Accepted Manuscript The effects of different intake charge diluents on the combustion and emission characteristics of a spark ignition natural gas engine Zhuoyao He, Qijian Jing, Lei Zhu, Wugao Zhang, Zhen Huang PII:
S1359-4311(15)00631-6
DOI:
10.1016/j.applthermaleng.2015.06.072
Reference:
ATE 6765
To appear in:
Applied Thermal Engineering
Received Date: 1 November 2014 Accepted Date: 24 June 2015
Please cite this article as: Z. He, Q. Jing, L. Zhu, W. Zhang, Z. Huang, The effects of different intake charge diluents on the combustion and emission characteristics of a spark ignition natural gas engine, Applied Thermal Engineering (2015), doi: 10.1016/j.applthermaleng.2015.06.072. This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.
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The effects of different intake charge diluents on the combustion and emission
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characteristics of a spark ignition natural gas engine
3 4 5
Zhuoyao He, Qijian Jing, Lei Zhu*, Wugao Zhang, Zhen Huang*
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ABDC: after bottom dead center ATDC: after top dead center BBDC: before bottom dead center BTDC: before top dead center CAD: crank angle degree : specific heat capacity at constant pressure for intake mixture : specific heat capacity at constant pressure for component i
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: specific heat capacity at constant volume for intake mixture : specific heat capacity at constant volume for component i ECU: electronic control unit EGR: exhaust gas recirculation EOC: end of combustion HC: hydrocarbon , : lower heating value of natural gas
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IVO: intake valve opening k: specific heat ratio of intake mixture : mass flow rate of natural gas
: engine speed p: cylinder pressure R: gas constant ST: spark timing TDC: top dead center THC: total hydrocarbon T: mean in-cylinder temperature : engine torque
Corresponding authors: E-mail address:
[email protected] (Lei Zhu*) E-mail address:
[email protected] (Zhen Huang*)
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Key Lab. for Power machinery and Engineering of M. O. E., Shanghai Jiao Tong University, 200240 Shanghai, P R China
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* Corresponding author address: Key laboratory of Power Machinery and Engineering, Ministry of Education, Shanghai Jiao Tong University, Shanghai 200240, China. Tel: +86-21-34205949 Fax: +86-21-34205949
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Nomenclature: :
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[CO]: CO emission concentration [23 ]4 : intake oxygen concentration [52 ]: NOx emission concentration [THC]: total hydrocarbon emission concentration
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: peak mean in-cylinder temperature : exhaust manifold temperature V: cylinder volume : mass percentage of component i : mass fraction burnt θ: crank angle θ : crank angle for spark timing θ : crank angle for end of combustion θ ! : crank angle for 10 percent mass fraction burnt θ"!: crank angle for 90 percent mass fraction burnt ∆$% : ignition delay ∆$&% : combustion duration η : effective thermal efficiency ()*+, : net heat release rate (-
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ACCEPTED MANUSCRIPT Abstract
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Exhaust gas recirculation (EGR) is the most common method to control NOx emission of internal combustion engine. The major components of EGR are CO2 and N2, which have different influences on engine combustion and pollutants formation through thermal, dilution and chemical effects. The main objective of this work is to investigate the different influences of CO2 and N2 on engine combustion and emission on a four-cylinder, turbo charged, spark ignition natural gas engine with electronically control unit, simultaneously to separate the thermal effect with the comparison with Ar. It was found that the peak in-cylinder pressure and heat release rate both decreased along with the increase of intake dilution extent regardless of the diluent’s type. For each diluent gas, NOx emission decreases while HC emission increases with the increased dilution ratio. However, CO emission firstly decreased and then increased. Results also revealed that NOx and CO emission could be simultaneously reduced by intake charge dilution at a little sacrifice of HC emission. The effects of three diluents are different compared with each other. Among these three diluents, it can be found that CO2 is the most effective on reducing NOx and CO emission followed by N2. However, both CO2 and N2 dilution deteriorates the thermal efficiency while Ar dilution improved it. Besides, when NOx emission was reduced to the same level, the thermal efficiency is the highest and CO emission is the lowest for Ar dilution.
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Key words: Intake charge dilution, Natural gas engine, Combustion, Emission
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1. Introduction With the increasing price of crude oil, demand for energy provision and the tightening of emission
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regulations, nowadays, seeking for an alternative fuel for oil is getting more and more urgent. Among many
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alternative fuels, natural gas is found to be the most promising and attractive for its strong sustainability and
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cleanliness. The application of natural gas also contributes to the reduction of CO2 emission for its high
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hydrogen-carbon ratio. However, natural gas engine is also encountered with substantial conventional
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emissions like NOx, hydrocarbon (HC) and CO.
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In order to solve the aforementioned problems in spark ignition natural gas engine, numerous studies have
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been conducted by a series of researchers. Jiao Deng et al. [1] suggested that HC and CO emission could be
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lowered by blending a portion of hydrogen with natural gas at little sacrifice of increasing NOx emission.
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Antonio Mariani et al. [2] found that hydrogen addition into natural gas drastically accelerated the in-cylinder
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combustion process and improved engine operating thermal efficiency, moreover, it also contributed a lot to
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lowering the cyclic variation of the engine.
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Some other researchers like Arvind Thiruvengadam et al.[3] adopted after-treatment to handle the
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conventional emissions of natural gas engine and gained encouraging achievements. Be that as it may, the
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adoption of catalyst entailed a complex controlling system and was expensive. The most promising way for
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controlling conventional emissions, especially NOx emission, under middle and low load for engines was EGR
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for its simplicity and high controllability, which has been investigated by several researchers. Amr Ibrahim et
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al.[4] found that the application of EGR on a spark ignition natural gas engine substantially reduced NOx
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emission through experimental and simulative study in 2009. Moreover, Amr Ibrahim et al.[5] also declared
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that not only NOx emission could be decreased, but also the thermal efficiency of the engine could be
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improved through EGR strategy at EGR rate of approximately 5% in 2010. Actually, EGR contains high
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specific heat capacity gases like N2, CO2 and H2O(g), these gases intrinsically act as diluents which affect the
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combustion process of engine thermally and chemically[6]. To obtain deeper understanding about EGR, some researchers focused on the independent effect of the
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main components, CO2 and N2 and H2O, of EGR. N. Ladommatos et al.[7-10] conducted a series of
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experiments on diesel engine to investigate the effects of intake charge diluents like EGR, CO2 and N2 and
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H2O on the emissions of the engine. Results showed that intake charge dilution lowered the NOx emission
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significantly, especially for diluents CO2 and H2O. Lei Zhu[11] and coworkers investigated the effect of CO2
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on the gaseous and particulate emissions of a diesel engine fueled with biodiesel and biodiesel blended with
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methanol and ethanol. He found that CO, HC and particulate emission all increased while NOx emission
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decreased evidently by CO2 intake dilution. In diesel engine, diffusion combustion dominates the combustion
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process. While, in spark ignition engine, stoichiometric air-fuel mixture is inducted into the cylinder
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homogeneously thus premixed combustion dominates the combustion process. Thus, the effect of intake
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dilution on the combustion and emission in spark ignition engine may be different from that in diesel engine.
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So far, such intake charge dilution experiments on spark ignition engine have been conducted by a few
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researchers. V. Subramanian et al.[12] conducted intake charge dilution experiments on a hydrogen fueled
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spark ignition engine with CO2, N2 and EGR being diluents, and pointed out that intake charge dilution
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lowered NOx emission. Nevertheless, the impact of intake charge dilution on the formation of HC and CO
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emission was not evaluated as hydrogen was not a carbonaceous fuel. Zhongshu Wang et al.[13] conducted
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intake charge dilution with N2 being diluents on a spark ignition natural gas engine, results indicated that N2
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dilution could substantially decrease NOx emission in spite of increasing CO and HC emission. In addition to
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N2 and CO2, Ar, which is monotonic gas exists in air with a small amount (0.93% vol.), was also used for such
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fundamental studies in engines. Hany A. Moneib[14] and coworkers investigated the effect of Ar intake
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ACCEPTED MANUSCRIPT dilution on the engine performances and found that Ar dilution could effectively reduce NOx emission and
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improve thermal efficiency at the same time. WeiFeng Li and coworkers[15] assessed the dilution and thermal
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effect of CO2 and N2 by comparing with Ar dilution and and the following conclusions were drown: 1) CO2
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had greater effects on NOx formation than N2 at the same dilution ratio, 2) Ar dilution improved thermal
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efficiency of the engine. Still, the effect of the diluents CO2, N2, and Ar on combustion and emission were not
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comprehensively compared in the above mentioned works.
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The main components of EGR are CO2 and N2, which have different effects on engine combustion and
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emission formation [6]. In one hand, both N2 and CO2 in combustion chamber would introduce higher heat
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capacity into the engine cylinder, and then affect the engine combustion and emission (thermal effect). In
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another hand, CO2 was believed to decompose and involve in a complex chemical reaction during the
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combustion process (chemical effect). The main objective of this work is to investigate the different influences
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of CO2 and N2 on engine combustion and emission, simultaneously to separate the thermal effect with
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comparison of Ar .
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2. Experimental setup and methodology
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In this research, experiments have been carried out on a four-cylinder, water cooled, turbo-charged,
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four-stroke, spark ignition natural gas engine. The displacement of this engine was 5.3L and the compression
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ratio was 11. The specification of the test engine is shown in Table 1. An eddy current dynamometer was used
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to control the engine speed and torque. The schematic diagram of this test system is shown in Fig1. Natural gas
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was supplied to the natural gas injection assembly, on which six natural gas injectors were mounted, via a
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pressure reducer from CNG bottles. The amount of natural gas fuel was controlled by ECU and recorded. The
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main component of the natural gas used in this study was 96% methane with some other impurities. The
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diluents, CO2, N2 and Ar, with purity of 99.99%, were supplied to the intake pipe of the engine from gas
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ACCEPTED MANUSCRIPT bottles via a pressure regulator as shown in Fig. 1. A mixer was installed on the inlet pipe before the
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compressor to assist the mixing between inlet air and diluent gas. The oxygen concentration in the inlet pipe
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was used as an indicator to evaluate the extent of dilution in this test. As shown by Fig. 1, the inlet mixture was
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sampled to NIDR analyzer after being filtered and dehumidified for oxygen concentration measurement.
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In this study, in-cylinder pressure of the second cylinder was measured with Kistler piezoelectric
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transducer (type 6118BFD35 Q03A41) for combustion analysis. The resolution of the transducer was 10 Pa.
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After being amplified by Kistler charge amplifier (type 5015), cylinder pressure was supplied to combustion
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analyzer (D2T Evolution 3) along with crank angle signal and recorded by computer. The crank angle signal
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was generated by a 60-teeth gear with a single missing tooth and sensed by a magneto-electric tachometric
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transducer. The cylinder pressure was recorded every 0.5 crank angle degree. CO emission was measured by
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non-dispersive infra-red analyzer (NIDR CAI 602P). Total hydrocarbon (THC) and NOx emission were
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measured by heated flame ionization detector (HFID CAI 600) and heat chemiluminescent analyzer (HCLD
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CAI 600) respectively. A self-developed procedure with Labview Software was used for emission data
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acquisition.
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Based on the first law of thermal dynamics and ideal gas assumption, a zero dimensional model, which
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neglected the leakage through the piston ring and assumed specific heat of each intake component to be
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constant, was used to make combustion analysis[16]. Net heat release rate
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temperature T(θ) were determined through the followings equations:
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789:; (=) 7?
A
= AB p(θ)
7C(?) 7?
T(θ) =
+ AB V(θ)
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(?)F(?)
k=
&I
R = −
7?
and mean in-cylinder
(a)
(b)
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= ∑
(e)
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= ∑
(f)
where p(θ) was measured cylinder pressure (Pa) and θ was crank angle (CAD), R, , and k were gas
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constant (kJ/(kg·K)), specific heat capacity at constant pressure (kJ/(kg·K)), specific heat capacity at constant
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volume (kJ/(kg·K)) and the specific heat ratio of intake mixture, respectively. was the mass percentage of
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component i in the intake mixture, and were the specific heat at constant pressure (kJ/(kg·K)) and at
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constant volume (kJ/(kg·K)) of component i in the intake charge. The end of combustion(EOC) was detected
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through the method developed by Brunt et al.[17], which considered the crank angle at which pV1.15 peaked as
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the end of combustion. Burn rate (mass fraction burnt) (θ) is caculated through equation (g). Crank angle
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for 10 percent and 90 percent mass fraction burnt, θ
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equation (i), respectively.
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!
and θ"!, are obtained by solving equation (h) and
-
($) =
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(g)
($) = 0.1
(h)
($) = 0.9
(i)
Effective thermal efficiency η is calculated through the following equation:
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()*+, %= MN (-OPQ ()*+, %= L(MN
L-
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∗4∗3W/Y!
η = Z [\, ]^__
∗`a,[\ ∗ !!!
(j)
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where , n, and , were engine torque (Nm), engine speed (rpm), mass flow rate (kg/h) and lower
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heating value (kJ/kg) of natural gas, respectively.
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The maximum torque of the engine was 645Nm and its corresponding rotating speed, 1500rpm, was
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chosen to be the tested speed in this study. The tested conditions in this study were 45%, 50%, 65% of the
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maximum load. Under a specific load condition, diluent gases were added gradually through the inlet pipe until
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the engine running was unstable. For all the tests, the spark ignition advance was fixed at 20 crank angle 8 / 23
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oil temperature were controlled to be 78~80℃ and 80~85℃, respectively. All data were recorded when the
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engine running reached its steady state. Cylinder pressure of 200 consecutive cycles were saved and averaged
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to make combustion analysis. In this study, firstly, CO2 was inducted as intake charge diluent under different
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loads to study its effect on the combustion and emission characteristics. Secondly, experiments were carried
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out with N2 and Ar being intake charge diluents under a single load and the comparison between these different
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diluents was made.
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3. Results and Discussion
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3.1 Combustion characteristics
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3.1.1 Effects of CO2 as an intake charge diluent on combustion characteristics In this study, dilution test was firstly carried out for diluent CO2 under three loads, namely 35%, 50%, 65%
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of the maximum load, to investigate the effects of intake charge dilution on the combustion and emission
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characteristics. Generally, the induction of CO2 restrains the combustion temperature and slows down the
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flame propagation speed of the air-fuel mixture. This is supported by the investigation conducted by Halter, F.
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et al.[18]. He suggested that the existence of CO2 slowed down the combustion process in two ways: firstly,
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the addition of CO2 increased the heat capacity of the intake charge mixture and lowered the adiabatic
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combustion temperature. Secondly, the dissociation process of CO2 also contributed to worsening the
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combustion process. These two effects were concluded as thermal and chemical effects by N. Ladommatos et
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al.[6] and they suggested that the dissociation of CO2 may somehow be involved in combustion reactions. So,
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as shown by Fig. 2, the peak pressure decreases with the increase of intake dilution extent ignoring its load
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condition and the peak pressure occurs further away from TDC with increased intake dilution. In addition, the
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ACCEPTED MANUSCRIPT heat release process is elongated and the peak value of heat release rate is decreased and retarded. All these
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implies that the existence of CO2 reduces the flame speed and slows down the heat release process, which is in
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accordance with results of Halter, F. et al.[18]. The possible result of prolonged and retarded heat release
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process is the decrease of degree of constant volume[19], and it could be concluded that the brake thermal
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efficiency of the engine also decreases with the increase of dilution extent. In order to maintain a constant load,
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more fuel-air mixture should be inducted under higher dilution extent. This is one of the reasons that the
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in-cylinder pressure shows a slight increasing trend with the increased dilution in Fig.2. Another reason for this
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phenomenon is that the increasing amount of diluents, along with the increasing of dilution extent, itself would
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contribute to increase the bulk volume intake charge. This phenomenon is in accordance with the experiments
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done by Zhongshu Wang and coworkers[13]. In this paper, ignition delay (∆$% ) and combustion duration
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(∆$&% ) are calculated through equation (k) and equation (l), respectively.
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∆$% = $
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− $
∆$&% = $"! − $
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!
(k) (l)
Due to the elongated ignition delay, lengthened combustion process and lowered adiabatic flame
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temperature by CO2 dilution, the peak mean in-cylinder temperature drops monotonously along with the
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increase of CO2 dilution extent as shown in Fig. 3. Moreover, the elongated ignition delay and combustion
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process also results in more energy released further away from TDC during the expansion stroke. Therefore,
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the exhaust manifold temperature ( ) increases monotonously along with the increase of intake dilution
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extent.
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3.1.2 Comparison between the effects of CO2, N2, Ar as intake charge diluents on combustion
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ACCEPTED MANUSCRIPT The effects of different intake charge diluents, CO2, N2 and Ar, on the combustion characteristics have
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been displayed in Fig. 4. Compared with the case of no dilution, the peak pressures for all these three dilution
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cases are comparatively lower. Under the same dilution extent, i.e. intake charge O2 concentration being 19.7%,
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CO2 behaves the strongest impact on combustion process followed by N2 and then Ar. The ignition delay and
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combustion duration are remarkably affected by intake dilution and increase with the increased dilution, as
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shown by Fig. 5. According to Williams’[20] theory, it is easy to conclude that the initiation of flame would be
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more difficult for deeper diluted mixtures under a fixed ignition energy as dilution restrains the adiabatic
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temperature of the flame. So, as shown by Fig. 5(a), ignition delay increases with dilution extent whatever the
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diluent is. As shown in table 2, the specific heat capacity is the highest for CO2 and lowest for Ar. Thus, under
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the same intake dilution extent, the ignition delay for Ar dilution is the shortest, for CO2 dilution is the longest
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and lies between for N2 dilution. Moreover, these differences in ignition delay become more pronounced with
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the increased dilution.
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The flame speed is reduced by decreased flame temperature when dilution gases are added. As shown in
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Fig. 5 (b), deeper dilution results in lower flame speed and longer combustion duration. This is in good
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agreement with C. Prathap’s[21] research that dilution gas lowers the flame temperature and flame velocity
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evidently, and the flame speed decreases along with the increase of dilution extent. Among these three dilution
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cases, argon dilution yields the highest flame temperature owing to its lowest specific heat capacity thus its
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combustion duration is always the shortest as shown in Fig. 5 (b). This phenomenon becomes more remarkable
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under higher dilution extent.
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The peak mean in-cylinder temperature variation along with intake oxygen concentration is shown in Fig.
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6 (a). It can be seen that the peak mean in-cylinder temperature drops along with the increase of dilution extent
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for all these three diluents and that it is the highest for Ar dilution and lowest for CO2 dilution. The variations 11 / 23
ACCEPTED MANUSCRIPT of the exhaust manifold temperature along with intake oxygen concentration for these three diluents show
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different trends as shown in Fig. 6 (b). Exhaust manifold temperature increases for CO2 dilution and decreases
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for Ar dilution with the increasing dilution extent. However, it exhibits a down-up trend for N2 dilution. In
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comparison, exhaust manifold temperature is always the highest for CO2 dilution case followed by N2 dilution
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and then Ar dilution, which is contrary to the situation for peak mean in-cylinder temperature. Lower exhaust
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manifold temperature indicates less heat loss through exhaust and and thus thermal efficiency may tend to be
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higher. This is verified by Fig. 7. The thermal efficiency increases slightly when the intake oxygen
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concentration is above 19.5 and then decreases slowly with the increase of Ar dilution in spite of a decrease in
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peak mean in-cylinder temperature. While, for both CO2 and N2 dilution, the thermal efficiency drops
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remarkably along with the increase of dilution extent.
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3.2.1 Effects of CO2 as an intake charge diluent on emission characteristics
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The variation of CO emission along with the intake charge oxygen content under different loads is shown
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in Fig. 8. It can be clearly seen that CO emission firstly decreases to some extent and increases along with the
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increase of dilution extent irrespective of the load condition.
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In spark ignition engine, it is believed that CO concentration is close to equilibrium in the immediate post
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flame zone at the condition peak cycle temperature (about 2800K) and pressure (about 15 to 40bar)[22], which
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means that higher temperature leads to higher concentration of CO because of the existence of chemical
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equilibrium between CO and CO2 through an endothermic equation (m)[23]. However, CO deviates from its
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equilibrium when the burnt gases cools down in the expansion stroke and undergoes kinetically controlled
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oxidization process[22]. 12 / 23
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(m)
At the first, the immediate post flame zone temperature is suppressed due to the increased heat capacity of
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the intake charge when slight amount of CO2 is inducted. Thus, CO concentration in the burnt gas is reduced in
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the post flame zone. Besides, the increased temperature during the expansion stroke, which could be
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demonstrated by the exhaust manifold temperature variation in Fig. 3 (b), favors the oxidation process of CO.
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The above two factors bring about a decreasing trend for CO emission when slight dilution is taken as shown
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in Fig. 8 (a). However, when dilution extent further increases, the immediate post flame zone temperature
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drops remarkably so that CO concentration no longer reaches its equilibrium and stays very high level.
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Therefore, CO emission increases along with the increased CO2 dilution.
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The main HC formation mechanisms are suggested as the followings: (1) flame quenching at the
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combustion chamber wall, (2) crevice volume originated HC emission, (3) oil layer absorption of fuel, (4)
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incomplete combustion[22], among which quenching and crevice effect are considered to be the key factors in
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this study. With load increases, the mean in-cylinder temperature during the combustion process is enhanced
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and the cylinder wall temperature is improved thus lead to a shorter quenching distance[24]. In addition, as
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indicated by Fig. 3, the boosted exhaust temperature for higher loads favors the post oxidization process of
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unburnt HC component. So, HC emission is lower for higher load condition as revealed by Fig. 8 (b). However,
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HC emission increases monotonously along with the increase of CO2 dilution extent. This should be ascribed
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to the following two reasons: 1) the inducted CO2 suppresses the combustion temperature, causing lower
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laminar flame speed as well as larger quenching distance[24], 2) the elongated combustion process renders
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fuel-air mixture staying in the crevice for longer time and at last escapes the primary combustion process.
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These two key factors jointly induce the increasing trend of HC emission with the increased dilution.
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The NOx emission of the engine along with varying dilution extent under high, middle and low load is 13 / 23
ACCEPTED MANUSCRIPT shown in Fig. 8 (c). The NOx emission shows a decreasing trend with the increased dilution extent
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monotonously regardless of the load conditions. Ordinarily, the formation of NOx in the combustion of air-fuel
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mixture entails the following requests: high temperature, high O2 concentration and long time duration. In this
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study, the equivalence ratio and the engine speed is fixed at 0.73 and 1500rpm, respectively. The dominant
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factor that affects the formation of NOx is the maximum combustion temperature. This is verified by the
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approximate linear relationship between ln(NOx) value and the peak mean in-cylinder temperature (Tmax)
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indicated by Fig. 8 (c). As previously discussed, diluent CO2 suppresses combustion temperature thus restrains
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the formation of NOx.
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Throughout Fig. 8, the effect of CO2 dilution on HC emission is not distinct when intake oxygen content
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is above 20.3%, while NOx and CO emission drop evidently along with the increased of dilution. At middle
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load, when intake oxygen content changed from 20.93% (no dilution) to 20.3%, both CO and NOx emissions
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are lowered by 28.2% and 81.9%, while HC emission increases slightly. In conclusion, with slight intake
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dilution (intake O2 concentration changed from 20.93 to 20.3), NOx emission could be decreased significantly
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at a little sacrifice of HC emission regardless of the loads. At the same time, CO emission decreased evidently.
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3.2.2 Comparison of the effects between CO2, N2, Ar as intake charge diluents on emission
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characteristics
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The effects of CO2, N2 and Ar on emission characteristics are shown in Fig. 9. The effects of all three
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diluents on CO emission characteristic are very similar as indicated by Fig. 9 (a). CO emission exhibits a
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downward-upward trend with varying dilution. However, the point that minimum CO emission is achieved for
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CO2 dilution case occurs under the lightest dilution extent followed by N2 and then Ar dilution case. Before
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these points, CO2 behaves the strongest effect on reducing CO emission. When intake oxygen concentration is 14 / 23
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diluted to be 20.3%, CO concentration was lowered by 25.8%, 13.5%, 7.8% for CO2, N2 and Ar dilution,
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respectively. However, the minimum CO emission value could be reached by Ar dilution is the lowest followed
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by N2 dilution and then CO2 dilution. There seems to be no very remarkable differences between the effects of these three diluents on HC
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emission before the points that minimum CO emission values are achieved and HC emission increases slowly
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along with the increased dilution. When too more diluent gas is inducted, the combustion process would be
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influenced (flame speed being slowed, flame propagation being seriously interfered), which is proved by the
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peak mean in-cylinder temperature from Fig. 9 (c), thus brought about a rapid increase in HC emission as
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indicated in Fig. 9 (b).
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The NOx emission decreases along with the increase of dilution extent regardless of the diluents. Among
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these three diluents, CO2 is the most effective for reducing NOx emission while Ar is the least effective one.
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When oxygen concentration was diluted to be 20.3%, NOx emission was reduced by 80.5%, 51.6% and 33.2%
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for CO2, N2 and Ar dilution, respectively as shown in Fig. 9 (c). It was considered that both thermal and
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chemical interaction should be responsible for the NOx reduction, among which thermal effect was considered
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to be the primary factor[25]. Both N2 and Ar were inert gases thus wouldn’t involve chemical effect[6]. The
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heat capacity is higher for N2 as shown in Table 2. Therefore, the results of thermal impact on NOx emission
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could be described by comparing Ar dilution and N2 dilution as shown in Fig. 9 (c). It is obvious that thermal
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effect is the dominant factor on lowering NOx emission. As has been discussed in section 3.2.1, NOx emission
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is highly dependent on combustion temperature. So, owing to the comparatively higher specific heat capacity,
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CO2 shows more effective impact on lowing the combustion temperature and this is demonstrated by the peak
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mean in-cylinder temperature along with dilution extent shown in Fig. 9. Moreover, it was also suggested that
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hydrocarbon radical reacts with NOx and lead to the formation of hydrogen cyanide, which ultimately lead to
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the formation of N2, thus help to reduce NOx emission[8]. Under high dilution extent, HC emission is found to
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be high, thus the possible reaction between HC and NOx in the post-flame and exhaust would help to restrain
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NOx in the exhaust. So, ultimately, extreme low NOx emission is obtained. Throughout the comparison between these three diluents in terms of the combustion and emission
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characteristics, it could be found that both CO2 and N2 could lower NOx emission effectively, while, thermal
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efficiency decreases noticeably. However, Ar dilution almost does not worsen thermal efficiency while lowers
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NOx emission. Actually, for Ar dilution, thermal efficiency increases at first and then decreases along with the
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increased dilution as shown in Fig. 7. When NOx is lowered to the same level (100ppm, for example, shown in
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Fig. 9, points A, B and C), it can be clearly found that the thermal efficiency is the highest for Ar dilution
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followed by CO2 and then N2 as shown in Fig. 7. Besides, CO emission is the highest for CO2 dilution and
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lowest for Ar dilution as indicated by Fig. 9 (a).
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4. Conclusions
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In this paper, the effects of intake charge diluents, CO2, N2 and Ar, on the combustion and emission
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characteristics of a spark ignition natural gas engine have been investigated and the comparison between these
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three diluents has been carried out. It was found that intake charge dilution had an evident effect on the
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combustion process and the emission of the spark ignition natural gas engine. Under a fixed load condition,
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with the increase of dilution extent, the peak in-cylinder pressure and the maximum value of heat release rate
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decreases and their corresponding crank angle shifts further away from the crank angle for spark timing.
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Moreover, the ignition delay and combustion duration both are prolonged by intake charge dilution. However,
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among the three diluents, CO2 shows its strongest effect on the combustion processes followed by N2 and then
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Ar.
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the diluents. However, CO emission exhibits a down-up trend. Reducing NOx and CO emission simultaneously
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could be achieved when appropriate dilution extent is chosen at a little sacrifice of HC emission for all these
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three diluents. In comparison, CO2 is the most effective for reducing NOx and CO emission followed by N2
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and then Ar. However, both CO2 and N2 dilution lower thermal efficiency while Ar dilution improves thermal
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efficiency. When NOx is lowered to the same level, the thermal efficiency is the highest and CO emission is the
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lowest for Ar dilution.
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With the comparison between N2 and Ar, the thermal effect on combustion and NOx emission is separated
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in Fig. 9 (c). It could be found that thermal effect helps to lowering NOx emission remarkably. Similar analysis
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on combustion is given in Fig. 4 and results show that thermal effect lowers peak in-cylinder pressure as well
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as peak heat release rate.
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Acknowledgements
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The author would like to thank National Science Foundation of China (Project No. 51306117; 51436005),
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Ministry of Science and Technology (MOST) of China (Project No.2012BAD47B04) and Foundation of
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Shanghai Jiao Tong University to support this research.
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References
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[5] A. Ibrahim, S. Bari, An experimental investigation on the use of EGR in a supercharged natural gas SI engine, Fuel, 89 (2010) 1721-1730.
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minimising the impact on particulate pollutants, Applied Thermal Engineering, 18 (1998) 963-980. [7] N. Ladommatos, S. Abdelhalim, H. Zhao, Z. Hu, The dilution, chemical, and thermal effects of exhaust gas recirculation on diesel engine emissions-part 1: Effect of reducing inlet charge oxygen, in, SAE Technical Paper, 1996.
[8] N. Ladommatos, S.M. Abdelhalim, H. Zhao, Z. Hu, 97/02332 The dilution, chemical, and thermal effects of exhaust gas recirculation on diesel engine emissions. Part 2: Effects of carbon dioxide, Fuel and Energy Abstracts, 38 (1997) 186.
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[9] N. Ladommatos, S.M. Abdelhalim, H. Zhao, Z. Hu, The Dilution, Chemical, and Thermal Effects of Exhaust Gas Recirculation on Disesel Engine Emissions-Part 4: Effects of Carbon Dioxide and Water Vapour, in, SAE Technical Paper, 1997.
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[11] L. Zhu, C. Cheung, W. Zhang, Z. Huang, Effect of charge dilution on gaseous and particulate emissions from a diesel engine fueled with biodiesel and biodiesel blended with methanol and ethanol, Applied Thermal Engineering, 31 (2011) 2271-2278.
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[12] V. Subramanian, J.M. Mallikarjuna, A. Ramesh, Intake charge dilution effects on control of nitric oxide emission in a hydrogen fueled SI engine, International Journal of Hydrogen Energy, 32 (2007) 2043-2056. [13] Z. Wang, H. Zuo, Z. Liu, W. Li, H. Dou, Impact of N2 dilution on combustion and emissions in a spark ignition CNG engine, Energy Conversion and Management, 85 (2014) 354-360. [14] H.A. Moneib, M. Abdelaal, M.Y.E. Selim, O.A. Abdallah, NOx emission control in SI engine by adding argon inert gas to intake mixture, Energy Conversion and Management, 50 (2009) 2699-2708. [15] W. Li, Z. Liu, Z. Wang, Y. Xu, Experimental investigation of the thermal and diluent effects of EGR components on combustion and NOx emissions of a turbocharged natural gas SI engine, Energy Conversion and Management, 88 (2014) 1041-1050. [16] R. Krieger, G.L. Borman, Computation of apparent heat release for internal combustion engines, in: MECHANICAL ENGINEERING, Vol. 89, ASME-AMER SOC MECHANICAL ENG 345 E 47TH ST, NEW YORK, NY 10017, 1967, pp. 59-&. [17] M.F. Brunt, A.L. Emtage, Evaluation of burn rate routines and analysis errors, in, SAE Technical Paper, 1997. 18 / 23
ACCEPTED MANUSCRIPT [18] F. Halter, F. Foucher, L. Landry, C. Mounaïm-Rousselle, Effect of Dilution by Nitrogen and/or Carbon Dioxide on Methane and Iso-Octane Air Flames, Combustion Science and Technology, 181 (2009) 813-827. [19] T. Shudo, Improving thermal efficiency by reducing cooling losses in hydrogen combustion engines, International Journal of Hydrogen Energy, 32 (2007) 4285-4293. [20] G. Williams, Combustion theory, (1985). [21] C. Prathap, A. Ray, M.R. Ravi, Investigation of nitrogen dilution effects on the laminar burning velocity and flame stability of syngas fuel at atmospheric condition, Combustion and Flame, 155 (2008) 145-160. [23] S.R. Turns, An introduction to combustion, McGraw-hill New York, 1996. [24] S.R. Turns, An introduction to combustion, McGraw-hill New York, 1996.
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[22] J.B. Heywood, Internal combustion engine fundamentals, Mcgraw-hill New York, 1988.
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Table Captions
445 Table 1. Engine specifications
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Table 2. The specific heat capacity at constant pressure of the diluents at standard condition
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4
Number of strokes
4
Displacement/L
5.3
Intake valve opening/CAD BTDC
22.5
Bore/mm
114
Intake valve closing/ CAD ABDC
34.5
Connecting rod length/mm
130
Exhaust valve opening/ CAD BBDC
67.5
Compression ratio
11
Exhaust valve closing/ CAD ATDC
25.5
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Table 2. The specific heat capacity at constant pressure of the diluents at standard condition Diluents
CO2
N2
Ar
Cp/kJ/(kmol·K)
37.198
29.071
20.785
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Figure Captions
459 Fig. 1. The schematic layout of the experimental setup
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Fig. 2. Cylinder pressure and net heat release rate along with crank angle under 35, 50, 65% load for CO2
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dilution
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Fig. 3. The peak mean in-cylinder temperature and exhaust manifold temperature variation along with intake
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O2 concentration under 35%, 50%, 65% load for CO2 dilution
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Fig. 4. Cylinder pressure and neat heat release rate along with crank angle under 50% load for CO2, N2 and Ar
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dilution when intake oxygen concentration is 19.7%
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Fig. 5. The ignition delay and combustion duration variation along with intake O2 concentration under 50%
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load for CO2, N2 and Ar dilution
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Fig. 6. The peak mean in-cylinder temperature and exhaust manifold temperature variation along with intake
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O2 concentration for CO2, N2 and Ar dilution under 50% load
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Fig. 7. Effective thermal efficiency variation along with intake oxygen concentration for CO2, N2 and Ar
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dilution under 50% load (points A, B and C correspond to [52 ] = 100ppm)
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Fig. 8. CO, HC and NOx emission variation along with intake O2 concentration for CO2 dilution under
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different loads
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Fig. 9. CO, HC and NOx emission variation along with intake O2 concentration for CO2, N2 and Ar dilution
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under 50% load (points A, B and C correspond to [52 ] = 100ppm, points A, D and E correspond to
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[23 ]4 = 20.3%)
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1, CO2 is the most effective on reducing NOx and CO emission followed by N2 and then Ar. 2, NOx and CO emission could be simultaneously reduced by intake charge dilution regardless of the diluents when appropriate dilution extent is chosen. 3, Both CO2 and N2 dilution worsen while Ar dilution improves thermal efficiency. 4, Thermal effect is a dominant factor for reducing NOx emission.