The occurrence of a maximum value of the rate constant of oxidation of a metal or a metal oxide as a function of temperature

The occurrence of a maximum value of the rate constant of oxidation of a metal or a metal oxide as a function of temperature

Scripta METALLURGICA Vol. 7, pp. 573-578, 1973 Printed in the United States Pergamon Press, Inc. THE OCCURRENCEOF A MAXIMUM~ALUE OF THE RATE CONSTA...

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Scripta METALLURGICA

Vol. 7, pp. 573-578, 1973 Printed in the United States

Pergamon Press, Inc.

THE OCCURRENCEOF A MAXIMUM~ALUE OF THE RATE CONSTANTOF OXIDATION OF A METAL OR A METAL OXIDE AS A FUNCTION OF TEMPERATURE G. Simkovich and S. Kertoatmodjo Metallurgy Section, Department of Material Sciences The Pennsylvania State U n i v e r s i t y , U n i v e r s i t y Park, Pennsylvania

16802

(Received March 30, 1973) In 1933 ( I ) Wagner derived the general r e l a t i o n s h i p e x i s t i n g between the e l e c t r i c a l properties of binary i o n i c type crystals and t h e i r rate of growth under an o x i d i z i n g potential At a l a t e r time, 1951 (2) Wagner obtained the same growth r e l a t i o n s h i p s in terms of the s e l f d i f f u s i o n c o e f f i c i e n t s of the i o n i c species in the growing compound when the e l e c t r i c a l transport number of electrons in the compound is almost one; that i s , in an e l e c t r o n i c conductor. One form of the equations derived by Wagner (2) f o r a d i f f u s i c n c o n t r o l l e d process i s :

E Ja r = z2 C2

(T2 D1 + D2 ) dlna 2

]

[I] t3=l

where k r is the r a t i o n a l rate constant, z i is the absolute charge, a i is the thermodynamic activity,

Di

is the s e l f - d i f f u s i o n c o e f f i c i e n t , the superscript single prime indicates an

e q u i l i b r i u m value at the metal-compound i n t e r f a c e while the superscript double prime indicates a value at the compound-gas i n t e r f a c e , and c i is the concentration in terms of g-atoms cm-3. Cations, anions, and electrons are indicated by subscripts I , 2, and 3 respectively. In most c r y s t a l s , one of the ions usually has a much larger d i f f u s i o n c o e f f i c i e n t than the other ion.

Let us assume that D1 >> D2

Hence, eq. [ I ] may be reduced to: k r = z I c2

ja;

D1

[2]

dlna 2

Let us consider that the compound formed is an oxide. the i n t e g r a t i o n l i m i t s to oxygen pressures.

kr

Hence, i t is convenient to change

Performing t h i s , one obtains

P'02

-

[3]

ZlC2 f 2 JP'

O2 573

* D1 dlnP 0

2

[4]

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RATE CONSTANT OF OXIDATION AS A FUNCTION OF TEMPERATURE

Vol.

7, No. 6

Let i t be assumed further that diffusion of the cation in MeO is primarily via a vacancy and that the s e l f - d i f f u s i o n c o e f f i c i e n t , D1 , of the cations at unit oxygen pressure has been measured as a function of temperature.

The resulting diffusion c o e f f i c i e n t is usually expressed

as :

1 : D1 exp ( ~ )

1 atm

[5]

where the symbols have t h e i r usual meaning. The s e l f - d i f f u s i o n

coefficient,

a function of oxygen pressure.

in addition to being a function of temperature, is also

This variation is given as: o

D1 = P02 I/n D1 exp ( ~-&E )

[6]

where n is a positive number related to the point defect structure of MeO. Insertion of D1

into eq. [4] gives upon integration

kr =

[nzl~]



[e

-&E ] IFP"02 / I/n n ]- P ~02 ' xp (R--T) • l

[7]

I t may be noted from consideration of eq. [7] that a plot of In k r vs. I/T is linear i f AE is constant, but also only i f PG2I/n << P"021/n" In this case, the slope and intercept at infinite

temperature on the In k r axis are found to be: Slope = - (~-~)

[8]

and ° Intercept = In

_

I/n 2

[9]

Inspection of eq. [7] with respect to temperature variations reveals the following. Ist term in brackets on the right-hand side of eq. [7] is a constant, while the 2nd term

The

increases exponentially with an increase in temperature. The t h i r d term in brackets is the difference between the oxidizing potential and the equilibrium potential, with each potential raised to the I/n power, and i f oxidation is carried out at a constant oxygen potential then, since the equilibrium potential generally increases exponentially with temperature, this term w i l l decrease with an increase in temperature. Thus, an increase in temperature of oxidation at a constant oxidizing potential w i l l i n i t i a l l y result in an increase in the rate of oxidation, attain a maximum rate at a p a r t i c u l a r temperature, Tmax, a f t e r which a further increase in temperature w i l l

result in lower rates.

To obtain Tmax, P'02 must be expressed as a function of temperature. consideration is given as: Me + I/2 02 = MeO

The reaction under

[10]

Vol.

7, No.

6

RATE CONSTANT OF O X I D A T I O N AS A FUNCTION OF T E M P E R A T U R E

575

and the Gibbs Standard Free Energy of Formation of MeO may be w r i t t e n as: AG° = -RT In ( aMeO/aMe.P02 I/2 ) o

= RT In P02 I/2 = AH° - TAS°

[II]

o

where AH and AS are the standard enthalpy and entropy of formation. in eq. [ I I ] gives:

p, I/n = exp (2AG°I '-n-RT-' = exp (AN° ~ 02

Solving f o r P' I/n 02

AS°.) 2-) R (n

[12]

Inserting this value into eq. [7] gives: kr =

=

o}[ ,it. nzlc2Dl 2

"

-AE exp ( - ~ -

"

-AE exp (--RT

.

,2~G°,l

p,, I/n j 02 - e x p , n---~,r,I .J

p,, I/n _ exp ( ~ L 02

R -) (n2-)

[13]

In order to determine the temperature at which k is maximized, eq. [13] is d i f f e r e n t i a t e d r o o with respect to temperature and set equal to zero in the usual manner assuming that P" , AE , AH o AS are constants. Upon dropping the constant m u l t i p l i e r , one obtains: 02

I

A RT-2-) E

P"02I/n

fro

o

7

exp (--RT -AE + L(RT ~ - ) (2) - (AE RT2] . xp ( AH - R T - TAS ) ( 2 n - ) - (-RT-) AE [14] =0

Solving for Tmax in eq. [14] gives: o

Tmax

AH

:

n.AE-P

o _

AS + (9_~)in

I/n

[15]

_2 [11_AE_ _- ;_2AH

which permits calculation of the temperature at which a maximum rate of oxidation occurs under a given o x i d i z i n g p o t e n t i a l . o

I f desired Tmax may be put in terms of AGmax, the Gibbs Standard Free Energy of Formation of MeO at Tmax, which r e s u l t s in the r e l a t i o n s h i p : o

Tmax

=

AG

max n.AE.P" I/n

[16]

• AE - 2AH Use of eq. [ I I ] in eq. [16] permits one to obtain the r a t i o of the o x i d i z i n g p o t e n t i a l to that of the e q u i l i b r i u m p o t e n t i a l e x i s t i n g between Me-MeO at Tmax. This r e l a t i o n s h i p is

576

RATE CONSTANT OF OXIDATION AS A FUNCTION OF TEMPERATURE

P" 02

:

P6

Vol. 7, No. 6

(nAEn~E2AHo in

[17]

2(eq-max) For an n-type conductor where cation diffusion occurs via i n t e r s t i t i a l s ,

k r may be

expressed as o

kr :

exp ( T )

L 02

02

]

where AE is now the activation energy for diffusion of Me ions in Me0 when Me0 is in equilibrium with the metal phase Me and n is, as previously, a positive integer which again reflects the point defect structure of the n-type semiconductor being formed. U t i l i z i n g eq. [ I I ] formation

'

one may obtain P' - I / n in terms of the Gibbs Standard Free Energy of 02 o

p, - I / n : e x p ( ~ ) ( ~ 1 O2

[19]

Inserting B' -I/n from eq. [19] into eq. [18], one obtains O2 o k

: [.nzl~ 2DI ] "

~xp(Z-~#-)] • ~ x p ( ~ ) ( ~ ) -

P" " I / n l 02 ]

r Further u t i l i z i n g

[20]

the standard enthalpy and entropy of formation of Me0, one obtains: o

o

kr =



exp(~)

• xp

o

- ~)

-

02

]

[21]

Consideration of eqs. [ 1 4 and [21] reveals that a In k r vs. I/T w i l l e x h i b i t a linear behavior only when AE is a constant and when P" >> P' similar to the conditions for a p-type 02 02 conductor. However, the values of the slope and intercept in the case of an n-type conductor are found to be: 2 (AE + AN°) slope = - (~-~) o

Intercept = I n ( ~ ) + o

[22] o

2AS nR

[23]

o

Assuming again that P# , AE, AS , and AH are constants as a function of temperature u2 of eq. [21] with respect to temperature, equating the d i f f e r e n t i a l to zero

differentiation

and solving for Tmax, one obtains o

Tmax

:

AH

° nAE l AS - (9_~) I n [ P" i/n(nA E + 2AHo) ] O2

[24]

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7, No.

6

RATE CONSTANT OF O X I D A T I O N AS A FUNCTION OF T E M P E R A T U R E

577

In terms of AGmax, eq. [24] becomes: o

-AG = max [ nAE o] Tmax (~-~) In P" I/n(nAE + 2AH O2

[25]

Uti|izing eq. [ I I ] in eq. [25] and solving for the ratio of oxidizing potential to the equilibrium potential existing between Me-Me0, one obtains: p. 02

p~ 2(eq-max)

=~

nAE

o nAE + 2AH

)n

[26]

Discussion The equations derived permit one to calculate the temperature at which a maximum parabolic oxidation rate occurs whenever oxidation is carried out at a fixed oxidation potential.

In

addition, the equations i d e n t i ~ the slopes and intercepts obtained from a In k versus I/T r plot and l i s t s the conditicns which j u s t i ~ a linear relationship in this plot. Depending upon the type of compound being formed, i . e . whether cation vacancy diffusion (p-type MeO) or cation i n t e r s t i t i a l motion (n-type MeO) predominates, one obtains somewhat different relations for Tmax, PG2/P~2(eq.max), and the slopes and intercepts of In kr versus I/T plots. From a practical point of view, the equations relating the parabolic oxidation kinetics to a temperature at which the rate is maximized are of consiaerable interest.

For example, a

metal which might be considered unsuitable for a high temperature application because i t s rate of oxidation is too high even though other properties of the metal might be appropriate for the application, may become usable i f the oxidizing potential in the gas phase is lowered s u f f i ciently to become comparable to P02' or at least to lower the oxygen potential to such an extent that Tmax lies below the temperature of application. The l i t e r a t u r e provides at least one example of a temperature at which parabolic oxidation is a maximum (3,4).

In particular, the reaction in a i r of 3 CoO + I/2 02 = Co304

[27]

attains a maximum rate at approximately 800°C. At both higher and lower temperatures the rates were less than that at ~O°C.

Unfortunately, the activation energy of diffusion and the point

defect structure of Co304 are unknown at the present time so that the derived relationships presently cannot be u t i l i z e d or confirmed for this reaction. Studies (5,6) concerned with the reaction Cu20 + I/2 02 = 2CuD

[28]

578

RATE CONSTANT OF OXIDATION AS A FUNCTION OF TEMPERATURE

Vol.

also imply that Tmax may have been approached at two d i f f e r e n t oxygen potentials.

7, No. 6

In the study

by Hauffe and Kofstad (5) under one atmosphere of oxygen a plot of In k3 vs. I / T , where k3 was taken as the cubic oxidation rate constant, the authors obtained a'so-called " a c t i v a t i o n energy" of 2 kcal/mole at temperatures above 750°C indicating an approach to Tmax, while Meijering's studies (6) which were conducted in a i r gave a Tmax at about 900°C and, hence, a negative "activation energy" above this 900°C. This Tmax was at a lower temperature than Hauffe's studies (5) in q u a l i t a t i v e accord with the derived equations. Although these studies indicated cubic behaviour for the growth of CuO which Hauffe attempted to explain in terms of a space charge e f f e c t and Meijering attempted to explain in terms of an ageing e f f e c t , the growth was s u f f i c i e n t l y close to parabolic behaviour that the analysis given here may be applicable to future studies on this system especially i f the Cu20 samples u t i l i z e d are more c a r e f u l l y prepared so that pores in the Cu20 are eliminated.

In such

a case, where parabolic kinetics are obtained, the slopes of a In kr vs. I/T plot in the vicinity^~ of Tmax are more complex functions than those presented here and do not represent (9_~) only.

Such slopes may be obtained by manipulation of e i t h e r eq. [13] or eq.

[20]

depending upon the ionic point defect structure of CuO which is unknown at the present time. Acknowledgements Sincere thanks are extended to Professors W. R. B i t l e r and Go W. Healy for helpful discussions and especially to Professor L. S. Darken whose comment, during a luncheon discussion concerning the Co304 l i t e r a t u r e , of the "C" curve nature of oxidation kinetics was the key to our analysis. References I.

C. Wagner, Z. Physik. Chemie, BE], 25 (1933).

2. 3.

c. Wagner, in "Atom Movements", ASM, Cleveland, Ohio, U.S.A., 153 (1951). C. R. Johns and W. M. Baldwin, J r . , Metal Trans., 185, 720 (1949).

4.

M. G. Vallee and M. J. Paidassi, Corr et a n t i - c o r r . , I0, 132 (1962).

5.

K. Hauffe and P. Kofstad, Z. f u r Elektrochem., 59, 399 (1955).

6.

J. L. Meijering and N. L. Verheijk~, Acta Metal, 2, 331 (1959).