The synthesis of chlorinated diphenyl ethers

The synthesis of chlorinated diphenyl ethers

Chemospbere So. ~, pp .305 - 312, 1976. l'ergmaon l ~ e s s . }h'inted i n Great B r i t a i n . THE SYNTHESIS OF CHLORINATED DIPHENYL ETHERS G. S ...

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Chemospbere So. ~, pp .305 - 312, 1976.

l'ergmaon l ~ e s s .

}h'inted i n Great B r i t a i n .

THE SYNTHESIS OF CHLORINATED DIPHENYL ETHERS G. S u n d s t ~

and O. H u t z i n g e r

L a b o r a t o r y o f Environmental Chemistry, U n i v e r s i t y o f Amsterdam, Nieuwe A c h t e r g r a c h t 166, Amsterdam, The N e t h e r l a n d s .

(Received i n UK for p u b l i c a t i o n 23 August 1976)

In o u r s t u d i e s on t h e c h e m i s t r y and environmental behaviour of I n d u s t r i a l

products s i m l l a r

t o compounds which have caused environmental problems, such as PCBs ( p o l y c h l o r l n a t e d b i p h e n y l s ] and PBBs ( p o l y b r o m l n a t e d b l p h e n y l s ) , we have surveyed the l i t e r a t u r e

on p o l y c h l o r l n a t e d d i p h e -

nyl e t h e r s (PDEs). PDEs have been t h e s u b j e c t o f a l a r g e number o f p a t e n t s and have been suggested f o r uses s i m i l a r t o those o f PCBs and PBBs. This i n c l u d e s use as flame r e t a r d a n t s , e l e c tric

insulators,

plastlclsers,

l u b r i c a n t s and as h y d r a u l i c f l u i d s

- a l t h o u g h we do n o t know t o

what e x t e n t c h l o r i n a t e d diphenyl e t h e r s e r e used o r manufactured a t p r e s e n t . The s t r u c t u r a l

similarity

between PDEs and PCBs o r PBBs i n d i c a t e s t h a t any leakage o f such

compounds i n t o t h e b i o s p h e r e may cause s i m i l a r problems as w i t h t h e lat-ker p r o d u c t s r e g a r d i n g btoaccumulation etc.

I t has r e c e n t l y been shown t h a t PDEs are p r e s e n t as i m p u r i t i e s in f u n g i -

c i d a l and h e r b i c i d a l c h l o r o p h e n o l p r e p a r a t i o n s which may t h e r e f o r e be a source o f c o n t a m i n a t i o n w i t h PDEs1-5. A certain toxicity Io,-chlorinated

p o t e n t i a l o f PDEs t o organisms is I n d i c a t e d by t h e suggestions t o use

diphenyl e t h e r s as a c a r i c i d e s 4, m i t i c i d e s 5 and a g a i n s t l i c e 6 . PDEs may a l s o be

used as s y n e r g l s t s t o g e t h e r w i t h p y r e t h r i n s 7 o r p e s t i c i d e s o f both phosphate and c h l o r i n a t e d hydrocarbon t y p e 8. The b l o c o n c e n t r a t i o n p o t e n t i a l o f diphenyl e t h e r dlphenyl e t h e r were i n v e s t i g a t e d by Neely e t e l .

and 2 , 2 w , 4 , 4 t - t e t r a c h l o r o -

by c a l c u l a t i o n o f p a r t i t i o n

coefficients

tween nzoctanol and w a t e r and by measuring uptake and c l e a r a n c e r a t e s in t r o u t 9 .

be-

The t e t r e c h l o -

r o compound showed a b l o c o n c e n t r a t t o n f a c t o r o f a value s i m i l a r t o t h e very p e r s i s t e n t compound hexachlorobenzene. Furthermore,

i t was r e c e n t l y shown t h a t h i g h l y t o x i c c h l o r i n a t e d d l b e n z o -

f u r a n s are formed upon p h o t o l y s l s o f PDEs and may be a r e a c t i o n o f environmental s i g n i f i cance10, 11 As is ev.|dent from above t h e r e is very l i m i t e d data on both b i o l o g i c a l , chemical p r o p e r t i e s on PDEs. To f a c i l i t a t e

toxicological

and

s t u d i e s on t h e environmental beheviour o f PDEs we

have s y n t h e s i s e d • number o f pure PDEs and c o l l e c t e d data on s y n t h e t i c r o u t e s useful f o r t h e p r e p a r a t i o n o f c h l o r i n a t e d dlphenyl e t h e r s o f known s t r u c t u r e .

3o5

T h i s work is summarlsed below.

~o6

No. 5

SYNTHESIS OF CHLORINATEDDIPHENYL ETHERS. A. Direct c h l o r i n a t i o n of dlphenyi ether. The d i r e c t c h l o r l n a t l o n of diphenyl ether

have been Investigated by Welngarten and

Schisla using tetrachloron~thane as solvent with SnCl4, FeCI3 or AIBr5 as c a t a l y s t s or a c e t i c acid without c a ~ l y s t s 12. S u b s t i t u t i o n i n i t i a l l y

occurr in the 2- and 4 - p o s i t i o n s and unsub-

s t i t u t e d dlphenyl ether, 2 - c h l o r o - and 4-chlorodiphenyl ether give the 2,2 B-, 2,4 t- and 4,4 TM •d l c h l o r o compounds as major products. 2-Chloro- and 4-chlorodiphenyl ether also give traces of the 2 , 4 - d i c h l o r o Isomer and from the 2-chioro ~ o u n d

also traces of 2,6-dichiorodiphenyl

ether was detected. No traces of a 3p4-dichlorosubstituted ether was found as claimed by Brewster and Stevenson 13. Further c h l o r i n a t i o n of diphenyl ether give good y i e l d s of 2,2t,4,4W-tetrachlorodlphenyl 10 ether, unambiguously s t r u c t u r a l l y determined by Norstr~n e t a l . although o r i g i n a l l y being. claimed to be the 2 , 2 t , 6 , 6 t - t e t r a c h l o r o isomer 14. The c h l o r i n a t i o n reactions are usually performed in the presence of a solvent (CCI410"14'15 or HOAc13) and often without c a t a l y s t s when low-chlorinated dlphenyl ethers are to be synthesised. However, even in the preparation o f oct~-, and decachlorodipbenyl ethers solvents may be used, b o i l i n g tetrachloromethane16 and b o i l i n g t e t r a c h l o r o e t h y l e n e17. Decachlorodlphenyl ether can also be obtained by treatment of diphenyl ether with the ~

reagent (S02Cl2-AICl3-S2Cl2)18.

I n d u s t r i a l c h l o r i n a t i o n processes are mostly performed without solvent and except f or c h l o r i n e only s u i f u r y l c h l o r i d e seem to have used as c h l o r i n a t i n g agent 19.20. I t has been c l a i med t h a t the usual r a t i o of p a l l to ortho s u b s t i t u t i o n of 4:1 obtained upon monochlorinatlon of diphenyl ether can be increased to 9:1 by not using solvent or c a t a l y s t 21. Increased amounts o f meta ison~rs (64-80~) can be obtained by heating the c h l o r i n a t i o n mixture with alumlum chlorideZZ or by c h l o r i n a t i o n in the gas phase23. The rate of c h l o r i n a t i o n of diphenyl ether In chiorobenzene s o l u t i o n has been examined but no products were i d e n t l f i e d 24. A number of highly c h l o r i n a t e d ethers have been syntheslsed by d i r e c t c h l o r i n a t i o n but since no structures were assigned these compounds have not been included in Table 1 below 16~25 B. The Ullmann ether synthesis and m o d i f i c a t i o n s . The c l a s s i c a l UIImann ether synthesis -coupling of phenol s a l t s with halogenated benzenes in the presence of copper c a t a l y s t 26- have been used f o r the preparation of a number of chloro substituted diphenyl ethers (cf. Table 1). O r i g i n a l l y the reaction was performed without s o l vent but recent m o d i f i c a t i o n s successfully employ the use of h l g h - b o i l i n g solvents such as d i glyme 27,28 and dimethyl sulfox.ide29p30. In the former solvent Cu2CI2 and KI were used as c a t a l y s t s while no c a t a l y s t s were used when the reaction was performed in dimethyl s u l f o x i d e s o l u t i o n . Copper and mercury have been used as c a t a l y s t s in the synthesis of 4-chiorodlphenyl ether from 4-chlorobromobenzene and phenol in the absence of base31 • In the synthesis of two pentachlorodJphenyi ethers we used the m o d i f i c a t i o n of the Ulimann ether synthesis using diglyme as solvent to obtain 2 , 4 - d i n i t r o - 2 V , 4 t , S t - t r i c h l o r o - and 3,4-dinitro-2W,4t,5~-trichlolnodlphenyl ether whereafter the n i t r o groups were substituted f or

2,4-

/,-

2-

0

~'~r-O-w~, ClI,I~I ll~J

'LP 'LP

Cl ,?~,,~O ~

B O

D E

B

A

D E

C

B

13 15 (4/,) (/,S) 30 (39) 42 {43) this work 32

42 (/,3)

(39) 42 (/,3) 13 13 this work 32 (36)

Ref.

n251.5982 /,6 this work oil cont.

oil oil

146-50(7) 2~-5(760) 140-2(7) 133-9(5) 133-9(5) %9~2(8) 161-2(19) 160(20)

155-6(20)

m

43.5 152-3(15) ~6.7-47.5 47-8 142-6(12) oil oil

Table 1. Knownchlorinated diphenyl ethers. Compound synthetic m.p. method k F (ram)

"+:

3,3r-

0,.~0.~::[

3,+-c,icroyb

Compound

Table 1. continued.

B

B

E

B

A,C

B

synthetic method

-10 113(0.5)

12 313(760)

31 170-/,(8) oil

377(76/,)

160-3(7)

306-7(762)

b.pm'~m)

cont.

28 28

27 27

2"/ (39) this work (36)

(36)

30

13

30

Ref.

%,,I D

2'/,'~" C l ~

Cl

Compound

I

0

0

"]3),C!

Table 1. continued.

F

B C

E

B

synthetic method 13 13 15

3O 168-72(7) ~-1~(760)

51 5&-5 183 51 51-2

oil

180-5(6)

oil

cont

38 10

(39) 37

this work

(36)

(39)

this

(20) 150-3(3) 310-2(760) (20) 30 27 30 (34 30

(19)

Ref.

b.;' ml

2~,~50

~"~Ci

0"~

I

0

0

.Fo.iF f ,

Cl" ~

22'kL O b

Compound

Table 1. continued.

132-3

oil

oil

oil n

68 70 205-7(12} 72 73-3.5 70-2

86-8

B~E oil a B~ B--E 65-6

B

D

c

D

B B~,E B~C

A

synthetic mefhod

cont.

32 33

29

this work

this work

this work

10 1/, (48) (~ (39) (~) (3/,)

Ref.

0 30

S,~. 5

309

Table 1. continued synthetic method

Compound 2,31k~5-

0

E[-"~ C[

m.p b.F (mm)

Ref

B-"E

oil a

32

B

36

139)

vii

2,Zt+,4:,6-

Q"+'~'f'Ct

v

EL

II ;I II :1 13~ (]."'~" deca- C I ~ O

~.,_.0

A

II . ' I I I

216

17

22t,.-5

18

n solidifies around roomtemperature.

c h l o r i n e by the Ponomarenko reaction (see below] 32. Two japanese groups synthesised diphenyl ethers with n i t r o and chloro substituents by coupling of chlorophenol s a l t s with 2 , 5 - d i c h l o ~ nltrobenzene whereby S l b s t l t u t i o n occurrs in the 2 - p o s i t i o n 33"34. C. The Sanda~yer reaction. A number of mainly low-chlorinated dlphanyl ethers have been synthesised by exchange of amino groups f o r c h l o r i n e via the Sandmeyer reaction (cf. Table 1). I t may be pointed out t h a t attempts in t h i s laboratory t o exchange amino groups in the p o s i t i o n ortho to the ether linkage f o r c h l o r i n e have been unsuccessful although the corresponding deaminatlon reaction via d l a z o t a t i o n have given good y i e l d s of products (see below). D. Deamlnatlon reactions. We have synthesised a number of c h l o r i n a t e d diphenyl ethers f r =

~rclally

available

amlno-chlorosubstltuted diphenyl ethers (Aldrich Cheen, Co.) by deamination v ia treatment with amyl n i t r i t e

in b o i l i n g tetrahydrofuran 35.

E. Miscellaneous s u b s t i t u t i o n reactions. Chlorine have been introduced Into the dlphenyl ether system by d i r e c t s u b s t i t u t i o n of n i t r o or sulfonyl groups. The 2 - c h l o r o - , 4-chloro-~ 2 , 2 t , 4 j 4 1 , 5 - t e t r a c h l o r o- and 2,314,4v5 -

310

~'~. 3

- t e t r a c h l o r o d l p h e n y l ethers were syntheslsed by the Ponomarenko reaction which involves treal~nent of n i t r o compounds with tetrachloromethane a t elevated temperatures. Deactivated aromatic compounds u s u a l l y give high y i e l d s of products and the reaction may be used f or the synthesis of a number of s p e c i f i c a l l y c h l o r i n a t e d aromatic systems 32. Natsui e t a l . substt~ruted n i t r o and sulfur~/I groups f o r c h l o r i n e treal~nent with t h io n y l c h l o r i d e a t high temperatures33. F i n a l l y , exchange of n i t r o groups f or c h l o r i n e by the use of c h l o r i n e gas a t high temperatures have been described in a patent 36. Refs. 37-~9 contain data on a number of n i t r o - c h l o r o substituted diphenyi ethers which may be used In any of the above reactions f o r the synthesis of PDEs of known structure. F. Miscellaneous couplln Q reactions. The aryl ether synthesis described by Crowder et a l . 4 0 have been used f o r the synthesis of 2,4,4W-trlchlorodiphenyl ether by coupling of sodium 2~4-dichlorophenolate with 4 , 4 t - d i chloroblaryliodonlum c h l o r i d e l O . F l n a l l y , an octachlorodlphenyl ether of unknown structure were obtained when diphenyl sulphate was c h l o r ln a t e d in the presence of Iron In an attempts to synthesise 4 , 4 t - d i c h l o r o d l p h e n y l sulphate41.

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Soap

Sanit. ChemLcals, 2__55, 135 (1949).

6. Blan#on, F.S.p J. N. Y. Entomol. Soc., 6..~1, 217 (1953). 7. Gersdorff, W.A. and Schechter, M.S.,

Soap Sanlt.

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