Thermal etching of silver in various atmospheres

Thermal etching of silver in various atmospheres

THERMAL ETCHING OF SILVER G. E. RHEADt IN VARIOUS and ATMOSPHERES* H. MYKURAt Investigations were made using interference microscopy of change...

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THERMAL

ETCHING

OF SILVER

G. E. RHEADt

IN VARIOUS

and

ATMOSPHERES*

H. MYKURAt

Investigations were made using interference microscopy of changes in the surface topography of silver specimens heated at 900°C in 0,, N,, N,/O, mixtures, a N,/H, mixture and in vacua. The development of both two and three sets of planes on an originally flat surface was studied. The observed development of {I 1 l}, { 100) and {I 10) facets when oxygen is present is ascribed to a lowering of the total surface free energy. Measurement of the angle of contact between low index surfaces (surface energy yo) and continuation-random orientation-surfaces (surface energy ye) show that Y,,/Y~ increases toward unity as the concentration of oxygen is decreased. The results indicate that about 4 per cent more oxygen is adsorbed onto {ill} and { 100) surfaces and that this anisotropy of adsorption is the main cause of the anisotropy of surface energy in oxygen bearing atmospheres. A comparison of faceting with and without net evaporation indicates that recondensation of silver atoms causes some desorption of oxygen. ATTAQCE

THERMIQUE

DE

L’ARGENT

DANS

DIVERSES

ATMOSPHERES

Les auteurs ont Btudie par microscopic d’interference les changements de la topographie superficielle cl’echantillons d’argent chauffes 8,500”C dens 0,, N,, N,/O,, N,/H, et dans le vide. Le developpement de deux ou trois groupes de plans sur une surrace initialement plane est Otudie. Le developpement en presence d’oxygene de facette {ill}, {loo} et {IlO} est attribue L un abaissement de l’energie libre totale de surface. La mesure de l’angle de contact entre surfaces it bas index (energie de surface y,,) et surfaces de continuation (orientation au hasard) (Qnergie de surface ye) montre que le rapport yo/ys augmente et tend vers l’unite lorsque la concentration de l’oxygene diminue. Les resultats indiquent qu’environ 4% en + d’oxygene est absorb6 sur les surfaces {ill} et {SOO} et que cette anisotropie d’adsorption est la raison principale de l’anistropie de l’energie de surface dans les atmospheres contenant de l’oxygene. La comparaison de formation de surfaces avec et sans evaporation nett,e indique que la recondensation d’atomes d’argent quelque d&sorption d’oxygene. THERMISCHES

ATZEN

VAN

SILBER

IN VERSCHIEDENEN

ATM~SPHBREN

Mit Hilfe der Interferenz-Mikroskopie wurde untersucht, wie sich die Oberflachen-Topographie von einer N,/H,-Mischung und in Vakuum auf Silberproben lindert, wenn sie in 0,, N,, N,/O,-Misohungen, 900°C erhitzt werden. Es wurde studiert, wie sich auf ursprtinglich ebenen Oberfliichen teils zwei, teils Ebenengruppen entwickelten. Die beobachtete Entwicklung von {ill}-, {lOO}- und {llO}-Facetten bei Anwesenheit von Sauerstoff wurde einer Erniedrigung der gesamten freien Oberfliichenenergie zugeschrieben. Messungen des Bertihrungswinkels zwischen niedrig indizierten Fliichen (Oberflachenenergie y,,) und den statistisch orientierten Zwischenfliichen (Oberflachenenergie ~0) zeigen, da6 mit abnehmendem Sauerstoffgehalt das Verhiiltnis y,,/ys zum Wert 1 hin ansteigt. Nach unseren Ergebnissen ist auf {ill}- und {lOO}-Flachen etwa 4% mehr Sauerstoff adsorbiert. Diese Anisotropie der Adsorption ist die Hauptursache der Anisotropie der Oberflachenenergie in sauerstoffhaltigen Atmospharen. Ein Vergleich der Facettenbildung mit und ohne Netto-Verdampfung zeigt, da13 Silberatome beim WiederKondensieren etwas Sauerstoff von der Oberfliiche vertreiben. INTRODUCTION

silver heated in air or oxygen

The surfaces of many metals, initially

smooth,

are

They concluded

but not in nitrogen.

that the presence of oxygen modified

found to expose low index facets and develop a hill and

the relative surface energies of crystal planes and that

valley structure when heated in certain atmospheres.

striations

Such changes

planes having

“faceting”), boundary “thermal

in surface

together and

twin

etching”.

topography

(usually

with the development boundary

grooves

Shuttleworth

called

of grain

were caused by the development lowest

free energy.

of those

Buttner

et uZ.(~)

have shown that the average surface energy of silver

are termed

measured for a range of crystal orientations

has reviewed the

by the adsorption

of oxygen.

is lowered

Kingt4) found that the

earlier work done on a number of metals and atmos-

planes developed

pheres.

has been investigated in much greater detail than any other. As there

(100) which indicates that adsorption on these planes produces a relatively greater lowering of surface

were still a number of doubtful

energy. In the simplest case of faceting

The system

behaviour

silver-oxygen

points on the faceting

of silver surfaces it was considered

worth

on silver were always either (11 l} or

the surface breaks

while to make a further study of this system to con-

up into two sets of parallel planes:

tribute

“simple”

to the understanding

of faceting

in general

and to study the effect of variation of oxygen partial pressure on the variation of surface energy with crystal

through striations.

Glasgow,

ACTA METBLLURGICA,

1962

VOL 10, SEPTEMBER

a low index or surface.

The sets

of parallel planes intersect to form ridges and valleys ; these appear as striations which usually extend right across each crystal. Fig. 1 represents a section

orientation. Chalmers et .1.(s) found that striations occurred on * Received January 24, 1962. t Department of NaturalPhilosophy,Universityof Glasgow W.2.

surface and a continuation

such a surface,

taken perpendicular

to the

The general surface 00’ has changed into a

hill and valley structure consisting of low index planes AB with surface energy y,, and continuation surfaces 843

ACTA

METALLURGICA,

Ii

VOL.

10,

1962

C

FIG. 1. Section through a striated surface (schematic). index facet. BC, continuation

BC making an angle 8 with the low index planes and with surface energy ys. By making a virtual displace-

00, original surfaoe. surface.

effects of evaporation

AR,

low

on thermal

etching

suggested that striations are produced

and have

by net evapor-

ment of the point B in the direction AB one arrives at

ation from the surface and not by a minimisation

the equation for equilibrium

total surface energy.

of the surfaces in contact

experiments

at B: y 0 = ye cos 8 -

ae

surface(‘@.

.

more

The increase in surface energy of the low index plane

AB

due to a small tilt away

position

from

the low index

is taken to be large enough to prevent

such tilt;

any

i.e. -

83

e + 87, - co9 8.

> ye sin

(2)

ae

with

concentration.

angle 13should therefore depend only on of surface energy with crystallographic (usually referred to as the “y-plot”)

be independent

of the angle u between

have

relatively

possible if

low

experiments using

the thermal etching of silver of evaporation

in pure nitrogen,

had the object of obtaining the effect of adsorption

nitrogen plus

These experiments

some quantitative

data on

on relative surface energies.

EXPERIMENTAL

surface

used.

specimens of “specpure”

The specimens,

prepared

from

silver were

about 2 cm2 x 0.2 mm, were

cold-rolled

sheet

(from

Johnson,

Matthey &Co., impurities detected spectrographically:

energies, that is if there is a large cusp in the y-plot at

Cd, Cu, Fe, Pb and Mn, each less than 1 p.p.m.).

the low index

avoid contamination

orientation.

which the angle of contact continuation

A surface between

structure

low index

surface is given by equation

for which there has been the maximum duction

of surface

energy

by simple

in and

(1) is one possible

faceting;

and

and thermal etching in mixtures of

oxygen and nitrogen,

Polycrystalline

The break up of the surface results in an increase of planes

the

and

surface and the low index plane.

index

other

We have investigated,

interference microscopy,

the original

the total surface area which is energetically

from

are reported in

of thermal etching on

hydrogen mixtures and in vacuum.

The contact

low

oxygen

here together

on the dependence

no net evaporation

the variation

the

detail

particularly

net evaporation

Further such experiments

in air and oxygen under conditions aY0

orientation

which show that striations can form even

when there is negligible

ay, sin 0

of

We have reported briefly some

rethe

To

no abtempt was made to polish

the surfaces ; interference

microscopy

showed

that

surface irregularities due to rolling were less Ohan 300 A deep. Tube

furnaces

of Mullite

were used for heating

total surface energy would be greater for a simple hill

specimens in air. For some experiments

and valley structure

were placed on a Mullite boat so that there was net

with any other value of 0.

It

follows that a surface at an angle greater than 0 from

evaporation

the low

the specimens were totally enclosed inside a silver box :

index

orientation

will not

striations which expose that plane. orientations

of striated

break

up into

Kingf4) measured

and unstriated

surfaces

of

silver heated

from the surface.

the specimens

In other experiments

the box, about 2 in. x 1 in. square, was made from “specpure”

sheet and was loosely constructed

the surrounding

atmosphere

so that

had easy access to the

in air and thus measured the contact angles for both (100) and { 11 I} planes. Later Moore(a) using an optical goniometer and also from estimates of the relative areas of low index and continuation

enclosure, the specimens hung by silver wires from a ceramic bead mounbed inside the box, in this way net evaporation of the specimens was reduced to a negli-

surfaces measured the same angles and calculated the relative surface energies ye/ye by neglecting the aye/83 term in equation (1).

gible amount. For obtaining mixtures of oxygen and nitrogen we have used a continuous flow gas system. Nitrogen,

Recently

Hondros

and Moore@) have studied

the

99.9 per cent pure, was passed from a cylinder

over

AND

RHEAD

hot

copper

turnings

to

potassium

hydroxide

controlled

flow of oxygen

stream from a voltameter electrolysed.

remove

to remove

carbon

1 in, dia.-and

and

carbon

over

dioxide.

A

to the gas

was admitted

The mixture

of gases, dried by passing

dioxide

specimen furnace.

oxygen

THERMAL

in which acidified water was

over magnesium perchlorate, at solid

MYKURA:

went through a cold trap

temperature

and into

the The

gas mixture finally flowed through a needle valve into the atmosphere

and the total flow rate was monitored

with a “Rotameter” By carefully

SILVER

845

not always satisfied;

of the additional

we therefore made use

information

given by the direction

of the striations and the directions and magnitudes surface.

Errors from *lo

to &2’

are estimated

To obtain a measure of the net evaporation at the beginning specimens

out how the evaporation

at regular intervals

rate changed as the striations

the proportion

of

THERMAL

ETCHING

IN

OXYGEN

AND

in f7

The surfaces break up into linear striations

per cent for several days.

To test the nitrogen

were made with no oxygen added

at flow rates of less than 100 cm3/min

the reaction with the hot copper was sufficiently Specimens

centrations

were

of oxygen,

flow rate of 75 f

heated

from

periods of 10 days at 900 f

10%.

for concentrations nominal cylinder.

con-

upwards,

for

For all runs a total

1 cm3/min was used.

of 10 p.p.m.

slow evolution

in various

10 p.p.m.

this method of gas preparation concentration

fast

heated in the gas did not become

We consider

satisfactory

of oxygen

down to a

but unreliable

much less than this because of the

of oxygen

purity

of

the

and the variation nitrogen

In the same furnace

from

of the

cylinder

to

and gas flow system

AIR

The general features of surfaces etched in oxygen with and without net evaporation

striated.

Some to find

the pressure (atmospheric

t,he current through the voltameter,

so that specimens

during

and at the end of each run.

were weighed

oxygen in the mixture could be kept constant to with-

t,o the gas flow;

tions which depend

are shown in Fig. 2. in direc-

on the surface orientation.

The

striations are much more widely spaced on the specimen

where

net evaporation

ference microscopy

up of strips of smooth curved

surfaces

orientations

was inhibited.

Inter-

shows that the striations are made (Fig.

flat facets joined 3).

by slightly

It has been found

from

of the grains that the striations are always

parallel to the direction of the zone axes of low index planes (ill}, the

(100) or (110).

inclinations

For (111) or (100) planes

of the facets

from

interferograms

verify that the facets are low index planes. On most of the (111) and (100) facets we have not been able to detect any departure from planarity;

specimens were heated in pure nitrogen and (without

may therefore be put at about 40 lattice spacings.

polarity

in pure oxygen.

of the voltameter

All

the

a measure

of nitrogen

and

surface (p in Fig. 1) we have taken the fringe spacing

the experiments

de-

scribed here were at 900 & 10°C. Using

a Baker

interference

made int,erferograms magnification ferogram

microscope

we have

surfaces

Fig. 3 shows a typical

of a surface heated in oxygen

the angle across a ridge-the

at a inter-

for 10 days,

contact angle-is

readily

measured to within 2” from the fringe spacings, and in favourable cases with an accuracy of f 1”. It was found necessary scope-fringe

to make a calibration

of the micro-

spacing against angle of tilt.

done with the aid of an optically

This was

ilat silvered glass

splinter mounted on a goniometer head from an X-ray diffraction camera. Several hundred grains were formed on each specimen, the crystallographic

orientations

were found from measurements

of the angle of tilt of the continuation

near the top of the ridge where the curvature surface is negligible.

of the specimen

of 800.

As

By reversing

mixtures

were obtained.

an

upper limit to step heights on these low index surfaces

the hot copper) hydrogen

for

the orientations.

+ 21 cm Hg) and the outlet flow of the gas as well as

purity experiments

of

the angles between low index facets and the general

developed.

flowmeter.

controlling

condition

OF

heating each specimen was weighed to within f 10 pug

Both the specimen furnace tube-

the furnace boat were of Mullite.

ETCHING

of some crystals

of the angles between

twin traces as described by Barrett@). This method requires at least three twin traces for each crystal, a

The measurements

fore limited to those striations The (110) facets occurred there

was

net

measurements

only

evaporation.

of the

were there-

most well developed. on specimens No

where

interferometric

could be made as the facets were too

small, they may well have been slightly curved. The contact angle was estimated from the range of orientations

on which (110) striations formed.

On the

specimen heated in air the (1 IO} facets developed rather erratically, some crystals near (110) not faceting and on others (110) facets appearing

up to 8’ from (110).

Table 1 summarizes the results of measuring the contact angles for specimens heated in air and oxygen and for conditions of both net evaporation and no net evaporation. The values obtained are compared with those of previous investigations. Certain anomalies were found with (100) striations; whereas (111) striations usually form sharp straight

ACTA

846

FIG.

METALLURGICB,

2. Thermally

VOL.

etched surfaces after (a) with evaporation

(b) evaporation

10,

1962

10 days

inhibited.

in oxygen.

RHEAD

Frc. 3. Intcrferogram TT’

facets

often

MYKURA:

AND

THERMAL

twin boundary

develop

L low index planes

(100)

with

irregularly

shaped

edges and the angles of contact,

especially

during the early stages of etching, concentrations found.

OF

SILVER

of striations on a twinned crystal after 10 days in oxygen inhibited). Fringe spacing = 0.29 ,u.

ridges

low as 15°-180.

ETCHING

are sometimes

C continuation

be interpreted variations evidence

as

of

of changes

(evaporation

surfaces

by means contact

847

of equation

angle

with

(1) and any

atmosphere

of the y-plot

For each angle an upper limit for ~J&J~is given by cos 0,

In the later work at lolver oxygen

the lower limit depends on the value assumed for ay,/%.

similar low angle (100) striations were

Since these angles are not stable they have not

For specimens tinuation

been included in the average values quoted here. In terms of surface energies the contact angles may

heated

in air and oxygen

surfaces have orientations

1. _ Contact

Kinat

Air (specimen evaporating) Air

(specimen evaporating)

angles 0

{1 10) striations (111) striations { IOO} striations (No. of crystals measured in bracket,s) _______ _______ 2.5” 36.5”

33.3” +

1.8” (88)

33.8” +

1.0” (21)

4” & 4”

30.5’

1.0” (24)

-

Air (specimen evaporating)

25.4” + 1.1” (Ii)

This work

Air

19.4”

This work

Oxygen

(specimen evaporating)

26.1” rt 1.3” (12)

34.2” & 1.0” (27)

This work

Oxygen

(no net, evaporation)

21.9” & 0.8”

31.6” +

(no net evaporation*)

-.

26.2” & 2.2” (56)

This work

&

1.0”

* Hondros and Moore’GJ and Moore ,‘7b) claim that faceting but some of the photographs show distinct faceting.

(8)

(7)

+

1.6” (26)

the con-

considerably

moved from (111) and (100) orient’ations.

TABLE

_luthor

are

with atmosphere.

14” + 2’ (6) -

does not occur when there is no net evaporation,

re-

Since the

ACTA

848

METALLURGICA,

VOL.

10,

1962

FIG. 4. Interferogram of (100) facets (A) with mainly 1111) steps after 10 days in oxygen with evaporation. The narrow twin shows (111) facets (B) with (100) steps.

greatest change in the y-plot is expected within about

respectively,

10” of the low index orientations

arcs are drawn at angles from the low index

30” is probably

equal to the mean values for the angles of contact.

aye/%’ at 8 = 20” to less than a tenth (7s - r,,)/e so that

found for specimens

heated in air;

cos e should give a value for ye/ye which is perhaps 1 or

Only surfaces with orientations

2 per cent too high.

come striated, grains with orientations

of inverted

This is confirmed by observations

twin boundaries,

on twins both oriented

near the limit of faceting, which give a direct measure of $@f3 or (111)

orientation

it was sometimes

found

that

striations did not form but instead the surface changed into large areas of low index planes bounded straight steps.

within these arcs beoutside the arcs

are found to remain smooth and unstriated. Secondary faceting may be explained by noting that if a continuation

(Mykura@)).

When the surface of a grain was very near to a (100)

the poles

surface joining

has an orientation

segments

of (100) facet

along AZ it can break up into (111) III

by sharp

The steps are usually shallow strips of

low index facet, in Fig. 4 the surface is mainly (100) planes and the steps (11 l} planes. This type of etching was frequently found only where there was net evaporation ; if low index surfaces have relatively low evaporation

rates it would

be expected

that evap-

oration would expose these surfaces. After

the formation

of linear striations

faceting) the continuation

(primary

surface itself may break up

into a hill and valley structure with low index facets (secondary faceting). Moore(s) has shown how secondary faceting occurs if the orientation

of the continua-

tion surface lies in the region ACZ of the unit stereographic triangle shown in Fig. 5. The arcs AB, CD and EF are the loci of orientations of the continuation

surfaces for (loo),

(111) and (110) striations

FIG. 5. Stereographic triangle illustrating secondary and simultaneous primary faceting. Points in ACZ: general surface orientations of crystals showing simultaneous primary faceting. Points in BDZ: orientation of corresponding “gadle ends”.

RHEAD

AND NYKURA:

facets and a surface with an orientation thus the final orientation equilibrium

THERMAL

ETCHING

OF

SILVER

a49

along CZ,

of a continuation

III

surface in

with both (100) and (111) facets should be Grains with surface orientations with-

at the point Z.

in the region ACZ facets (simultaneous tinuation

surface

can develop

in equilibrium

should have an orientation Examples

have

development

both (100) and (111)

primary faceting),

been

/

again the con-

with

both

facets

at Z. found

this is presumably

because

facets develop much faster than (110) facets. of secondary

and simultaneous the observed

predict

Measure-

tinuation surfaces. an example

primary faceting does

orientations

of the

con-

The int’erferogram of Fig. 6 shows

of simultaneous

The surface has developed

primary

faceting

in air.

into three sets of facets:

(100) planes, (111) planes and surfaces at various inclinations and in contact with both sets of low index surfaces ; we will refer t’o these surfaces as “gable Orientations were determined from fringe ends”.

I V III

(111)

ments we have made show that the above explanation not

\

/

of the simuhaneous

of (100) and (111) facets but not of (Ill)

with (110) facets,

h

FIG. 7. Schematic

To explain

representation

this apparently

/

\

IO0

Ill

d/

of Fig. 6.

anomalous

necessary to consider the equilibrium

00

effect it is

of three surfaces

which etched in this way the gable ends have a range

taken as a whole rather than the equilibrium between pairs of surfaces. The equilibrium configuration of the

of orientations

three sets of facets will be the one with the minimum

spacings and it has been found that on each crystal

predicted. surfaces

all in the region BZD

The orientations

and not at Z as

of the original

general

and gable ends for three such crystals

total surface energy.

showing

Since the low index surfaces are

at minima in the y-plot they may be considered with respect

plotted in Fig. 5.

Frc:. 6. Interferogram

are

to rotations.

simultaneous primary faceting in sir after 10 days. B, (111) facet; Q, “gable end”.

A minimization

A,

(100) facet;

fixed

of total

850

ACTA

energy gable

can therefore end ;

equilibrium

1

only occur by rotation

it is shown orientation

approximately

METALLURGICA,

in the appendix of

the

gable

of the

that

the

end is given

by

10, 1962

VOL.

shape of a continuation boundary

surface where it crosses a twin

and is in contact with two low index facets

(Fig. 3) and for the shape of the continuation on pyramids

found during enhanced

both these cases the surfaces become Ylll

-2 ( YG

set 8 1 +

in

steeper in the

region near the point of contact of the three surfaces.

‘?! Yc

= 2 set 4 -

surface

evaporation;

see 0 21

see3 f$ -

-

1

YG

+c sin 4 sec2 4

THERMAL ETCHING IN NITROGEN, HYDROGEN AND VACUUM

(3)

Striations

a+

where 8i, 8, and + are the angles of inclination

t,o the

oxygen-free

did not form

on specimens

heated

in

atmospheres.

The

heated

in

general surface of the( 11 l), (100) facets and gable end

“pure”

respectively

nitrogen plus 0.1 per cent hydrogen were very similar.

and where yin, yle,, and yc are the surface

If the ay/ae and 6’y/&j terms are neglected and the approximate

values ylil/yc

cos 25” are substituted with typical

= cos 34” and yi,,Jyo =

in the above equation together

values 8, = 324” and 0, = 24”, then 4 is

found to be about

loo-the

orientation

end should therefore be in the region the point Z. explained

The orientations

therefore

of the gable

BZD

and not at

of the gable ends can be

if it is assumed

surfaces are in equilibrium

that the three

simultaneously

as a unit.

It was found that on a given crystal the smaller gable ends are tilted most from the general surface, this is presumably facet.

(less than lo-’

Grain boundaries

energies.

surfaces

nitrogen

surfaces

because

occurs

equilibrium

most

rapidly

The same explanation

Fla.

between

across

the three

small areas of

would account

for the

were delineated

and both twin boundary were observed-evidence surface

energy

parts oxygen)

after a few hours

grooves and inverted grooves of a definite

with crystalline

shows a surface

heated

variation

orientation.

in nitrogen

grooves

the

is slow

were only about 0.3 ,u deep

and rolling marks had not completely diffusion

was probably

presence of impurities Evaporation

by

off. the

which are removed by oxygen.

to evaporate

Evaporation

facet (Fig. 9).

smoothed

suppressed

roughening was observed on specimens

heated and allowed mm Hg).

8

with etching in air, even after 5 days the

grain boundary Surface

of

Fig.

for 5 days,

kinetics of etching in these inert atmospheres compared

and in

exposed

But on specimens

in vacuum

(
large areas of plane heated in vacuum

8. Surface after 5 days heating in nitrogen. Shallow grain boundaries and inverted twin boundaries (T). The horizontal markings are rolling marks.

RHEAD

9. Evaporation

FIG.

and completely evaporation

enclosed

MYKURA:

AND

roughening

in a silver box

no evaporation

roughening

THERMAL

with

ETCHING

the development (Interferogram.)

to inhibit

occurred and

OF

of facets

after

SILVER

30 min

851

in v~cuurn.

degrees higher than those for 10 p.p.m. contact

angles for all concentrations

The mean

are shown

in

the surfaces were similar to those heated in nitrogen

Table 2 and the variation

and the nitrogen plus hydrogen

angle with the logarithm of oxygen partial pressure is

mixture.

plotted THERMAL WITH

Specimens atmospheres

ETCHING IN LOW OXYGEN

were heated with

parts by weight:

for periods

nominal

oxygen

of 10 days in concentrations,

10P5, 3 x 10V5, 10P4, 3 x 10-4, 10-3,

In 10 p.p.m. striated,

of oxygen

only about half the grains

considerably

striated than on the air-etched also some evaporation occurred

12.

The table

on specimens

summarizes

which

in vacuum.

more grains were unspecimens.

roughening

There was

but not as much as

The increase in the experimental

the contact

angles at low oxygen

concentrations

in the measurements

at these concentrations.

dition crystals

of the specimens; furthest

it was found

upstream

much more than those downstream, a higher concentration

the

concentrations

fringe

spacings.

The results are plotted

of the

in a unit

that

those

it is possible that

of silver vapour

unstriated, were oriented and from interferograms

surfaces for both (100)

This

in the gas flow striated

would clean off some of the adsorbed

of the continuation

and

of the surface con-

and

and (111) st,riations we found by measurement

to

error in

especially at 10 p.p.m. is due to a much wider scatter

Some 46 grains, striated

orientations

all the

were allowed

evaporate.

scatter is the result of variations

and 10-2. became

in Fig.

measurements

ATMOSPHERES CONTENT

of the cosine of the contact

downstream

oxygen.

the etched topography

At low

is complicated

by the surface roughness

caused by evaporation,

areas of smooth

were found

grains

facets

surface

formed

few

and on many

on the sides of

hillocks

and

stereographic t’riangle in Fig. 10(a) and a t’ypical area of the specimen is shown in Fig. 11. The mean contact

t,roughs where the surface was tilted by several degrees

angles were : {lOO}> 17.6’ + 2.0“;

were found on the underneath surfaces of specimens heated in low2 and 10e3 parts of oxygen, this is

these angles are appreciably air-etched specimens.

{ill},

24.9” & 2.0”;

lower than the angles for

Comparable results for an oxygen concentration of about 100 p.p.m. are shown in Fig. 10(b). At this concentration however the contact angles were several

from the general orientation.

Occasional

(1 lo} facets

possibly due to contact with Mullite. A few small areas of plane facet with orientations near the (110) pole developed on the specimens heated in 10-J parts of oxygen.

_4CTA

(a) oxygen concentration

METALLURGICA,

10e5

VOL.

10,

1962

(b) oxygen concentration

lo-’

FIG. 10. Stereographic projections showing orientations of: 0 grains which formed striations with (100) facets. n grains which formed striations with (111) facets. 0 continuation surfaces in equilibrium with (100) facets. l continuation surfaces in equilibrium with (100) facets. x unstriated grains.

FIG. 11. Typical

area of surface heated for 10 days in 1O-5 parts oxygen

It appears t,hat reducing the oxygen concentration produces a marked decrease in the contact angles. The orientations of unstriated grains were always found in the region of the stereographic triangle outside the arcs drawn at the orientations of the continuation surfaces. For concentrations where the arcs do not intersect no examples of simultaneous primary etching were found.

EVAPORATION

AND

The net loss of material

THERMAL

ETCHING

by evaporation

from the

specimens heated in air was limited by the rate of diffusion of vapour through the air in the sealed furnace tube. To find how thermal etching was affected by a faster evaporation rate specimens were heated in a steady flow of air, and as a result, a quite

RHEAD

MYKURA:

AND

THERMAL

ETCHING

OF

853

SILVER

TABLE 2. Contact angles at different oxygen concentrations

-

Nominal concentration

1.00 2.04 0.92 1.23 2.46 0.90 3.70 1.23

Oxygen Air 10-Z IO-3 3 x 10-a 10-d 3 x 10-s 10--s

x + & * * * k

10-l 0.05 0.06 0.14 0.05 0.22 0.06

x x x x x x

Contact angles 0 {Ill} striations { 100) striations (no. of crystals measured in brackets) __34.2” + 1.0” (27) 26.0” * 1.3” (12) 33.8” l 1.0” (21) 25.4’ & 1.1” (17) 27.2” + 1.6” (22) 32.0’ + 1.4” (18) 23.5” i 1.5” (17) 28.6” * 1.2” (27) 21.9” 4 1.8” (16) 29.8’ + 1.0’ (25) 20.0” * 1.7” (17) 29.4” * 1.7” (17) 21.6” k 2.0” (26) 29.2” * 1.4” (41) 17.6” * 2.0” (13) 24.9” f 2.0” (19)

Partial pressure 0, mm Hg.

Relative concentration parts 0, by weight

970 155 9.05 1.21 2.41 0.88 3.63 1.21

10-Z 10-s 1O-4 10-d 10-S IOW

x x x x

10-r IO-’ lOme 1OW

evaporation

of the general surface and that evapor-

ation from low index than the average formation

surfaces

rate.

lower

Additional

in-

on this point comes from the variation

evaporation

rate

with

time

etching as the proportion index

is appreciably

evaporation

facets

specimen

which

occurs

of surface made up of low

progressively

increases.

A

typical

was heated in air in a sealed furnace

and the weight of the specimen tervals up to 300 hr.

found

tube

at 20 hr in-

The tube had previously

used for several thousand

of

during

been

hours for heating silver so

that it may be assumed that the silver vapour near the specimen was in dynamic pressure

constant

fraction

during

equilibrium

and the vapour

the experiment.

As the

of the surface made up of visible low index

facet changed from zero at the beginning to not more

.808 -2

than 40 per cent after 300 hr the weight loss changed -I

0

I

2

from about 20 ,ug/cm2 per hr to 12 pg/cm2 per hr. Part of the change in evaporation rate may be due to an

3

increase in surface impurity concentration

FIG. 12. Variation of the cosine of the contact angles “Least with logarithm of partial pressure of oxygen. squares” straight lines.

from the interior of the specimen, mainly

to a lower evaporation

rate from low index

different form of etching was found on many crystals.

surfaces

After a few hours dots appeared on the surface, these

times more slowly

were apparently

clusions can be drawn from observations

small hillocks and had a density of about 2 x lo6 cm-2; they may be the sites of screw dislocations.

The dots became the nucleation

the formation extending

of facets which grew into striations

by

sideways (Fig. 13). Under these conditions

of fast evaporation consisted

sites for

mainly

the final structure of large pyramids

after 20 days

with exact

low

then these surfaces

frequently

spontaneous

is not howfor

changes of a flat surface under equilib-

rium conditions. The interferograms show that close to the base of the pyramids a shallow groove forms and the correct contact angles are preserved. The heights of the pyramids-sometimes greater than 10 ,u-when compared with the net weight loss from the surface, 14 mg/cm2, indicate that they are formed mainly by

con-

on specimens

higher than the surrounding

grains

by several microns. The specimens heated in a silver enclosure showed surface

which accounts

at least ten Similar

found grain surfaces, made almost entirely

Fig. 4, standing

the general surface at angles greater than the equilibwith the theory

than the average.

of smooth low index facets, similar to those shown in

negligible

ever in conflict

evaporate

heated in atmospheres of low oxygen content ; we have

index sides (Fig. 14) ; the sides were often inclined to rium contact angles given in Table l-this

by diffusion

but if it is ascribed

weight

location

losses.

The

effective

due to evaporation

changes

1O-2 ,u, while the striations were very pronounced the low index facets projected

in

were less than and

several microns above

the general surface. This is clear evidence that net evaporation is not essential for the development of striations. However the striations are more widely spaced

where net evaporation

is inhibited

and the

much higher density of striations on evaporating specimens shows that nucleation is considerably enhanced by net evaporation.

ACTA

FIG. 13. The formation

METALLURGICA,

VOL.

of facets during enhanced

10,

1962

evaporation.

After 2 days in air.

FIG. 14. Interferogram of pyramids formed by enhanced evaporation. After 20 days in air. The height of the pyramids is greater than t,he dept,h of focus of the microscopr.

RHEAD

MYKURA:

AND

THERMAL

TABLE 3. Net evaporat,ion rates of silver in various atmos-

pheres at 900°C

oxymm

changes in the partial pressure of oxygen

The variation of contact angle with oxygen pressure may be accounted

NO.18 Air Aj, Evaporation mhibited &4irFast stream

10-20

cause a relatively surface

2.53.5

et d.(3) found for the variation

1’ = 228 -

3-5

between 0.2 and 1O-4 atm.

~10,600

equation

mhibited

the coefficient

different atmospheres.

rates

are given

for

For similar specimens heated

atmosphere

there

losses of as much

quoted are typical ones.

were differences

as threefold,

in

the values

DISCUSSION

growth

of linear facets

various

mass transport

experiment of dynamic

during

account

thermal

mechanisms.

of the

etching

Comparison

for of

net evaporation.

investigations

we

surfaces

vary with oxygen

yL and continuation

average surface energy we may write: YL(P) = Y&(O) -

K,

log,0 P

(5)

Ye(P) = ye(o) -

K, log,, P*

(6)

Putting yL(o) = y,(o) y-plot

are caused

i.e. assuming that cusps in the

mostly

by differential

cos 8 = 1 -

K, - Ko l%(P)

tion and surface diffusion

justified by the experimental

ment of striations on silver. Striations do not always occur when there are finite cusps in the y-plot,

as shown for example

verted twin boundaries

by the in-

on silver heated in nitrogen.

be taken as a constant. following

This evidence is not however in conflict with the view that thermal etching is driven by a lowering of total

Kill -

surface energy. For values of yo/yO near unity the contact angles will be necessarily small and aye/at3

0.007

real value

of O-this

point

has been discussed

by

Blakely and Mykura”“. evaporation in air are comparable with the angles for conditions of net evaporation in 1O-4 parts of oxygen. This effect may be ascribed to the desorption of

calculation accuracy)

(all that is

K, -

-.-

R,

can

Ye(P)

From the slopes of the lines

values are found : K,,, -

K, = 8.3 & 1.6 K, = 6.4 h 1.4 ergs cm-2 i.e. K, K loo - K”= 0.044 -+ 0.009 ; ___= 0.034 -+

cm-2; R

K,, ---

K

Since K, m I’? and K is proportional

to r we may

conclude that about 4 per cent more oxygen atoms per unit area are adsorbed

The contact angles found for conditions of negligible

log,, P,

drawn in Fig. 12 and putting ye = 600 ergs cm-2 the ergs

ma,y be too large for equation (1) to be satisfied for any

adsorption

and neglecting the ay,Jae term in equation (1) we find :

For an order of magnitude

to the develop-

surfaces ye

pressure in the same way as the

have made indicate that both evaporation-condensacontribute

density for the par-

If it is assumed that t’he surface energies of both tJhe low index

i.e. where there is negligible

Some preliminary

is proportional

oxygen atoms, I‘, and has

lOI cm-2 (Herring(12)).

with theory should be made for conditions equilibrium

(4)

From the Gibbs adsorption

been taken to imply a constant

were as much as a quarter those in air.

a theoretical

ergs cm-2.

ticular pressure range and temperature : r = 0.95 x

The weight losses in nitrogen

Mullins’l’J) has given

P

of log,, p, x,

to the density of adsorbed

* The figure for evaporation in vacuum is for a period of 30 min and for vacuum with evaporation inhibited, 10 hr. All the other rates are mean values over 5-10 days.

weight

188 log,,

where p is the oxygen partial pressure in atmospheres

4-10

3 net evaporat’ion

Buttner

of the average surface

energy of silver at 900°C

Evaporation

in the same

greater decrease in the low index

energies as the pressure increased.

j-7

In Table

for by a relatively higher density of

adsorption sites on the low index surfaces which would

S-16

*Vacuum

affect the

changing the den-

sity of the adsorbed layer.

-18

Sitrozen I + 10-3 parts Nitrogen hydrogen *Vacuum

855

OF SILVER

surface energy without appreciably

Evaporation rata in pg/cm2 per hr

Atmosphere

ETCHING

onto low index surfaces than

onto surfaces with other orientations. If it is assumed that y&(o) = ye(o) w 1200 ergs cm-2 at a partial pressure of about 10e6 atm the 4 per cent difference between K, and K (low index) predicts for the ratio

oxygen following adsorption of silver vapour-only a small fraction of the adsorbed oxygen would need to

of surface energies at 10-l atm: yL/ys e 0.85 which is in accord with t,he observed values of the contact

be

angles.

removed-Buttner

et CZ~.(~)showed

that

large

ACTA

856

METALLURGICA,

APPENDIX

The

A surface structure similar to that shown in Fig. 6 is drawn schematically of surfaces, (ill),

on average

is a pyramid,

configuration consider energy

of

an

will be reached

for example

of the pyramid bringing

about

areas, but the inclinations

be

shown

from

-

aa, -

sin xl

(10)

XJ sin x1 + sin xz

aa,

aaloo

sin xs

01)

sin x1 + sin xs

VW-%-

pyramid.

is a minimum. changes

The

surface

of the low index facets may

in t’he y-plot.

(12)

total

of the three

in relative

be considered fixed crystallographically at sharp minima

can

when the total surface

surface energy can change by rotations surfaces

relationships

are

To find the equilibrium elementary

1962

aall1 --

of the three sets of surfaces we need only

equilibrium

Equilibrium

following

The basic

the bases of the pyramids

parallel to the general surface.

10,

geometry :

in Fig. 7. There are three sets

(100) and “gable ends”.

unit of surface topography ABCD,

VOL.

since they are

Therefore

only the

where xl = < DAC

and xs =


the projected

angles in the plane ABC of Fig. 7. On substitution these relationships condition

in equation

of

(9) the equilibrium

becomes :

“gable end” may rotate, which it may do (i) by movement of B toward

A, and C away from A (or vice

versa) ; this changes the relative areas of (111) : (100) of D along AD,

low index surfaces ; (ii) by movement

Yloo sinxz

Ylll sin Xl yG cos B,(sin x1 + sin xs)

+

yo cos e&sin xl + sin xz)

this varies t,he ratio of low index surface to gable end = 2 set 4 -

surface. The total surface energy E of the pyramid w&ten

may be

:

which * = YllPlll + Y100%00 + cos 81

YG% (8)

cos 4

cos e2

alOOand aG are the fractional areas of the projected onto ABC and 0,, (I2 and $ the

wherea,,,, facets

corresponding equilibrium

angles of inclination orientation

to ABC.

of the gable

For the

end we need

consider rotations of type (ii) ; to obtain the minimum energy

condition

we differentiate

aE

respect to I$ and put q

cos 0,

+

?100~

(8) with

= 0

aaloo

aall Ylllv

equation

aa,

+ YGF+

cos 0,

cos $

sin

aGG = 0.

+ YG+ 4 + __ cos I$ cos2 c$

sec3 I$ -

(9)

can be approximated

identical

to equation

1 aYa sin d - _ __ yc a+ toss d

to equation

(13)

(3) and is

(3) for the symmetrical

case

where x1 = xs. REFERENCES 1. R. SHCTTLEWORTH, Metallurgia 38, 125 (1948). 2. B.CHALMERS,R.KING andR. SHUTTLEWORTH, P~oc.Roy. Sot. A193. 465 (1948). 3. F. H.BuTTNER;E.R.FuN~ andH. UDIN,J. Phys.Chem. 58, 657 (1952). 4. R. KING, Thesis, London University (1955). 5. A. J. W. MOORE, Acta Met. 6, 293 (1958). 6. E. D. HOXDROS and A. J. W. MOORE, Acta Met. 8, 751 (1960). 7a. G. E. RHEAD and H. MYKURA, Acta Met. 10, 578 (1962). (b) A. J. W. MOORE, Ibid. 10,579 (1962) 8. C. S. BARRETT, Structure qf Metals (2nd Ed.) p. 41. McGraw-Hill, New York (1952). 9. H. MYKURA, Acta Met. 9, 570 (1961). 10. W. W. MULLINS, Phil. Mag. 6, 1313 (1961). 11. J. M. BLAEELY and H. MYKURA, Acta Met. 9, 595 (1961). 12. C. HERRING, Structure and Properties of Solid Su$zces (Edited by R. GOMER and C. SMITH)p. 46. Univ. of Chicago Press (1953).