1

6.2

75.0

7

30

7.1

88.5

6.4

77.0

15

30

7.0

91.5

6.3

81.4

27

30

6.7

93 .I

6.3

81.9

39

30

6.4

93.9

6.0

82.6

52

30

6.8

93.1

6.2

83.4

100 hours run experiment Cells.

_

The membranes

were fixed in two test

Test was car~i?d out by method of accumulating

rrupted run at 30 kg/cm 2 pressure.

time and inte-

The, results show in Fig. 5.

201 9.o

[ I

~.~//

.--o....-.

"- ...

E

5.0

2

.~

4-

5

6

7

~,

9

1o

pH Fig.4

Relation

between

the

feed

PH a n d

the

membrane

performance

It can be seen from Fig.5 the flux was more stability when test was conducted interruptedly for 11 days (accumulative time 100 hours) Runnung for first 40 hours the salt rejection increased contiunally with time. The membrane performance tend to constant. The time required for the constant was shorter for the cyanoethyl CA membrane (27 hours)

than for CA membrane

(39 hours).

CA membrane have better structure

Therefore,

and resistance

cyanoethyl

to pressure

property.

1o.0

9,o

6.0 To

c~-~

8~

E

6.0

80 ~

"

CA T5

~0 i

I0

i

i

i

i

50

i

i

i

i

i

100

i

Io

Fig. 5 The running test result for 100 hours

~

i

50

i

i

i

i

i

~o (Ar~

202

CONCLUSION I. The reverse osmosis membranes having salt rejection about 90% and flux 7 ml/em2, hr were successfully prepared from acetonesoluble cyano~thyl CA contaning d.s. 0.39 cyanoethyl groups by 2.

Loeb-Sourirajan technology. Cyanoethyl CA membrane has excellent property of resistance to bacteria and resistance to acid. Their properties kept basically constant when they were stored and run in the liquid bred microorganisms or solution of PH=2 for five months. The membrane still maintained fairly stable performance (satl rejection was 86.9%, flux was 8.7 ml/cm 2. hr).

REFERENCE I. S. Sourirajan, "Reverse Osmosis", Logos Press London, Second Impression 1971. 2. Lonsdale, H.K. et al, "Reverse Osmosis ~embrane Research" Plenum Press, N.Y.~ London pp503 1972. 3. 4. 5.

27, Cantor, P.A, et al, O.S.W, No, 340, 1976. Kaup, R.E.C, Chem. Eng.~SD, 46-75, 1973.

6. 7o

0.S.W. NO, 386. 5th Inter. Syrup. On Fresh Water from the Sea, Vol.4. 267-291,

1976. 8. O.S.W. No, 968. 9. O.S.W. No, 577. 10. Cannon. C.R., U.S.P., 3497072, 1970 11. King, W.M., et al., O.S.W. No. 682,1971. 12. Saltonstall, C.W., et al., O.S.W. No. 700~J971. 13. C.A. 72, 24464s,1970. 14. M.A.EL-Taraboulsi. et al., Carbonhydra±e Research 13. 1970. I 5. S. Loeb and S. Sourirajan, University of California, Department of Engineering, Progress Report, No. 60-6, 1960 17. C.A. 77, 63595h 18. C.A. 77. 118062q

1972 1972