The effect of chlorine in the hydrogenation of carbon monoxide to oxygenated products at elevated pressure on Rh and Ir on SiO2 and Al2O3

The effect of chlorine in the hydrogenation of carbon monoxide to oxygenated products at elevated pressure on Rh and Ir on SiO2 and Al2O3

Applied Catalysis, 25 (1986) 43-50 Elsevier Science Publishers B.V., Amsterdam - Printed in The Netherlands THE EFFECT PRODUCTS B.J. OF CHLORINE A...

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Applied Catalysis, 25 (1986) 43-50 Elsevier Science Publishers B.V., Amsterdam - Printed in The Netherlands

THE EFFECT PRODUCTS

B.J.

OF CHLORINE

AT ELEVATED

Kip, F.W.A.

Laboratory

IN THE HYDROGENATION PRESSURE

Dirne,

MONOXIDE

TO OXYGENATED

ON Rh AND Ir ON SiO2 AND Al20B

J. van Grondelle

for Inorganic

Technology,

OF CARBON

43

Chemistry

and R. Prins

and Catalysis,

P.O. Box 513, 5600 MB Eindhoven,

Eindhoven

University

of

The Netherlands.

ABSTRACT The catalytic behaviour of silica- and alumina-supported rhodium and iridium catalysts in synthesis gas reaction at elevated pressures was investigated. Temperature programmed reduction and hydrogen chemisorption measurements were used to characterize the catalysts. Rhodium was more active than iridium and had a better selectivity to higher hydrocarbons and C -oxygenates. For rhodium on silica high oxo-selectivities were obtained {40X), while on chlorine containing alumina this selectivity was rather low. ljhen a chlorine-free metal precursor was used or when special pretreatments were applied to a RhCl /Al 0 catalyst, oxo-selectivities of rhodium on alumina were also rather high 33og3.3

INTRODUCTION The reaction ducts, most

of CO and H:, over group

such as alkanes,

interesting

supported

rhodium

reported

catalysts

or below.

Rh/ZnO

mainly

produced

and Rh/Si02 can &so

selectivities

assists

in shifting

produce

C2-oxygenates

up to 80%

equilibria

ana platinum

be of interest

the formation

Ichikawa

C2-oxygenates [8] at higher

while

was reported

Bhasin

pressures

and va-

pressures the main

and O'Connor

acetaldehyde

ob-

and acetic

( 7 i4Pa, high pressure side).

to produce

to also investigate

has been

selectivities

on Rh/La20S

(ethanol,

products

on

(2-41,used

at atmospheric

hydrocarbons.

to the oxygenated

large

iridium

Since

rhodium

amounts

can

of metha-

in synthesis

gas reac-

pressures.

The mechanism for the formation so far. Recently

methanol,

only produced

produce

oxides

being the

[l-7]. The activity

and found better

and Rh/MgO

that Rh/SiO2

tion at elevated

clusters,

pro-

investigations hydrocarbons

acid)

and promotors.

than on acidic

served

[9], it might

carbonyl

the latter

of oxygenated

oxides

was ethanol

nol

metal

on the support

a wide range of

In recent

and acetic

on basic

product

acid) with

markedly

to support

oxygenates

acetaldehyde

yields

hydrocarbons,

point of view.

a large percentage

ethanol,

depended

rious oxides towards

and oxygenated

from an economical

~methanol,

selectivity

olefins

VIII metals

Takeuchi

of methanol

0166-983~/86~$03.60

Q

of oxygenated

and Katzer takes

products

[lOI and Tamaru

has not been elucidated

et al.

place by hydrogenation

1986 Eisevier Science Publishers B.V.

[ll] demonstrated

of nondissociatively

that adsorbed

44

carbon monoxide. According

to Matson

and Somorjai

the active sites for this reaction are metal chanisms have been proposed. Takeuchi chanism

involving

CO insertion

and oxygenates

supports

!l] and Tamaru

et al.

in CHx-Rh"+

pressure

the catalytic

(4 MPa)

been studied.

of A1203-

Special

on the support

after

sors. This chlorine metal ions present

a colon

in which

leading

and SiO2-supported

of catalysts

influence

in the reduced

prepared

catalyst

for

of hydrocarbons

hand Van den Berg et al. monoxide

insertion

In this mechanism

intermediate. gas reaction

rhodium

the acidity

me-

in an adsor-

C2-intermediate

carbon

and iridium

has been paid to the effect

reduction

me-

a complicated

to C2-oxygenates.

have a common

~121,

different

resulting

distribution

behaviotir in synthesis

attention

might

species

[14]. On the other

a mechanism

place,

and C2-oxygenates

In this work,

indicating

this conclusion

takes

[13] suggested

carbene

The Schulz-Flory

[7] proposed

intermediates

CI-hydrocarbons

and Katzer

thus

and C2-oxygenates.

et al.

ions, For C2-oxygenates

into adsorbed

bed ketene or oxirette intermediate, C2-hydrocarbons

15-61 and Driessen

catalysts

of chlorine

with metal

of the catalyst

and therefore

at elevated has

remaining

chloride

precur-

and the amount

the catalytic

of

behaviour.

EXPERIMENTAL Catalyst

preparation

Catalysts

were

prepared

by the incipient

Rh(tl03}3.xH20, H2IrC16.xH20,

IrC13.xH20

wetness

technique

using

RhCl3exH20,

in aqueous solution. -1 SiO2 from Grace (Type S.D. Z-324.382, surface area 290 m* g , pore volume 1.2 -1 ml g-l) and y-Al 0 from Ketjen (Type OOO-1.5E, surface area 200 m2 g , pore -P 3 volume 0.6 ml g ) were used as support material. Impregnated catalysts were dried rate 2 K min -I)* some catalysts

in air at 395 K for 16 h {heating air at 723 I( for 2 h. In-situ pressure

reactor

reduction

in pure hydrogen

Reducibility

of the catalysts

at 0.1 MPa, using

between 298 K and 623 K, and holding

Characterization

and Ir(N03j3.xH2O

min-l),

measurements

was studied

described

room temperature,

obtained

for 0.6 h.

extensively

performed

purified

by temperature-programmed

desorption

by extrapolating

admission

were measured

higher

Reduction

glass

was hydrogen

system

at 298 K.

rate 8 K

at 473 K and cooling

at room temperature.

amount

pressure

reduction

Volumetric

for 1 h at 673 K (heating

[17] the total

the linear

to zero pressure.

[15-Z].

in a conventional

hydrogen

isotherms

and Boudart

in ref.

rate of 5 K min_I,

at 673 K for 0.5 h, hydrogen

of Benson

of the isotherm

were

in flowing

evacuation

the method

in

out in a high -1 ramp of 6 K min

techniques of the catalysts

(TPR) using the apparatus

After reduction

a temperature

that final t~perature

done in a flow of 4% H2 in Ar at a heating chemisorption

were calcined

was carried

of chemisorbed

region

to

Following

H atoms was

(0.02 < P < 0.1 MPa)

45

The CO-H2 reaction Hydrogenation steel

ofcarbon

high pressure

(see catalyst

out in a continuous

in-situ

was cooled

were measured

of CO was around

under

was adjusted

was analyzed

T (0.6 m) in series Analytical

CO

conditions

temperature

effluent

out with a Nelson

temperature

an additional

the same reaction

2.0 5. The reactor

was carried

flow stainless-

of the catalysts

stabilisation

The reaction

102 (3 m) and Porapack

integration

reduction

down to the reaction

level. After

1 1-I h-I, HZ/CO = 3, P = 4 MPa).

with Chromosorb

K. Peak area

reactor. the reactor

All catalysts

so that conversion a column

After

with H2 to the desired

flow was started, (GHSV = 4000

fixed-bed

preparation),

and pressurized

carried

monoxidewas

using

operated

at 423

Interface-

IBM PC

configuration,

RESULTS

AND DISCUSSION

Characterization tiydrogen chemisorption well dispersed alumina-supported H/Rh=1.6 exceed

measurements

(H/Ir=0.7

for 2.5 wt%

systems

were even highly

for 1.5 wt% Rh) as shown

unity,

it is impossible

chemisorption

data and use

the H/M values

the reduction

473

I

573

Temperature

TPR profiles

(a) ~hCl3~Al*O~. (e) IrClj/SiO2.

catalysts

catalysts

673

dispersed

particle

of the H/M ratios

frequencies.

from

Therefore

dispersions. in Figure

at significant

catalysts.

Figure

higher

1. The reduction temperatures

l-c shows that when

773 Temperature

catalysts

dried

2 fl3. (c) Rh(N~3)3/A~~O3. calcined

were

for 2.5 wtE$ Ir and

sizes and dispersions

are presented

occurred

of impregnated

(b) IrCl$Al

(H/fr=1.7

turnover

(K)

(f) RhC13/A1203,

systems

for 1.5 wt.% Rh), and that the

1 and 2. Since most

for calculating

of the alu~lina-supported

I

1

to calculate

these

of several

of the silica-supported

FIGURE

in Tables

were only used to compare

The TPR profiles

373

show that the silica-supported Ir and H/Rh=0.6

(X)

at 393 E for 16 h. (d) RhClS,'Si02.

at 723 K, 2 h.

than a

46 metal-nitrate

precursor

sing a huge hydrogen reduction reduce

for which

reduction

The CO-H2

reaction

The catalytic synthesis

0.5%

during

TPR was complete

properties

between

RhC13/A1203

l-1) mainly

produced

115:. The ethers

are believed

while

after

deactivation

constant

served

in activity pressure.

methane,

synthesis rature

Since

it is capable

kedly alter Poutsma while

et al.

study suggest conditions

dimethylether,

of alcohols a marked

ethanol,

on aci-

deactivation

a small and constant

increased

at 383 K before catalyst.

during

the first

in-situ

reduction,

To obtain

by Vannice

the formation of synthesizing There

an acti-

different

and higher

he measured

selectivity.

hydrocarbons,

while

was 11%. The chain-growth

dissociate

catalysts.

CO catalyze

CO non-dissociatively

(i.e. Cu, Pd and Pt)[ZO].

of both alcohols

is no consensus

adsorb

CO more

between

adsorption

than

The results

Ir. Vannice

Rh and Ir is caused

activity

Ru

from CO and H2.

about

CO nondissociatively

easily

The ob-

at room tenpe-

can nar-

iridium.

of carbon monoxide

adsorption.

C2-

hydrocarbon

small effects

in literature

It

probabi-

Rh lies between

and hydrocarbons

both types of compounds,

that both Rh and Ir partly

in activity

[18], although

a completely

that adsorb

dissociative

and that Rh dissociates

than Ir/A1203.

on the basis of the CO dissociation

non-dissociative

[211 reported

active

than for the iridium

that easily

of methanol

[ZO] reported

that the difference

showed

is 15 times more

for the rhodium

be explained

its selectivity.

van den Berg

reduction

catalyst

dimethylether

[19]. Metals

synthesis

and Pd and catalyzes

dried

also showed

(i.e. Ru and Fe), metals

catalyze

Ir,

The total oxo-selectivity

might

metals

in-situ

by dehydratation

from the rhodium

was also reported

Ir/A1203

to be higher

differences

and above

at different

The total oxo-selectivity

oxo-selectivity

that Rh/Al,O,

methanol,

were absent.

of transition

tested

in

the reaction temperature had to be in-1 a value of 100 kJ mol for the total activation energy [l,

to 593 K. Using

lity was found

in the are shown

4 h.

(2.5 wt%

to that of the rhodium

produced

sample,

conditions)

were

hours of reaction

hours all catalysts

significantly

it can be calculated

oxygenates

hydrocarbons.

the first

after about

catalyst

2-l) differed

at atmospheric only

catalysts

but also some methanol,

(O-Z% h-I). Total

The H21rC16/A1203

This difference

catalysts

11 h time on stream

5% (differential

to be formed

several

7,181,

below

and higher

was observed,

creased

to completely RhC13/A1203

and iridium

after

analysis),

methane,

During

vity similar

cauthat

506 and 633 K.

acetaldehyde

hours and became

the TPR-run,

be sufficient

rhodium

conditions

product

dic sites of the support.

cf. Table

will

(1.5 wt% Rh), dried at 383 K for 16 h before

ethylmethylether,

relative

during

it can be concluded

only at 773 K.

of the various

at standard

for accurate

reduces

except may be for the calcined

1 and 2. To keep the conversion

temperatures

was

consumption.

gas reaction

(necessary

(Table

also

From these experiments

at 6'23 K for 0.5 h in pure hydrogen

the Rh and Ir catalysts,

Tables

the nitrate

is used,

on Ir,

of the present under reaction

[18] suggested

by a difference

in heat

TABLE

1

CO + H2 reaction no. catalyst

over various

1.5 wt% rhodium

systemb

catalysts

H/Rh

supported

Acti-

vityC

G-i4

on Al,_&

Selectivity

(agild

c;e

t0t.g

toLf C,,-OH

I

RhC13/Al2031,

1.8 mol % Cl

2

RhCl3/Si02j,

3

R~~N~~)~/~~~~~

4

WN0+&/A1203,

calcined

5

Rh(~O3)3/Al2~3,

calcined

1.6

2.3

72.0

0.6

0.6

1.3

0.6

at 723 K

1.6

at 723 K

16.3

3.5

48.0

11.3

45.4

14.4

1.8

50.8

1.4

0.9

61.3

0.4

1.1

1.6

2.6

, 1.8 mol % Cl 1.6

0.2 mol ?; Cl

HCl treated, Rh(N03)3/Si02k

7

RhCl3/A1203,

4% H201

8

RhC13/A1203,

1% H20

9

RhC13/Al203,

1% H20, heating rate

reduction

ICI RhC13/A1203, reduction,

tot. h

&-OH

0x0

3.7

11.1

26.7

14.0

40.7

27.5

11.1

38,6

11.9

19.5

14.1

35.3

24.9

9.3

8.0

11.7

44.2

7.1

35.6

13.1

48.6

63.9

4.1

14.7

14.8

29.5

1.5

72.8

15.3

4.9

4.9

11.9

2.2

60.1

7.3

16.0

12.6

30.8

1.3

4.0

57.0

5.8

9.5

17.0

29.6

1.6

3.1

65.7

4.7

13.1

12.1

26.4

1.6

1.9

60.1

14.7

8.5

11.9

22.0

1.4 mol % Cl

5

during

and Sig,a

30 K min -1, 1.5

H20 injection

1.6 5 Cl

SlOl

during

0.9 mol C: Cl

II

RhC13/A12ff3, calcined

12

RhCQW203,

calcined,

reduction

at 723 K

ia) Treact = tal).

523 K, unless

(c) Activity

stated

in mmole

(e) C += C 2+C 3+C 4 hydrocarbons. (g) t:t.C2-OH (i) dried

= $-OH

in-situ

628 #. (I> Treact

of adsorption

lyst,

much

better,

thylether

even though

The observed ported

formed

catalysts.

might

XPS showed

heating

rate 5 K min

content.

The surface

Table

f C2=0.

= 623 K. (k) Treact

(RhC73/Si02,

for Rh around

temperature

=

amounts

in oxo-selectivity

reduction

a was

disfavours

formation

ethanol

and ethylme-

Rh/Ali03

of

W-41%. between

the alumina-

in chlorine

of the dried

contained

and silica-sup-

content

RhCl3/A~203

, 0.5 h at 623 K) there was a large difference

of the reduced

cata-

its oxo-selectivity

dimethylether,

be due to the difference

that after

-1

at 383 K for 16 h

up to 623 # to obtain

high temperature

of methanol,

kJ m01-~}.

than the 1.5 wt% Rh/Al2~3

had to be increased

thermodynamically

185

1.5 wt% Rh, dried

1-2) was less active

and total oxo-selectivity

difference

Rh catalyst

efficiency.

+ I/3 C2-O-Cl.

+ tot.C2-OH

(j) Treact

In spite of this high temperature,

Considerable were

210 kJ mol -I,

around

Rh catalyst

reduction,

conversion.

oxygenates.

= tot.C1-OH

reduction.

(see experimen-

by carbon

= 506 K*

since the reaction

comparable

reduction

= Cl-OH + CI-O-CI

jh) tot.oxo

at 383 K, I6 h before

of CO {for Ir

in-situ

(b) standard

(f) tot.C1-OH

+ Z/3 C2-O-Cl.

The silica-supported before

otherwise,

CO (mole Rh) -I s -I. (d) calculated

of the reduced

and RhCl3/SjO2 in chlorine

1.8 1~01%Cl, whereas

the

48 TABLE

2

CO + H2 reaction no. catalyst

over various

iridium

catalysts

wt%

systema

supported

H/Ir

Ir 1

H21rC16/A1203e

2

H21rC16/A1203,

4% H20, ligating

rate reduction

30 K min

on A1203

and SiO2.

Temp.

Acti-

Selectivity

(K)

vityb

CH4

CT+

(%)' tot.oxod

2.5

1.7

593

2.5

73.2

15.6

11.2

2.5

--

591

1.8

69.1

18.4

12.5

3

IrC13/A1203, 4% H20, heating rate reduction 30 K min -1

2.6

--

563

3.6

58.8

22.6

18.6

4

Ir(N03)3/A1203

1.3

1.2

598

0.8

64.5

17.7

17.8

72.6

16.3

11.1

70.4

19.8

9.8

5

IrC13/Si02

2.5

0.7

633

1.0

6

Ir(N03)3/Si02

1.0

0.6

633

0.9

(a) Reduced converted

in pure H2, heating

CI-OH + Cl-0-CI.

surface

rate 5 K min-I,

CO (mole Ir) -I s-I. (c) Calculated (e) dried

of the reduced

this chlorine lyst showed

effect,

in-situ

Rh/Si02 A1203

a dispersion

was impregnated

catalyst

before

amount

Thus, when

to about

dried

lectivity.

a catalyst

before

procedure

before

(Table

in an increased

were

higher

not formed

synthesis

a relatively

activity

with gaseous

a dramatic

without was in-

gas reaction Normal

can

decrease

in the oxo-se-

and acetaldehyde

(Table

were

for-

oxo-selecti-

l-6) also resulted

investigations

showed

has an important reduction

623 K) of a rather wet RhC13/A1203

with

HCl at 423 K in

at all and the total

Further

low

Rh(N03)3/A1203

than the 10% obtained

Rh(N03)3

l-7,8,9,10,11,12).

l-3). This cata-

to C2-oxygenates

dimethylether

of SiO, with

investigate

is used, the oxo-selectivity

l-5) caused

of methanol,

Impregnation

, final temperature

and containing

influence

(heating

(stored

in

that the on

rate 5 K

for half a year

4 wt% H20) resulted

in a high oxo-selectivity (30%). RhC13/A1203 only -1 (1% H 0) and reduced at 5 K min showed a low oxo-selectivity 2 -1 reduction of this catalyst at 30 K min improved the oxo-selectivity

for one week

(12%), while

to 31%. Reduction jection Table

(Table

(Table

of the dried

Rh(NO,),/Al,O3

with a high oxo-selectivity-(49%).

pretreatment

stored

precursor

the calcined

reduction

Rh(N03)3

the selectivity

significantly

and ethylmethylether

the oxo-selectivity

-1

a chlorine-free

Only small amounts

ethanol

l-4) resulted

=

reduction.

to that of RhC13,

(39%). Calcination

(35%), while

Treating

vity was only 12%.

min

(Table

40% on Rh/A1203,

RhC13/A1203.

IV2 atmosphere

med,

reduction

loss of oxo-selectivity

creased.

with

in mole

(d) tot.oxo

only 0.1 mol% Cl. To further

(H/Rh = 1.3) comparable

and a high oxo-selectivity

efficiency.

at 383 K, 16 h before

contained

activity

much

0.5 h at 623 K (b) Activity

by carbon

l-10). These

tion of RhC13/A1203 plained

of a dried

in the reactor

during

results

RhC13/A1203 reduction)

indicate

is an important

by differences

in metal

in the presence also

increased

that the water factor.

dispersions

of water

vapour

The observed

vapour

(water

the oxo-selectivity pressure differences

as can be seen in Table

during

in-

(30%, the reduc-

can not be ex1. RhC13/A1203,

49

calcined tively

at 723 K for 2 h followed

high oxo-selectivity

somewhat

lower oxo-selectivity

caused

For the alumina-supported were

smaller.

Reduction

oxo-selectivity higher

the presence

During

by a decreased catalysts

that the

effect

precursor

iridium

gives

catalysts

catalysts

can be understood

catalyst,

an a

in

of 13% and 19% (Table

of iridium

of the RhC13/A1203

623

(Table 2-4) showed

containing

in oxo-selectivities

chlorine

observed

the reduction

l-12).

in oxo-selectivity

the chlorine-free

on SiO, the oxo-selectivities

a

(Table

, final temperature

Ir(N03),/A1203

of the chlorine

resulted

selectivity

at 5 K min

also for iridium

vapour

CI-OH

l-11) had a rela-

at 723 K showed

the differences -1

H21rC16/A1203

Reduction

of water

However,

We think way.

of 18%. Thus,

at 623 K (Table

of this catalyst

in 11% oxo-selectivity.

oxo-selectivity.

2-2,3).

iridium

of dried

K (Table 2-l) resulted

by reduction

(26%), reduction

were

low (10%).

in the following

the following

reactions

take

place: RhC13

+ 1.5 H2

2 Al-OH Al-D

+ Al-0

+ HCl

When the reduction

of RhClj

<--->

Rh

+ 3 HCl

<--->

Al-0

+ Al-O

<--->

Al-Cl + Al-OH

water

rhodium

vapour

pressure

the trapping reduction

shifts

were

the second

might

can be trapped

equilibrium

surface

of the catalyst

be given

next to

chloride

a high

to the left and thus prevents

no chlorine

increased

OH-groups

by the alumina

of the metal

was trapped

as shown by the XPS measurements.

and therefore

explanations

of alumina

the reduction

On Si02 almost

chlorides

high. Calcination

the chlorine

Several

(3). During

of the chlorine.

of the metal

selectivities removed

particles

(2) (3)

(1) and the dehydroxylation

(2) take place at the same time, the chloride the reduced

(I) t H20

before

during

the

Therefore

reduction

oxo-

probably

the oxo-selectivity.

for the observed

influence

of chlorine

on the

0x0-selectivity: - Secondary might

reactions

decompose

hydrocarbons favours

are favoured

the decomposition

- The different different

- C2-oxygenates

to methanol might

ning on the support

Ir/A1203.

ether,

(which

Chlorine

Once oxygenates

increases

and the presence

is supposed

catalyst

are formed,

they

(thermodynamically this acidity

and thus

of chlorine

might

on metal

ions

that have a structure

atom of the support

particles

after

cause

and thus cause different

to be formed

by intermediates

one oxygen

of these

[5-6,121). like acetate

[7]. The chlorine

reduction

remai-

of the RhC13 may

intermediates.

was more

Rh catalysts

acetaldehyde

procedures

next to the rhodium

Rh/A12D3

role.

sites of the alumina

ions in the reduced

be formed with

the formation

In summary, than

on acidic

of oxygenates.

of metal

(CH3C-- 0 -; M) .. 0'

inhibit

play an important

over oxygenates).

pretreatment

amounts

selectivities

ions

might

to hydrocarbons

active

produced

and hydrocarbons,

and had a higher

methanol, while

chain-growth

dimethylether,

Ir catalysts

ethanol,

produced

probability ethylmethyl-

only methanol,

50 dimethylether surface, genates vapour

and hydrocarbons.

Chlorine,

formed by dehydroxylation in the hydrogenation

pressure

trapping

of the metal

and high oxo-selectivities

nation of the RhC13/Al203

by vacancies disfavoured

on the alumina

the formation

of CO. On SiO2 this effect was not observed.

during the reduction

of chlorine

trapped

of OH-groups,

chloride

on alumina

were measured

of oxyHigh water

prevented

the

in that case. Calci-

system caused removal of the chlorine,

resulting

in high

0x0-selectivities. The negative Possibly

influence

chlorine

of chlorine

enhances

on the activity

the formation

is not completely

of coke, or alternatively

understood.

it covers

part

of the active metal area. Although described

the influences

in literature,

study demonstrates metal

catalysts

the pretreatments

of several

supports

the here observed

that, in comparing

for CO hydrogenation

[Z-6,9] and promotors

[3] have been

effect has not been mentioned

the catalytic the influence

activity

yet. Our

and selectivity

of the metal

of

salt precursor

and

should be taken into account.

ACKNOWLEDGEMENTS This research

was supported

(SON) with financial Pure Research

by the Netherlands

aid from the Netherlands

(ZWO). The authors

Foundation

Organization

for Chemical

Research

for the Advancement

thank Dr. J.W. Niemantsverdriet

for recording

of the

XPS spectra.

REFERENCES

9 :: 12

:: 15 16 17 18 19 20 21

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