The structure and heat treatment of some thorium-zirconium alloys

The structure and heat treatment of some thorium-zirconium alloys

JOURNAL THE OF NUCLEAR STRUCTURE MATERIALS 4, No, 3 (1961) 995-310, NORTH-HOLLAND AND HEAT TREATMENT OF SOME PUBLISRINC4 CO., AMSTERDAM THO...

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JOURNAL

THE

OF NUCLEAR

STRUCTURE

MATERIALS

4, No, 3 (1961) 995-310, NORTH-HOLLAND

AND HEAT

TREATMENT

OF

SOME

PUBLISRINC4 CO., AMSTERDAM

THORIUM-ZIRCONIUM

ALLOYS

R. H. JOHNSON t and R. W. K. HONEYCOMBE

Depart?raent of MetaZlurgy, University of Shefild,

UK

Received 7 March 1961

The solid solutionhardeningof or-thoriumby zirconium has been demonstrated, but the increase in hardness during the ageing of the supersaturated 01 solid solution is very slight. Microscopic observations indicate that discontinuous precipitation usually occurred. The most promising alloys investigated are those of compositionscorrespondingto the thorium-rich end of the B solid solution, which exists above 1000’ C, after subjection to heat treatment. The p solid solution transformed on quenching; tempering the quenched alloys produced a more stable structure with very usefulmechanicalproperties.A study of the isothermal transformation of the p solid solution was also carried out and a time-temperature-transformationrelationship obtained for a 39 at y0 zirconium alloy. The transformation product is mainly lamellar and is shown to hold promise of high tensile strength.

trempe;

le revenu

une structure ques

t&s

des

utiles.

Une

et une relation 66 obtenue

1.

Introduction

produisait

de

la

mecani-

transformation

solide ,!I a et6 aussi entreprise

pour un alliage

de transformation est montre

trempes

temps-temperature-transformation

a

it 39 At ye Zr. Le produit

est principalement

lamellaire

qu’on peut en esperer une resistance

et il Blevee

It la traction. Die

Hartung

Losung

von

wird

wiihrend

des

a-Losungen

a-Thorium

durch

demonstriert. Alterns

ist

Der

von

jedoch

Untersuchungen

sehr

zeigen

Zirkon

Anstieg

in fester der

Harte festen

iibersattigten, gering.

Mikroskopische

das Vorhandensein

von

Dis-

kontinuitliten. Die meistversprechenden sucht wurden,

haben

Wiirmebehandlung

Le durcissement du Thorium a par mise en solution solide du Zirconium a Bte demontre mais l’accroissement de durete durant le vieillissementde la solution, solide sursatur& est trh faible. L’examen micrographique indique qu’il y a en general precipitation discontinue. Lea alliages Studies les plus prometteurs sont ceux de composition correspondant a l’extremite riche en thorium de la solution solide p qui existe au-dessus de 1000” C aprb que I’alliage a et6 soumis & un traitement thermique. La solution solide B se transformait par

etude

de la solution

isotherme

alliages

plus stable avec des proprietes

festen

Legierungen,

zum

welche

Ende

bei iiber

der

1000’ C

Die feste ,%Losung wird umgewandelt

Abschrecken. Legierung

Das

erzeugt

brauchbaren suchung

die nach

thoriumreichen

/?-LBsung tendieren,

existiert.

welche unter-

Zusammensetzungen,

der

Temper-n eine

stabilere

Struktur

Eigenschaften.

isothermen

Transformation

fiir eine Legierung

durch

abgeschreckten

machanischen

,5-Losung wurde durchgefiihrt

mit

sehr

Eine Unterder

festen

und ein ZTU-Schaubild

von 39 At. y0 Zirkon erhalten.

Umwandlungsprodukt verspricht

der

ist hauptsachlich

lamellar

hohen Spannungsanforderungen

Des und

gewachsen

zu sein.

Hume-Rothery “size-factor” rule and the electrochemical effect. Thorium has a relatively high atomic diameter (3.59 A) and is electropositive in character. Therefore, the elements capable of appreciable substitutional solid solubility are limited to zirconium and hafnium in Group IVA of the periodic table, the rare earths, indium, thallium and /? scandium, yttrium,

Because of its nuclear properties, interest in thorium hrts been stimulated in recent years. However, pure thorium has poor mechanical properties and the need for increased strength calls for the investigation of promising alloy systems. The basic factors governing the alloying behaviour of thorium are the application of the

t Now at the Berkeley Nuclear Laboratories of the Central Glos. U.K. 295

Electricity

Generating

Board,

Berkeley,

296

R.

E.

JOIXNSON

ANI)

3%. W.

?X, RONEYCOMBE

uranium. The elements which txm enter inter- 9.9 at y. at 920” C, rea~~g a maximum at stitial solution m hydrogen, carbon, nitrogen 10.2 at y0 over the t ratwe range QPOand oxygen. However, most of the e~ernen~ 1000’ C. Carlson 6) first postulated the extensive form corn~~~~ with very little or no solubility. solubility in bee @ thorium at high tem~ratu~, The need for low neutron absorption, how- where the lattice parame~r decreases from ever, imposes a further and s~g~~c~nt r~tri~tiou 4.11 b for unalloyed thorium 10) to 3.85 A at in the choice of suitable alloyjng elements, for 1000° C for 50 at y0 zirconium 7). The most only those with relatively low neutron capture recent constitutional work on thorium-zirconium cross-section can be seriously considered for alloys up to 16 at % **a)and from 15 to 100 y0 nuclear applications. For example, on this basis, zirconium 11) has been combined to present the possible alloying additions to thorium are: diagram jn fig. 1. The general form is similar to 0, Cl, Be, Bi, Mg, Si, Zr, Pb, Al, ‘cr. Recent that proposed by Gibson, Loomis and Carlson 7). studies on some of these systems have been made, e.g. Th-0, -IN, -C I), Th-S 2); Th-Al a); 2. Ex~~mentai ~~~0~s Th-U 4~5). 2.1. RAW ~AT~~~sA~~A~~Y PBEPARATION Apart from the th~~~rn~ura~urn system, the Thorium, being an extremely reactive metal, substitutional solid solutions have received very was melted and alloyed with iodide zirconium little at~ntio~. Z~co~ium, satisfactory from the neutron capture asped, exhibits appreciable in an arc furnace. The basic raw material consisted of eleotrosolubility in both allotropic forms of thorium and therefore presents two possible avenues of Iytically prepared thorium dendrites which, heat-treatment. The limited region of solubility after consolidation to small ingots (30-40 g) by of zirconium in a thorium, shown in the early argon are melting, gave metal having a total diagrams 6~7)has been studied recently in greater thorium content of 99.8 wt % and ~ontai~ng detail by Johnson and eombe *) and by EiO-170ppm carbon, 2000 ppm oxygen with Evans and Raynor 9). They show that the total metallic impurities less than 706 ppmsolubility changes from 5.6 at 0/Oat 650’ C to A small quantity of iodide thorium was also

THE STRUCTURE AWD HRAT TREATMENT OF’ SOBIE THOR~UM*~IR~O~IU~ ALLOYS

297

All ingots after arc-melting were reduced by cold work to ensure sufficient, suitably-sized specimens for heat-treatment and to assist in obtaining homogeneous material. Rolling was performed in small hand-operated rolls and swaging was used initially to reduce the larger ingots.

long by 0.48 cm diam.) were homogenised at 1100” C in a vertical tube furnace through which a slow stream of dried, high purity argon was passing. Each specimen was attaohed by fine molybdenum wire to a nichrome support. After 30 min at 1100'C, the specimens were rapidly transferred to a molten lead bath. Microexamination revealed very little oxidation after heat t~atment at 1100’ C and showed that the specimens remained free from contamination by the lead.

2.3. HEAT-TREATMENTS

2.4.

Specimens for heat-treatment were first encapsulated and then heat-treated in horizontal tube furnaces. The treatments terminated in water-quenching the capsule and breaking open under water. The specimens were encapsulated under a vacuum of better than 10-h mm of mercury, in Pyrex for ~m~ratures up to 600'c! and in silica, after happing in tantalum foil, for temperatures up to 1100” C. For temperatures above 1100” C, the silica capsules were filled with gettered argon at a reduced pressure, calculated to give a slight positive pressure at the heat-treatment temperature. For the isothermal work, where rapid heat transfer was necessary, the specimens (0.25 cm

A number of techniques was used to reveal the microstructures and thereby assist in their interpretation. These included air-tarnishing after diamond polishing, polish attack, cathodic etching and electrolytic preparation, details of which are described in a previous paper 8).

employed. (60 ppm nitrogen, 20 ppm iron, 200 ppm calcium, hardness 19-38 VPN). 2.2. SPECIMENPREPARATION

2.5,

~KICRO-ELWIN~~~~~

M~C~~ICAL TESTINCJ

Hardness was determined using the Vickers diamond pyramid indentor loaded at 5, 10 or 20 kg according to the condition of the specimen. All results are the average of at least three values. For tensile testing, flat strip 0.8 mm thick was made by cold rolling annealed rod of one alloy. Hounsfield Tensometer test pieces

TABLE 1 Hardness results of alloys he&&treated at QOOOC and 1300” G and wa~r-quenched ~leetrffl~jc at O/cZr

wt o/oZr

~lectrol~ic thori urn

thorium

W.Q.

from 900” C

0

0

61

2.4

1.0

59

W.Q.

from

1300” C

77 -

Iodide

thorium

W.Q. from 900”C -

4.9

2.0

78

94

74

7.3

3.0

8.5

84/87 -

105 -

90

97 -

-

97

-

93

94 -

122 -

97

114

208

126 142

261 t

20.0 30.0

164

9.6

3.6 4.0

10.8

4.5

11.8

5.0

16.0

7.0

22 31 39 52

10.0 15.0

281 tt -

78

99

-

298

R.R.JOHNSON

AND

R. W.X..

HO~EYCO~BR

were stamped out using a die which produced specimens with a gauge-length of 2.5 x0.3 om and shoulders 3.

Experimental

3.1.

cm.

1.8x0.75

Results

PRECIPITATION

FROM

~1333a-SOLID

SOLUTION

The relevant

alloys

contained

4.9, 7.3, 9.6,

and 11.8 at o/0 zirconium and were made from electrolytic thorium. A 7.3 at o/o alloy was also made from iodide thorium. Solution treatment was carried out in the range 90~920’ C followed by water quenching. The solution hardening by the zirconium in these alloys quenched from the 01 region is shown in table 1. The alloys were then aged at temperatures between 350” and 750” C but none of the alloys showed marked hardening after this treatment. In fig. 2 typical results are plotted, in this case for the 7.3 at o/o alloy aged at 500” C. This particular alloy was made from iodide thorium to eliminate many of the inclusions and thus faoilitate microscopic examination. The microstructures of the aged specimens revealed a discontinuous precipitate (fig. 3) the rate of growth of which is also shown in fig. 2 for ageing at 500” C. After the alloy had been aged for 20 hours, when 20 o/0 transformation

7.3 at ye zirconium alloy. Annealed at 900” C?,

Fig. 3.

water-quenched,

then aged

water-quenched.

D~~ont~uo~

matrix

of o( solid solution.

direction

of

for 6 h at

600 “C and

precipi~tion Oxide

(black)

rolling prior to solution Electrolytic polish. x 400

in

a

aligned

in

treatment.

to cellular precipitate had occurred, definite signs of continuous precipitation were observed. The pre~ipita~ mo~hology was also examined at other comp~itions and ageing temperatures. Where the supersaturation was high, e.g. 7.3,

i

VPN

1 AGEING Fig. 2. centage

‘id

HOURS

Ageing curve at 500’ C for a thorium/7.3 at y. zirconium of the microstructure

transformed

by

x

1ocKJ

100 TIME

alloy.

Solution

discontinuous preoipitate y0 transformation.

treatment

also plotted.

at 900’ C. Per-

Key:

l

hardness;

THE

STRUCTURE

AND

HEAT

TREATXENT

OF

9.6, 11.8 at y0 zirconium aged at 509-700’ C, the discontinuous type of precipitate again predominated, but it was not observed when the supersaturation was low, e.g. the 4.9 at % zirco~um alloy aged at 509” C; however, this brought no improvement in the degree of hardening.

SOME

THORIUIkf-ZIRCONflJMCALLOYS

2%

these as-quenched microstructures were not banded or acicular, previous work 8) indicated that the J!?solid solution in this composition range transformed on quenching to a strained fee structure, 3.2.1.

4.9at y. zirwnium

alloy

An investigation on alloys quenched from the high ~rn~rat~ (above 950” C) bee solid solution range and subsequently aged was carried out with alloys containing 22, 31 and 39 at y0 zirconium. The microstruotures of as-quenched specimens were martensitic in the 22 at y0 and banded or “tweedy” in the 31 and 39 at y0 zirconium alloys. Examples of these mi~rostructu~s are shown in figs. 4 and 5 respectively. Also studied, but in less detail, were a 4.9 at a/0 and an 11.8 at o/0 zirconium alloy which differed from the higher zirconium alloys by exhibiting a normal equi-axed structure after quenching from the @ region. Although

A series of specimens was solution-treated at 1300” C, water-quenched and aged at 500” C. The hardness results obtained are shown in fig. 6, curve A. Although the hardness of the quenched specimen (94 VPN) was somewhat higher than that of the same alloy quenched from the a-solid solution (78 VPN), the degree of hardening on ageing was slight and comparable to the behaviour of the series solutiontreated at the lower temperature (900” C). All the microstructures, including the solutiontreated specimen, exhibited a fine precipita~, which appeared to be an impurity. No definite evidence for the precipitation of 01 zirconium on ageing was obtained, nor was a discontinuous precipitate observed. The impurity particles were also observed in unalloyed electrolytic

Fig. 4. 22 at yQzirconium alloy. Annealed at 1300° C for 1 hour and water-quenched. Acicula;rstructure of tmnsformed PI. Black particles of oxide attacked by electrolyte. Electrolytic polish. x 900 (oblique ~l~&tion)

Fig. 6. 39 at y0 zirconium alloy. Annealed at 1060° C for 1 hour and water-quenched. Weave-type banded structure of transformed 81. Sma;llwhite particles are zirconium carbide, oxide (grey) in partially dendritic form. C&th~c~y etched. x 150

3.2.

THE DECOR~POSITION OF THE TRANSFORM!ED

@ SOLID SOLUTION

300

R. H. JOHNSON

AND

R. W. K.

HONEYCO1\TBE

VPN

I

100

I

AGEING TI;

1000

IN HOURS

Pig. 6. Age&g curves at 5OO’C for two alloyedand urdoyed electrolytic thorium. Solution t~~tment at 1300” C. Key: A - thorium~4.9 at % zirconium alloy ; Ii3- electrolytic thorium mmlloyed ; C - thorium/l 1.8 & y0 zirconium alloy. Experiment& error on curves A and C is up to & 5 VPN.

thorium annealed at 1300’ C. An “ageing curve” for electrol~ic thorium, up to 50 h at 600° C (fig. 6, curve B), shows slight increases in hardness during the first hour of ageing. 3.2.2.

11.8 at % z~~~n~u~ aglow

The hardness results for a series of specimens, heat-treated at 1300” C, water-quenched and aged at 500* C are given in fig. 6, curve C. Once more no marked hardening resulted, but the level of hardness again remained above that of the same alloy solution-treated at 900” C and quenched (table I). The transformed /I solid solution decomposed on ageing to form a ~sco~tinuous pre~ipita~. This started to form after approxima~~y two hours and was complete after 20 hours ageing. A rate-of-growth curve for the discontinuous precipitate was not obtained owing to the presence of a ~a~-bo~dary phase which was later demonstrated to form during the quench. The microstructures also exhibited slight grain boundary liquation. 3.2.3.

22 at % ~~~e~~~~ ~~~

The specimens were solution-treated at 1300” C, water-quenched and aged up to 1000 h at 300’ C, 500” C and 600” C. The hardness

curves shown in fig. 7 were obtained. The chief features are the over-ageing of the 600” C series, the rise at 500” C to a plateau of about 240 VPN lasting for 5 h, and the first sign of hardening at 200 h in the 300” C series. The hardness of the /?-quenched alloy is again higher than that of the same alloy heat-trea~d at a lower temperature (table 1f. In this series of speoimens, which had a much higher zirconium content than the two previous alloys, the microstructure of the quenched alloy was acioular, fig. 4, and the aged specimens showed precipitation in these acicular markings (fig. 8). The precipitates appeared after 18 mins at 600’ C and were very general after 1 h. After 20 h the acicular bands were barely detectable, owing to overall precipitation. At 500’ C, precipitates were not detected optically ‘until after 50 hours’ ageing. No decomposition was observed at 300’ C. The phases involved in the decomposition were identified on diamondpolished speoimene, showing that OLthorium (tarnished) and aczirconium (untarnished) were formed. The structure of an electrolytically polished specimen aged for 1000 h at 600” C is shown in fig. 9. Electron microscope examination was carried out on specimens in the as-quenched condition and after ageing for 1 h at 500”, 600’ and 700’ C. The development

t

Fig. 3. 22 & yOzirconiumalloy. healed at 1300” C, w~ta~-q~enehed, aged at BW C for I h and WE&Tquenched. Precipitation within the btinds of the acicular structure. Slight grain bormdary liquation. ~~ect~o~yt~cpolish (tarniahedf. x 600

J?ig.8. 22 at ye irirconiume&y. Anne&d at 13WQ CT, w&~~-q~~c~ed, aged at 6tW C for 1000 h snd waterquencl~&. Acicuhsr sizu~tum decompased into dispersion of a zircanium in (x thorium solid solution, Black particles of thoria. Electrolytic polish. x 900 (oblique il~~&tion~

302

Fig. 10.

R.

H.

JOHNSON

AND

R.

W.

H.

HONEYCOMBE

Fig.

10a.

Fig.

10~.

Fig.

lob.

Fig.

10d.

22 at 74 zirconium alloy annealed at 1300” C for 1 hour, wa~r-quenched.

transformed

81;

b. Aged

at 500’

for 1 h. Signs of precipitation

a. As quenched. Aciculaf

C for 1 h. Aoioular structure essentially unchanged; c. Aged at 600” C d. Aged at 700’ C for 1 h. Lath-like precipitate in the needles. in needles;

Carbon replicas, gold-palladium

shadowed.

x 10 000

THE STRUCTURE

AND HEAT TREATMENT

OF SOME THORIUM-ZIRCONIUM

ALLOYS

303

crtpsule ~ont&i~~ the specimen was removed from the heat tre&tment furnace and broken under cold water. An example is shown in fig. 11. Because this alloy showed a promising increase in hardness after heat-t~~tment in the /I region, specimens were prepared to examine the room temperature tensile properties in the as-quenched, aged and over-aged conditions. The results are listed in table 2.

When this alloy was quenched from the /3 solid solution and subsequently aged, the changes in hardness were very similar to the previous alloy, but at a higher level of hardness. The hardening effect of quenching from the /3 region is illustrated in table 1. The changes in mechanical properties were not examined further, but a brief X-ray investigation was carried out on the banded structure formed on quenching, and its subsequent decomposition on ageing. Specimens in the form of rods were employeds). The 31 at O,Jo Zr alloy, after heat treatment in the @ region, was first examined metallographically, prior to thinning, to confirm that 8 banded structure existed in specimens of small cross section. Rods, solution treated together in the ,4 region and then water-quenched, were aged The X-my diffraction patterns of quenched specimens showed very diffuse high angle lines, indicating a high degree of strain in the lattioe. Low angle lines, however, were defined sufficiently to be indexed in terms of the 01thorium

Fig. Il. 22 at y0 zirconiumalloy. Anne&d at 1300’ C for 1 h, water-quenched, aged at 500°C for 5 h. Acicular structure; the grain boundary phase was formed during the quench and is lamellar. Electrolytic polish, heavy tsrnish. x 600

fee structure. Close examination of the lines with values of 0 below about 40’ and, in particular, the (200) and (220) lines, did not reveal any evidence for tetragonality in the crysta,l structure in the quenched state (such 8s greater broadening or splitting). The dothorium diffrsction lines sharpened on ageing and it was possible to measure those lines with 0 values from 15 to 74O (i.e. (111) to (620)), and then, with the help of the Nelson-Riley extrapolation, obtain a value of the lattice constant. This ws,s carried out on a specimen aged 220 h at 610’ C, which gave a diffraction pattern in which

~lech&~ical properties of the 22 at ye zirconium alloy Heat treatment

/ 0.2 y(, Proof stress

Max. stress

Elongation

(psi)

(psi)

Solution treated for 1 h. at 1300° C + W.Q. . .

75 200

78 800

1.6

Aged 53 h. 500 “C after solution treatment. . .

78 900

82 400

1.9

61900

71690

4.5

,

(%I

I

Aged 1000 h. 500” C after solution treatment. .

1

304

R.

II.

JOHNSON

AND

R.

W.

K.

HONEYCOMBE

OLzirconium lines were first detected. The result

15 min and were frequently

obtained, 6.061 kX, implies a figure of 3.2 at ‘$$ for the amount of zirconium in solution in the

sections of bands in the early stages of ageing (fig. 13). Further ageing caused degeneration of the structure, as illustrated in fig. 14. At

OL thorium after such an ageing treatment, whereas the equilibrium solubility for electrolytic thorium-zirconium

500” C, where

alloys 8) at this tempe-

The

(fig. 15). No signs of decomposition detected in the series aged at 300” C.

39 at y. zirconium alby quenched

alloy

was harder

proceeded

than

at a

slower rate, the precipitates were not observable optically until about 5 hours had elapsed

rature is 3.4 at %. 3.2.5.

decomposition

seen at the inter-

were

the

previously described @ quenched alloys and also harder than the same alloy annealed at lower temperatures in the two phase (ol+/?2) region. These values can be compared in table 1. The decomposition of the transformed solid solution was followed with specimens solutiontreated at 1150’ C, water-quenched and subsequently aged at 300”, 500” and 600” C. The hardness changes are recorded in fig. 12. No increase in hardness was observed at 600” C, but some hardening did occur at the lower temperatures, and persisted in the 300” C series. The edges of the quenched specimens showed well-defined bands, but the centres were banded on a finer scale (fig. 5). (However, under polarized light, a coarse, poorly defined banded pattern was discernible in the finer structure). On ageing at 600” C, lathlike precipitates lying at an angle across a band were observed after

3.3.

THE

ISOTHERMAL

THE B SOLID

TRANSFORMATION

OF

SOLUTION

Preliminary work on the 39 at y. Zr alloy established that a lamellar reaction product could be obtained when the b solid solution was isothermally heat-treated below the monotectoid horizohtal. However, a 46 at y. Zr alloy (the monotectoid composition from the American work) 7) did not produce the simple cellular product observed in the 39 at y. alloy. Instead, only a little cellular product was observed, strongly associated with an acicular phase (fig. 16). This acicular phase tarnished readily and was identified as (x thorium. Further work was therefore carried out on the 39 at o/o Zr alloy and structures similar to fig. 17 were obtained. Needles of oc were still observed, however, but only at the higher temperatures; they disappeared below 867 “C.

350

VPN

250-

70 -

30

100

AGEING Fig. 12.

Ageing

cuwes

TI&

IN

t 1000

HOURS

at 300, 500 and 600” C for & thorium/39 at “/ozirconium alloy. Solution treatment at 1150° c.

THE

STRUCTURE

AND

HEAT

TREATMENT

OF

SONE

THORIUN-ZIRCONIUE

ALLOYS

305

Fig. 13. 39 at y0 zirconiumalloy. Annealed at 1150” C for 24 h, water-quenched, aged at 600” C for 1, h and water-quenched. Precipitation at intersections of bands. Electrolytic polish (obliqueillumination). x 800

Fig. 15. 39 at y0 zirconiumalloy. Annealed at 1150’ C for 24 h, water-quenched, aged at 600” C for 5 h and water-quenched. Broad bands of transformed /?I formed at the edge of the specimen. Early stage of precipitation within bands. Electrolytic polish (t&~ished). x 500

Fig. 14. 39 at y0 zirconiumalloy. Annealed at 1150’ C for 24 b, water-quen~h~, aged at 600” C for 1000 h and wa~r-quench~. Banded structure decomposed into dispersion of ac zirconium in a: thorium solid solution. Electrolytic polish (oblique illumination). x 900

Fig. 16. 46 at y0 zimonium alloy. Held at 1100’ C for 30 mm then isoth%rm~lly transformed in a lead bath for 5 min at 913’ C. Partly transformer. Cells with lamelIar structure, needles of a (which have tarnished). Diamond polished. x 550

R.

306

R.

JOHNSON

AND

R.

W.

E.

HONEYCONIIIBE

formed above and below the nose of the C-curve are illustrratedin figs. 19(a) and (b). The cells had a feathery outline and when formed at the higher temperakures possessed a distinctly lamellttr structure. At the lower temperatures the lame&e were exceptionally fine.

The results from point-counting the transformed product were plotted in the form of rate curves (fig. 20) from which the 5 o/o and 95 y0 t~~orm~tion times were obtained. 3.4.2. Fig.

17.

39 st %

zirconium

for 30 min then isothermally

alloy.

tr~formed

bath for 60 sec. at 893” C. Almost form&on

field

at 1100’ C in a lead

complete

trans-

Electrolytic x 1200 (oblique illumintltion) .

polish

to cellular precipitate.

Because the cellular reaction product predomininated it wss possible to follow the tmnsformation by quantitative rnet&~o~~p~y and obtain a time-temperature-transformation relationship (fig. 18). The hardness of fully transformed specimens, indicated on the T-T-T ~~&rn, show that the tr~~form&tion product is subst~nti~~y harder at lower temperatures and this is related to the finer structure of the cells. Electron micrographs of the cells which

em_-__--_---

900

I___

--------

Below 840” C

The accurrtcy in measuring times of transformation below 5 set is questionable with the technique employed snd so the lower half of the T-T-T diagram was determined by examining the water quenched specimens after 5 set and 60 set in the lead bath. In the range 771-739” C all specimens were fully tr&nsfo~~ to the lamellar structu~ after 5 see, but at 734’ C a few untransformed srea8 were present. After 5 set at 732, 730 and 728’ C, there was less lamellar structure, whioh suggested that the lower half of the C-curve had been reached. To confirm this, a specimen was held at 730” C for 60 setin the lead bath and revealed complete transformation to the lame&r structure.

-__---

__+-‘144

VPI

850

Fig. 18.

Illustrates the 5 y0 and 95 y0 trttnsformation curves for a thorium/39 at o/ozirconium alloy. Hardness values correspond to approximately 100 y.

transformation.

treatment.

0

Key

for

5 seconds haatl partially

fully transformed; transformed.

THE

STRUCTURE

AND

HEAT

TREATMENT

OF

SOME

Fig. 20.

THORIUM-ZIRCONIUM

Percentage

ALLOYS

transformation

to cellular pro-

duct plotted against time. Thorium/39 alloy isothermally Fig.

and

19a.

heat-treated

900” C in a lead bath. lloo”

307

at ‘$(, zirconium

at 840, 867, 886, 893 Solution

treatment

at

c.

Continuing the examination of specimens heattreated for 5 and 60 set below 728’ C, it was found that whereas complete lamellar transformation was observed at 726 C after 60 set, only the martensitically transformed /l was observed after 60 set at 723’ C; holding for longer times below 723’ C did not produce transformation to the lamellar structure. The M8 temperature is therefore between 723 and 726” C. It was evident that, in some specimens, the

Fig. Fig.

19.

19b.

39 at 94 zirconium

alloy.

Held

at 1100” C

for 30 min before isothermal a)

transformation. x 7000 3 set at 840’ C then quenched.

b)

5 set at 728 ’ C then quenched. Carbon replicas, gold-palladium

x 13 000

transfer to the lead bath introduced enough cooling to nucleate a small amount of transformation at the grain boundaries, owing to the proximity of the nose of the C-curve to zero time. It is interesting to note that the markings in the matrix (fig. 19(b)) are characteristically martensitic. However, owing to the reaction of the alloy with the atmosphere it was not possible to observe whether such markings produce a relief effect on polished surfaces.

shadowed.

3.4.4. 3.4.3.

The M8 temperature

The M, is defined here as the temperature below which /3 transforms to the martensitic structure before any other reaction occurs.

Transformation

below the MS

Specimens were isothermally heat-treated at 500” C for times up to 240 h. The decomposition of the transformed /? solid solution followed the same course as the specimens aged at 500’ C

308

R.

H.

JOJENSCN

AND

after water-q~e~~~g from the & region, the details of which have been described earlier. The harness changes too were very similar

R.

W.

K.

H[ONEYCOMBE

to ago-h~rde~~g treatment* However, in the thorium~zirGoniumsystem, the alloys quenched from the LYthorium solid solution exhibit only a small hardness change on ageing, This is probably due to a lack of coherency hardening 0) 22 at o/o Zr alloy. The transformation before the development of either discontinuous times of this alloy were very short, l-2 see or oontin~ous precipitation ; the slight hardening giving 80 y. transformation at QOO’C. The observed was not associated specifically with ~am~llar product was finer but otherwise either form of precipitate. In the 7.3 at 0/0 was very similar to that obtained in the zirconium alloy, where cellular precipitation 39 at y0 Zr alloy. Very little cxwas formed oocurred, the ultimate hardness (fig. 2} was due even at the higher temperature. to a dispersion of a second phase (G zirconium) in a re~r~tallised matrix (0~thori~~m). Transformation at (ii) 62 at y0 Zr alloy As in the prosent work on thorium”zir~o~~m 897” C produced acicular ci, mainly at the alloys, thorium-~ra~iurn ailoys (where the ~a~“boundaries (Sg. 21) in contrast to the precipitating phase is also a solid solution) do lower zirconium alloys where it was not show a promising age-hardening effect ia). nucleated in the grains. It is significant that the only thorium systems with terminal substitutional solid solutions which have shown appreciable hardening on 4. Discussion ageing are those with aluminium 1%)and inThe decrease in solubility of zirconium in dium 13+ where, in both oases, com~on~ds are IYthorium with decreasing tem~rature follows formed (i.e. ThAIa, ThzIn). the conventional pattern of terminal solid Alloys quenohed from the 6 region show a so~~tio~~~many of which have proved ~rn~nabl~ much higher level of hardness. This is due to two factors. Firstly, more zirconium can enter the high temperature bee solid solution, and secondly, the fi phase transforms on quenching to a strained fee lattice, with the ziraornium remaining in s~~rsaturated solid solution. This transformation an quenching accounts for the difference iu hardness of the 11.8 at y0 zir oonium alloy queuohed from the p and LXregions (table 2). However, the mierostru~tures of this alloy quermhed from the p region were not those ~ha~~te~isti~ of tra~~ormed @ in the highex ziroo~ium alloys, The absence of acicular or banded markings, together with the relatively slight line broadening in the diffraction photographs, are probably both related tu the small amount of zirconium in solution. The ap~a~~~~e of the quenohed structure in the higher ziroonium alloys also depends on the amount of zirooni~m in solution at the time of quenching. The mar~nsitie markings exhibited in the 22 a%% Zr alloy changed to the’ banded and tweed struotures at higher zirconium eontents,

THE

STRUCTURE

The X-ray

studies

AND

HEAT

have

TREATMENT

shown

OF

that for the

compositions investigated all the microstructures correspond to a highly-strained fee lattice based on a thorium. The promising hardness

level of the alloys

SOiWE

THORIUM-ZIRCONIUM

alternative,

which is more probable,

coherent precipitation

Harding

and

Waldron 15) have

/? solution-treated

was precipitation

still produced

a

Ix+/P). The mode of decomposition completely changed as the zirconium content increased. In the 11.8 at y0 alloy, the precipitate was discontinuous and closely related to that obtained in alloys originally solution treated in the LYregion. The 22 and 39 at oh Zr alloys both give a similar general precipitate on ageing, although the differences in as-quenched hardness must be related to the amount of zirconium in solution at the quenching temperature. In both the higher zirconium alloys there appears to be much benefit to be gained by the quenching and tempering treatment rather than the heat-treatment in the two phase fields at lower temperatures. The chief reason for the higher hardness lies in the distribution of the second phase as fine lath-like particles in the bands or needles. A feature of the ageing curves (figs. 7 and 12) is the immediate increase in hardness at 300” C and 500” C which may be associated with the highly strained structure trying to reach equilibrium by the rejection of excess solute, probably as a very fine coherent precipitate at this stage because there was no sign of precipitation after 1 h at 500” C (fig. lob). Even after 1 h at 600” C (fig. 10~) precipitation is only just observable. Also in both alloys there is a significant kink in the hardness graph at 1 h, which is most marked with the 39 at oh Zr alloy (fig. 12). There wasno microscopic evidence to account for such a temporary fall in hardness. The initial rise in hardness could be related to the co-precipitation of an impurity at a different rate or a multi-stage ageing process. A third

is localised

overageing of the depleted matrix, produces the kink prior to the general precipitation associated with the second peak. stages in the decomposition ture in the uranium-titanium

specimens

309

which, when followed by

quenched from the b region subsequently proved to be a suitable basis for further heat treatment. Indeed, after decomposition on ageing, the greater hardness than that obtainable from equilibrium in the two phase fields, (a +/?I,

ALLOYS

noted

two

of a banded strucsystem. Here there

of compound

(UaTi)

along

the ribs of the bands, followed by nucleation of new DGgrains which dissolved and then reprecipitated the U2Ti. A closer resemblance to the thorium-zirconium alloys is seen in the uranium-molybdenum system 15) where the banded structure, which increased in hardness on tempering, decomposed by precipitation of a solid solution as second phase, and the formation of strain-free 01 occurred. In the isothermal transformation of the /? solid solution there are certain similarities with a eutectoid reaction, e.g. the diagram is basically similar and a lamellar reaction product was obtained. However, there are several points of difference : firstly, instead of a lamellar product in the alloys containing between 22 and 52 at o/o zirconium, 01thorium was initially formed. Also, the 22 at y. Zr alloy, which is hypo-monotectoid, would have produced 01preferentially and this was not observed. A third respect in which there is dissimilarity from a eutectoid system is the preferential transformation to a of the hyper-monotectoid alloys (46 and 52 at y. Zr, figs. 16, 21). The cellular product formed above and below the nose (figs. 19(a) and (b)) does not differ sufficiently in appearance to suggest that the product is bainitic at the lower temperatures. In the alloys with 22 to 52 at y. Zr, the cellular precipitation predominates as the degree of supersaturation, with respect to the precipitating 01 phase, increases, for a given temperature of transformation. (The 01 thorium solid solution is the only phase that can precipitate because p1 and 82 are essentially the same.) Thus the pi solid solution decomposes in a similar way to a conventional supersaturated solid solution, where the mode of precipitation

310

R.

H.

JOHNSON

AND

R.

is related to the degree of su~~t~ation. The 39 at yOZr alloy, was chosen in the present work because it formed less primary a phase than the 46 at o/Oalloy. However, the composition of the monotectoid has since been determined by Murray 11) with similar starting materials to those used in the present work and is now given as 49 at % zirconium. The temperature of the monoteotoid horizontal was not determined s~cifi~a~y but it was found possible to transform specimens isotherma~y in the range 910” to %?O* C and obtain a lamellar structure. Murray gives a temperature of 917 f7.5’ C for the monotectoid horizontal, in a~ement with the value of 920’ C obtained by Ivanov and Badajeva 16). While the age hardening characteristics of the thorium-zirconium alloys are not impressive from the practical viewpoint, the results of heat-treatment of some of the higher zirconium alloys are enco~ag~g. For example, the tensile strength of the 22 at 0/Qzirconium alloy aged at &NYC is higher than that obtained with thorium-carbon alloys containing 0.22 at yO carbon 1) which was the most pro~siug of the earlier alloys investigated. Acknowledgements Financial support from an extra”mura1 research contract with the Atomic Energy Research Establishment, Harwell is gratefu~y aoknowledged, The help and co-operation of

W.

K.

RONEYCOMBE

Dr, P. C. L. Ffeil, Dr. G, K. ~Villiamso~ and Mrs. J. R. Thomson of the metallurgy Division, AERE, is much appreciated. The authors would also like t,o thank Dr. T. Raine of Associated Electrical Industries (Manches~r} Ltd., for the gift of the iodide thorium, References ?vl. D. Smith and R. W. K. Honeycombe, J. Nucl. Mat. 1 (1959) 345 J. R. Murray, private eom~l~~ni~ation (1956) J. R. Murray, J. Inst. Metals 84 (1955-56) 91 J. R. Murray, J. Inst. Metals 87 (1958-~9~ 94 W. B. Wilson, A. E. Austin and C. M. Schwartz, Trans. Amer. Inst. Min. MettaIl. Engrs. 212 (1958) 52 H. A.. Sailer and F. A. Rough, USAEC (Battella 6) Memorial Institute) Publication, BNI-1000 (1063) E. D. Gibson, B. A. Loomis and 0. N. Carlson, Trans. Amer. Sot. Metals 50 (lSEi8) 348 9 R. II. Johnson and R. W. K. Honeycombe, J. Nucl. Mat. 4 (1961) 59 @I D. S. Evans and G. V. Ray-nor, J. Nnel. Mat. 4 (1961) 66 9 P. Chiotti, J, ~le~troche~~~. Sot. 101 (1954) 567 111 J. R. Murray, J. Less-Common Metals 2 (1960) 1 9 G. H. Bannister, R. C. Burnett and J. R. Murray, J. Nucl. Mat. 2 (1960) 51 13 J. R. Murray, J. Less-Common Netals l(l959) 314 14 R. M. Goldhoff, II. R. Ogden and R. I. Jaffee, i' USAEC (Battelle Memorial Institute) Publication, BMI 776 131 A. E, Barding and M. B. Waldron, UKAEA (Harwell) Report, AERE M/R-2673A (1958) 181 0. 8. Ivanov and T. A. Badajeva, Proo. Seoond Geneva Conference (1958)

*I