Accepted Manuscript Thermodynamic Analysis of a Gas Turbine Cycle Combined with Fuel Reforming for Solar Thermal Power Generation
Mingjiang Ni, Tianfeng Yang, Gang Xiao, Dong Ni, Xin Zhou, Huanlei Liu, Umair Sultan, Jinli Chen, Zhongyang Luo, Kefa Cen PII:
S0360-5442(17)31167-2
DOI:
10.1016/j.energy.2017.06.172
Reference:
EGY 11180
To appear in:
Energy
Received Date:
25 July 2016
Revised Date:
09 May 2017
Accepted Date:
30 June 2017
Please cite this article as: Mingjiang Ni, Tianfeng Yang, Gang Xiao, Dong Ni, Xin Zhou, Huanlei Liu, Umair Sultan, Jinli Chen, Zhongyang Luo, Kefa Cen, Thermodynamic Analysis of a Gas Turbine Cycle Combined with Fuel Reforming for Solar Thermal Power Generation, Energy (2017), doi: 10.1016/j.energy.2017.06.172
This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1 2 3 4 5 6
Thermodynamic Analysis of a Gas Turbine Cycle Combined with Fuel Reforming for Solar
7
Thermal Power Generation
8 9
Mingjiang Ni1, Tianfeng Yang1, Gang Xiao1*, Dong Ni2, Xin Zhou1, Huanlei Liu1, Umair
10
Sultan1, Jinli Chen1, Zhongyang Luo1, Kefa Cen1
11
1 State
12 13 14
Key Laboratory of Clean Energy Utilization, Zhejiang University, 38 Zheda Road, Hangzhou, 310027, China
2 State
Key Laboratory of Industrial Control Technology, Zhejiang University, 38 Zheda Road, Hangzhou, 310027, China
15 16 17
Correspondence information: Gang Xiao, PhD, Professor
18
State Key Laboratory of Clean Energy Utilization, Zhejiang University, 38 Zheda Road,
19
Hangzhou, 310027, China
20
[email protected], Tel.: +86 571 87953290, fax: +86 571 87951616
21 22 23 24 25
1
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1
Thermodynamic Analysis of a Gas Turbine Cycle Combined with Fuel Reforming for Solar
2
Thermal Power Generation
3
Mingjiang Ni1, Tianfeng Yang1, Gang Xiao1,*, Dong Ni2, Xin Zhou1, Huanlei Liu1, Umair Sultan1,
4
Jinli Chen1, Zhongyang Luo1, Kefa Cen1
5
1
State Key Laboratory of Clean Energy Utilization, Zhejiang University, 38 Zheda Road, Hangzhou,
6 7
310027, China 2
State Key Laboratory of Industrial Control Technology, Zhejiang University, 38 Zheda Road,
8 9
Hangzhou, 310027, China Abstract
10
There is insufficient literature about solarized gas turbines that achieved high efficiency and solar
11
share simultaneously. It is because the outlet temperature of a solar receiver is always much lower
12
than a combustor and it is difficult to design a high-efficiency exhaust-heat recovery system except
13
for a complicated Rankine cycle. A solar-assisted chemically recuperated gas turbine system is
14
proposed and expected to achieve a good performance by combining with two-stage fuel-steam
15
reforming. The first stage is a low-temperature reformer, recovering exhaust gas heat, and the second
16
stage is a high-temperature one, absorbing concentrated solar radiation. Thermodynamic analyses
17
and comparisons are conducted. This system is expected to have a competitive thermal efficiency of
18
47.7%, which is 10.6 percentage points higher than that of a solarized gas turbine system without
19
reformers. Meanwhile, it has a solar share of 75.0%, which is 12.8 percentage points higher than that
20
of a solarized gas turbine system with a low-temperature reformer. In the viewpoint of energy level,
21
the two-stage fuel reforming upgrades low-level thermal energy of the turbine exhaust and solar
22
receiver into high-level chemical energy, reducing exergy destruction. The relative upgrade of
23
energy level is 38.2% for turbine exhaust and 17.4% for solar thermal energy.
24 25 26
Keywords: Solar thermal power; Solarized gas turbine; Fuel reforming; Thermodynamic analysis Corresponding author. Tel.: +86 571 87953290, fax: +86 571 87951616; E-mail address:
[email protected]
2
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation Nomenclature CRGT chemically recuperated gas turbine Ex exergy flow [MW] Exd exergy destruction flow [MW] ExQ heat exergy flow [MW] Exf fuel exergy flow [MW] ex specific exergy [kJ kmol-1] HRSG heat recovery steam generator h specific enthalpy [kJ kmol-1] LHV lower heating value [MJ kg-1] MSR methane steam reformer mf mass flow rate [kg s-1] Q heat flow [MW] R gas constant [kJ kmol-1K-1] solar-assisted chemically SACRGT recuperated gas turbine solar hybrid chemically recuperated SHCRGT gas turbine SHGT solar hybrid gas turbine SMSR solar methane steam reformer SRGT solar reforming gas turbine system s specific entropy [kJ kmol-1 K-1] T temperature [K] W power [MW]
Xj mole fraction of component j Greek symbols ηth thermal efficiency [%] ηex exergy efficiency [%] Ψ solar share [%] ξ exergy destruction rate [%] Δ difference Subscripts and superscripts ch chemical equ equilibrium exh exhaust gas app heat transfer temperature approach f fuel i
into the system
j
component index
mix o ph rad sol 0
mixture out of the system physical radiation solar reference ambient condition
1 2
1. Introduction
3 4
To reduce fossil fuel consumption and CO2 emissions, renewable energies, such as solar energy
5
and wind, are expected to provide the majority of the future energy supply. Solar thermal power
6
technologies have great potential to become a cost-effective, highly efficient and environmentally
7
friendly base-load power supply. Rankine (steam or organic) cycle and Stirling cycles have been
8
developed for solar thermal power generation [1]. Gas turbines are an advanced way to generate
9
power with benefits of compactness, low emissions, high reliability and multi-fuel capability. A
10
solarized gas turbine system is a promising technology for hybrid operation and dispatchability.
11
Several kinds of solarized gas turbine systems have been proposed and tested, which here is
3
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1
classified as simple solar hybrid turbine systems (SHGT), solar reforming gas turbine systems
2
(SRGT) and gas turbine systems integrated with low-temperature solar thermal energy.
3 4
1.1. Simple solar hybrid gas turbine systems
5
With the development of high-temperature solar air receivers, solar energy can directly provide a
6
majority of the heat supply for a gas turbine cycle. In the early 1980s, the Electric Power Research
7
Institute of the USA developed a SHGT system [2]. Concentrated solar radiation was used to preheat
8
pressurized air from a compressor before entering a supplementary combustor, as shown in Fig. 1(a).
9
The fuel mass flow of the combustor could be adjusted frequently to maintain a stable turbine inlet
10
temperature (TIT) regardless of the fluctuation of solar irradiation [3]. A pressurized air receiver is a
11
key component of the SHGT system, which works under unstable high-flux radiation and high-
12
temperature conditions. There are two categories of receivers, i.e., tubular receivers and volumetric
13
receivers. The outlet temperature of a tubular receiver with pressurized air is usually less than 800 °C
14
because of the limitation of metallic materials [4]. A quartz window is always adopted in a
15
volumetric receiver to maintain air pressurized. Porous or foam ceramics are used to absorb high flux
16
radiation for heating air up to 1000 °C or higher [5, 6]. Barigozzi et al. [7] used TRANSYS® and
17
Thermoflex® to simulate a SHGT system based on a SGT-750 Siemens turbine. This system could
18
achieve an electric output of 34.3 MW and a thermal efficiency of 38.3% with a solar share of 70.0%
19
on a typical summer day.
20
So far, several pilot projects of solar hybrid gas turbine systems have been developed. An EU-
21
funded project, called SOLGATE, was conducted to determine the feasibility of a solar hybrid gas
22
turbine system [2]. The SOLGATE project had a capacity of 230 kWe, a solar share of close to 70%
23
and a thermal efficiency of 20%. Compressed air was firstly heated by a tubular receiver and then by
24
two volumetric receivers until reaching 960 °C [8]. Another project, named SOLHYCO, aimed to
25
develop a metallic tubular receiver instead of a volumetric receiver to reduce cost [9]. The outlet air
4
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1
temperature of the tubular receiver reached 800 °C [10]. SOLUGAS, another EU-funded project and
2
the first solar hybrid gas turbine system with a MW scale, was tested under design and specific
3
conditions to study its operating characteristics. The tubular receiver made of nickel alloy produced
4
pressurized air of up to 800 °C [4]. In addition, the PEGASE project in France is still under
5
development [11], as well as a new solar air turbine system in CSIRO of Australia [12].
6 7
1.2. Solar reforming gas turbine systems
8
Fig. 1(b) displays a SRGT system, where a solar methane steam reformer (SMSR) absorbs solar
9
radiation by an endothermic reaction, and then the reaction product (syngas) enters a combustor.
10
Reforming of hydrocarbons can convert solar energy into chemical forms by endothermic reactions
11
[13-22]. For instance, the caloric value of methane reforming was increased by 28% [23]. Over the
12
past decades, several solar reforming projects have been successfully implemented to upgrade the
13
calorific value of the feeding fuel [23, 24]. Elysia and Mitsos [25] performed an analysis of a
14
combined cycle integrated with solar reforming, and the results indicated that the maximum solar
15
share could reach 20.5% with a thermal efficiency of 47.6%. Tamme et al. [26] used a solar specific
16
receiver-reactor to upgrade fuel in gas turbine systems. The shortcoming of SRGT system is that the
17
solar share is limited to 25%-30% depending on the process conditions. Steam Fuel
Fuel Receiver
Bypass
Solar Energy
Solar Energy
SMSR
Combustor Bypass
Combustor Turbine
Compressor
Turbine
Compressor Generator
18 19
Air
(a)
Generator
Exhaust
Air
(b)
Exhaust
20
Fig. 1. Schematics of a simple solar hybrid gas turbine system (SHGT) (a) and a solar reforming gas
21
turbine system (b).
22
5
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1
1.3. Gas turbine systems integrated with low-temperature solar energy
2
Instead of high-temperature solar receivers or methane-steam reforming, some gas turbine systems
3
combined with low-temperature solar thermal energy. Hong et al. [27] proposed a solar turbine
4
system integrated with methanol decomposition in solar parabolic troughs at 200 °C-300 °C, and the
5
solar share was 18% at the design point. Zhang and Liar [28] presented an intercooled chemically
6
recuperated gas turbine cycle using low temperature solar energy to evaporate water in an
7
intercooled gas turbine. A solar share of 20.3% and a thermal efficiency of 45.9% were expected at
8
normal conditions. Livshits and Kribus [29] studied a solar steam injection gas turbine system with a
9
high steam-to-air ratio, where steam was generated by parabolic troughs or linear Fresnel
10
concentrators. The thermal efficiency and solar share of this system could reach 49% and 21%,
11
respectively. An integrated solar combined cycle system (ISCCS) is of a bottoming Rankine cycle
12
with adding solar energy at low temperature [30-34]. The net instantaneous electrical solar share is
13
17.5% at the design point. For a typical meteorological year in California, the annual solar share is
14
9.4% or 5.6% for this system with or without thermal storage, respectively [30]. Although the solar
15
thermal-to-electric efficiency can reach up to 40% [31], the solar share of ISCCS is often less than
16
20%, which is much lower than that of conventional stand-alone solar thermal power plants.
17
Solarized gas turbine systems mentioned above hardly achieve high efficiency and solar share
18
simultaneously. For example, the SHGT system has a high solar share but the thermal efficiency is
19
lower than 40% because of large exhaust gas loss. A straightforward way to improve the efficiency
20
of the SHGT system is to combine it with a bottoming Rankine cycle. However, to fulfill the high
21
efficiencies of combined cycle plants (>50%), the power capacity should be over 50 MW, which is
22
not feasible for a new technology because of the very high investment cost [35]. It is noted that the
23
size of a gas turbine is sufficiently small to be installed on top of a solar tower, while a steam turbine
24
system is so large and complicated that should be installed on the ground. The long pipe system
25
between gas turbine and steam turbine can cause a lot of route loss and increase the cost. It is a
6
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1
possible way to establish a solar gas turbine system with both high thermal efficiency and solar share
2
by directly absorbing solar energy and using an alternative way to recover exhaust gas heat instead of
3
a bottoming steam cycle.
4
This study proposes a solar-assisted chemically recuperated gas turbine system (SACRGT)
5
combined with two-stage fuel-steam reforming, which consists of low- and high-temperature fuel
6
reformers. The former is implemented with recovering exhaust gas heat, and the latter absorbs heat
7
from concentrated solar radiation. SACRGT is expected to increase the thermal efficiency and solar
8
share simultaneously by reducing the combustion exergy destruction and recovering low-level
9
thermal energy of the turbine exhaust and solar receiver. In order to have a deep understanding about
10
the performance of SACRGT, thermodynamic analyses are conducted, as well as comparisons with
11
other system configurations.
12 13
2. System description and models
14
SACRGT is compared with a solar hybrid chemically recuperated gas turbine system (SHCRGT)
15
without high-temperature solar reforming and SHGT without fuel reforming. In order to clearly
16
illustrate the performance, energetic and exegetic simulation models are both established. Energetic
17
analysis is mainly based on the first law of thermodynamics and gives concise characteristics.
18
Exergetic analysis accounts for the available energy and thermodynamic irreversibility [36], trying to
19
find out main exergy-destruction processes.
20 21
2.1. System description
22
Fig. 2(a) depicts the SACRGT system, where compressed air from a compressor is first preheated
23
by a solar air receiver and then flows into a combustor. The exhaust gas heat from the turbine is
24
recovered by a low-temperature fuel reforming system in a blue dashed box and a high-temperature
25
fuel reforming system in a red dashed box. The low-temperature fuel reforming system consists of a
7
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1
heat recovery steam generator (HRSG) and a methane steam reformer (MSR). The high-temperature
2
fuel reforming system is a solar methane steam reformer (SMSR). The pressurized syngas flows on
3
the tube-side of the MSR filled with nickel-based catalyst pellets, and exhaust gas flows on the shell
4
side [37-43]. Using methane-steam reforming as exhaust heat recuperation has been studied and
5
validated [44-48]. The extent of fuel reforming in MSR is limited due to the exhaust gas temperature,
6
and the fuel conversion is partially completed [49]. Therefore, high-temperature SMSR is added for
7
further reforming, absorbing more solar thermal energy to improve the solar share. As a comparison
8
system, SHCRGT is proposed without SMSR, as shown in Fig. 2 (b). Receiver
Combustor
Receiver Solar Energy
Combustor
Solar Energy Bypass
Bypass Turbine
Compressor Air
Turbine
Compressor Generator
Air
Generator
SMSR Bypass
Solar Energy Water
Water
Water pump
Water pump Exhaust
HRSG
Exhaust
MSR HRSG
Mixer Fuel compressor
Mixer
MSR Fuel compressor
Fuel
9
Fuel
(a) SACRGT
(b) SHCRGT
10
Fig. 2. Schematics of a solar-assisted chemically recuperated gas turbine system (SACRGT) (a) and
11
a solar hybrid chemically recuperated gas turbine system (SHCRGT) (b).
12 13
The reforming systems and gas turbine are compact to be installed on the solar tower, which
14
reduces the cost significantly. Another potential advantage of the SACRGT system is that NOx
15
emissions can be as low as 1 ppm just as a chemically recuperated gas turbine (CRGT) system [50].
16
Steam in the syngas injected into the combustor results in a lower flame temperature, and hydrogen-
17
rich syngas lowers the flammability limit to keep the monoxide formation within an acceptable level
18
[51]. Moreover, SACRGT has a better part-load performance than a simple gas turbine cycle or
19
combined cycle [51], which is important for a solar thermal power system to accommodate 8
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1
dispatchability. A comparison analysis is carried out based on energetic and exergetic methods for
2
SACRGT and SHCRGT and SHGT systems.
3 4
2.2. Energetic model
5
The cycle simulations presented in this paper are based on Aspen Plus®, and the thermodynamic
6
properties are calculated using the Redlich-Kwong-Soave model with default binary interaction
7
coefficients [52]. The reactions of methane-steam reforming in the MSR and SMSR can be described
8
by two main equations [17]:
9
CH 4 H 2O CO 3H 2 ;
10
CO H 2O CO2 H 2 ;
0 H 298 K 206.25kJ / mol 0 H 298 K 41.03kJ / mol
(1) (2)
11
The reformers including MSR and SMSR are simulated by the Gibbs reactor, which uses Gibbs free
12
energy minimization to calculate the chemical reaction and phase equilibrium with restricted
13
equilibrium specifications for systems. The chemical equilibrium approach temperature
14
to specify the chemical non-equilibrium at the reformer outlets. At a high temperature, the catalyst
15
activity is high, and the approach temperature difference is small. For a typical reformer using a
16
nickel-based catalyst, the equilibrium approach
17
below 650 °C [51]:
Tequ 43.33(1.0
To ), 650
is used
is zero above 650 °C and decreases linearly
Tequ 0, To 650C
18 19
Tequ
Tequ
(3)
To 650C
(4)
20
where To is the temperature of the fuel mixture at the reformer outlet. The heat transfer temperature
21
approach of MSR is given by
22
Tapp Texh Tout
(5)
23
where Texh is the temperature of the turbine exhaust gas. The syngas composition at the MSR outlet
24
is equal to the equilibrium composition when the temperature is given by 9
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation Tequ Texh Tapp Tequ
1
(6)
2
The temperature of the fuel mixture at the SMSR outlet is assumed to be 800 °C, which is limited by
3
the metal tube. The equilibrium temperature of the fuel mixture at the SMSR outlet is set to 800 °C
4
according to Eq. (3).
5
Fig. 3 shows a diagram of the temperature vs. heat transfer for HRSG and MSR, where the
6
minimum temperature approach determines the maximum mass flow rate of water and heat recovery.
7
This value is set to a constant 10 °C in this study. T
Tapp
Exhaust gas
MSR
Tapp Evaporation
CH4 HRSG
Q
8 9
Water
Fig. 3. Diagram of temperature vs. heat transfer for HRSG and MSR.
10 11 12 13
The thermal efficiency of a system is defined as
th
Wnet Q f Qsol
(7)
Q f m f LHV
(8)
14
where Wnet is the net electric power produced by the system, including the water pump and fuel
15
compressor consumption; Q f is the fuel heat input based on the low heating value (LHV); m f is the
16
fuel mass flow rate and Qsol is the solar heat absorbed in the solar air receiver and SMSR. The solar
17
contribution to the system is described by the solar share, which is given by
18
Qsol Q f Qsol
10
(9)
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1
The temperature of compressed air at the outlet of the solar air receiver is assumed to 1000 °C
2
typically for a volumetric receiver. TIT is assumed to be 1150 °C, which is lower than that in Ref.
3
[53] to ignore the turbine cooling penalty. The air flow rate of the compressor is set to 10 kg/s.
4
Methane is chosen as the raw material for fuel-steam reforming, and dry air is assumed to be a
5
mixture of 21% oxygen and 79% nitrogen. The model parameters are listed in Table 1 [35, 53-55].
6 7
Table 1
8
Simulation parameters. Item
Parameter
Value
Pressure ratio
10-40
Compressor Isentropic efficiency [%]
Combustor
Turbine
Ambient conditions
SMSR
HRSG
MSR
Solar air receiver
89
Air flow rate [kg s-1]
10
Efficiency [%]
100
Pressure drop [%]
3
LHV (methane) [MJ kg-1]
50.04
TIT [K]
1423
Isentropic efficiency [%]
90
Temperature [K]
298.15
Pressure [Pa]
101325
Dry air
21%O2+79%N2
Temperature [K]
1073
Pressure drop [%]
3
Hot side pressure drop [%]
2
Cold side pressure drop [%]
3
Temperature approach [K]
10
Hot side pressure drop [%]
2
Cold side pressure drop [%]
5
Temperature approach [K]
10
Temperature [K]
1273
11
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation
Others
Receiver pressure drop [%]
3
Water pump efficiency [%]
85
Fuel compressor efficiency [%] 85 Mechanical efficiency [%]
99
Generator efficiency [%]
98
1 2 3 4
2.3. Exergetic model For a steady control volume, the exergy balance equations, regardless of kinetic and potential change, can be written as [36]
Ex Ex
5
i
Q
Exo Wo Exd
(10)
6
where Exi and Exo are the exergy flow rates at the inlet and outlet of the control volume,
7
respectively, Wo is the work output and Exd is the exergy destruction of the control volume,
8
subscript (0) refers to the reference ambient condition, which is chosen as 298.15 K and 101325 Pa
9
and
10
ExQ
is the heat exergy flow, which is given by
ExQ (1
T0 )Qsol T
(11)
11
where T is the working temperature of SMSR or the solar air receiver. The exergy of working
12
stream is composed of physical exergy and chemical exergy, which is given by [36]
13 14 15
ex ex ph ex ch
(12)
The physical exergy is calculated as
ex ph (h h0 ) T0 ( s s0 )
(13)
16
where h and s are the specific enthalpy and entropy, respectively. The chemical exergy is important
17
in the combustion and reforming process. The chemical exergy of a mixture stream is given by [56]
18
ch exmix X j ex chj RT0 X j LnX j
12
(14)
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation Xj
1
where R is the gas constant and
is the mole fraction of each component in the mixture stream.
2
The reference specific chemical exergies of pure chemical substances are listed in Table 2, and the
3
reference ambient air has 100% humidity [57]. Aspen Plus® does not have a built-in exergy analysis
4
function, and the exergy of each stream must be calculated by users according to Eqs. (10)-(14). The
5
enthalpy and entropy of each stream are obtained using Aspen Plus®, and the values of the same
6
stream at the reference ambient condition can be acquired using Aspen Transfer block and Heat
7
Exchanger block specified at the ambient condition. Chemical exergy data are not included in Aspen
8
Plus® and should therefore be calculated according to Eq. (14) and Table 2. The exergy efficiency
9
can be used to assess the reversible performance of each component in the system. For a power
10
consumption component, such as a compressor, water pump or fuel compressor, the exergy
11
efficiency is defined as
ex
12
Exo Exi Wi
(15)
13
where Wi is the power input. For a power generation component, such as a turbine, the exergy
14
efficiency is defined as
ex 15 16
Wo Exi Exo
For a combustor, the exergy efficiency is defined as
ex 17
Ex f ,mix
18
where
19
efficiency is defined as
Exo Exi Ex f ,mix
(17)
is the fuel exergy or reformed fuel mixture exergy. For other components, the exergy
ex 20
(16)
Ex Ex Ex o
i
Q
13
(18)
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1
The exergy destruction rate is used to describe the percentage of exergy destruction for each
2
component, which is given by
3
Exd , j
Ex
(19)
d
Exd , j
and
Ex
4
where
5
the system, respectively. The exergy efficiency of the whole system is defined as
d
are the exergy destruction of a component and the total exergy destruction of
ex 6
Ex f , ExQ
Wnet Ex f ExQ
(20)
and Wnet are the fuel exergy input, the solar heat exergy input and the net electricity
7
where
8
output, respectively.
9 10
Table 2
11
Reference specific chemical exergy.
Substance H2O CO H2 O2 N2 CO2 CH4
Specific chemical exergy (kJ kmol1) 11710 275430 238490 3970 720 20140 836510
12 13
3. Results and discussion
14 15
Energetic results are discussed here, mainly including thermal efficiencies, solar shares and net
16
power, for SHGT, SHCRGT and SACRGT. Exergetic analysis is mainly on exergy efficiencies and
17
exergy destruction rates, trying to point out practical strategies for further improvements.
14
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1 2
3.1. Results of energetic analysis
3
Fig. 4 shows the thermal efficiency and solar share variation as a function of pressure ratio. The
4
solar share decreases as the pressure ratio increases because the solar energy absorbed by the
5
receiver decreases, when the compressor outlet temperature of air increases with pressure ratio. The
6
thermal efficiency first increases and then decreases with increasing pressure ratio. The maximum
7
thermal efficiency of SACRGT is approximately 47.7%, which is very close to SHCRGT, and 28.6%
8
higher than SHGT when the pressure ratio is 20. The solar share of SACRGT is 75%, which is
9
similar to SHGT, and 17.1% higher than SHCRGT. The net electricity power of SACRGT and
10
SHCRGT is much higher than that of SHGT, as shown in Fig. 5, which means a higher specific
11
power output. 80
48
75 44
Thermal efficiency--SHGT Thermal efficiency--SHCRGT Thermal efficiency--SACRGT Solar share--SHGT Solar share--SHCRGT Solar share--SACRGT
42 40
70
65
38 36
Solar share (%)
Thermal efficiency (%)
46
60
34 32
55 10
15
20
25
30
35
40
12
Pressure ratio
13
Fig. 4. Thermal efficiencies and solar shares vs. pressure ratio.
14
15
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 5.5
Net power--SHGT Net power--SHCRGT Net power--SACRGT
Net power (MW)
5.0
4.5
4.0
3.5
3.0
2.5 10
15
20
25
30
35
40
Pressure ratio
1 2
Fig. 5. Net power output vs. pressure ratio.
3 4
In SACRGT, the methane consumption rate of MSR decreases and the methane consumption of
5
SMSR increases with increasing pressure ratio, as shown in Fig. 6. At the SMSR outlet, methane-
6
steam reforming is almost completed. Two solar receivers at the solar tower are needed For
7
SACRGT, one for compressed air heating and the other for solar methane-steam reforming (SMSR).
8
Fig. 7 shows the thermal power inputs of the air receiver and SMSR, which is importance for control
9
strategies of heliostats with two concentrating focuses. 6
Methane consumption--MSR Methane comsumption--SMSR
Methane consumption (g/s)
5
4
3
2
1
0 10
10 11
15
20
25
30
35
40
Pressure ratio
Fig. 6. Methane consumption rate of MSR and SMSR vs. pressure ratio.
12 13
16
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 8
Thermal power input--SAR Thermal power input--SMSR
Thermal power input (MW)
7 6 5 4 3 2 1 0 10
15
25
30
35
40
Pressure ratio
1 2
20
Fig. 7. Solar thermal power inputs vs. pressure ratio.
3 4
Additional water is needed for the reforming process in SACRGT and SHCRGT, as shown in Fig.
5
8. The water consumption of SHCRGT and SACRGT is approximately 1 kg/(kW·h) when the
6
pressure ratio is 20, which is still less than evaporative-cooling solar thermal plants, as shown in
7
Table 3 [29, 58]. A condenser may be needed for water recovery especially in water scarce regions.
Water consumption (kg/(kW·h))
1.5
Water consumption--SHCRGT Water consumption--SACRGT
1.4 1.3 1.2 1.1 1.0 0.9 0.8 10
8 9
15
20
25
30
35
Pressure ratio
Fig. 8. Water consumption vs. pressure ratio.
10
17
40
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1
Table 3
2
Water consumption of typical thermal power plants. Technology Natural gas combined cycle with evaporative cooling Cola/nuclear with evaporative cooling Parabolic trough with evaporative cooling Linear Fresnel with evaporative cooling Parabolic trough with dry cooling Power tower with dry cooling
Water consumption [kg/(kW·h)] 0.76 1.51-2.84 3.03 3.79 0.30 0.34
3 4
3.2. Results of exergetic analysis
5
Exergetic analysis can determine loss sources and give advice how to improve the system
6
performance. Exergetic analysis is conducted assuming that the pressure ratio is 20, where peak
7
efficiencies are obtained for SACRGT and SHCRGT. Fig. 9(a) shows the exergy efficiencies and
8
exergy destruction rates of the main components in the SHGT system. The exergy efficiency of
9
SHGT is 44.7%. The maximum exergy destruction rate occurs in the exhaust gas, which is 55.2%.
10
Another main exergy destruction cause is the combustor, which has a relatively low exergy
11
efficiency of 74.3%. It is practical to find a way to reduce the exergy destructions of the exhaust gas
12
and combustor, according to the exergy analysis of SHGT. In SHCRGT, exhaust heat is recovered by
13
HRSG and MSR, and the exergy destruction of the exhaust gas decreases significantly compared
14
with SHGT. The exergy efficiency of the SHCRGT system is 55.0%, as shown in Fig. 9(b). The
15
main exergy destruction is from the combustor, although the exergy efficiency is still slightly higher
16
than that of SHGT. The exergy destruction caused by the fuel compressor and water pump is
17
negligible.
18
The low-temperature fuel reforming system (HRSG and MSR) reduces the exergy destructions of
19
the exhaust gas and improves the thermal efficiency of SACRGT, as shown in Fig. 9(c) (without
20
showing the mixer, fuel compressor and water pump). The high-temperature fuel reforming reduces
18
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1
the methane consumption (with high level of exergy), and the combustor exergy efficiency of
2
SACRGT is higher than SHCRGT. The overall system exergy efficiency of SACRGT is 57.5%
3
higher than SHCRGT. Exergy efficiency Exergy destruction rate 94.4
55.2 50
80
Exergy efficiency (%)
60
94.7
92.3
90.4
74.3 40
60 30 40 20 14.1
12.3
20
11.5 10
6.8 0.1
0 om C
r so es pr
SA
R om C
or st bu
m co el Fu
0.0
r so es pr
0
s ga st au h Ex
e in rb Tu
Exergy destruction rate (%)
100
(a) 100
Exergy efficiency Exergy destruction rate 36.2
94.4 90.4
99.2
98.7
94.9
92.4
35
90.2
25 60
20.9
40
15
13.4 11.9
10 20
6.7
6.6
5
3.0
0 om C
0.1
r so es pr
SA
R om C
or st bu el Fu
m co
r so es pr
Exergy efficiency (%)
100
94.4
1.2
0.0
p e in m rb pu Tu er at W
SG R H
M
er ix
0.0
m or ef R
(b)
E
as tg us a xh
30
90.1
25
82.8
80
22.1 20
60
14.9
15
13.3 40
10 7.5
7.4 20
3.3 0
5
0
98.8
98.5
94.8
90.4
er
Exergy efficiency Exergy destruction rate
28.4
4
20
r so es pr om C
5 2.1 0.0
R SA
or st bu m o C
e in rb Tu
(c)
SG R H
SR M
Exergy destruction rate (%)
Exergy efficiency (%)
30
77.5
Exergy destruction rate (%)
82.8
80
SR SM
as tg us a h Ex
0
Fig. 9. Exergy efficiency and exergy destruction rates of the SHGT (a), SHCRGT (b) and SACRGT.
19
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1
The low- and high-temperature fuel reforming system upgrades energy level from thermal energy
2
into chemical energy. The concept of energy level was proposed by Ishida and Kawamura [59, 60],
3
and used to characterize energy quality of work output, defined by
A
4
ex s 1 T0 h h
(21)
5
The difference between the energy levels of methane and combustion gas causes a lot of exergy
6
destruction in the combustor of SHGT system, as shown in Fig. 10(a). The turbine exhaust is not
7
utilized, although it has high energy level. In the SHCRGT system, the methane raises the energy
8
level of turbine exhaust from thermal energy to chemical energy by low-temperature fuel reforming,
9
as shown in Fig10(b), which reduces the exergy destruction of combustor. As to the SACRGT
10
system, a high-temperature fuel reforming is added after the low-temperature fuel reforming, which
11
further upgrade the solar thermal energy to chemical energy and further reduces the exergy
12
destruction of combustor, as shown in Fig. 10(c). The exergy of methane does not match the
13
combustion in gas turbine systems [27]. However, the methane exergy can act as a drive force to
14
upgrade thermal energy (turbine exhaust and solar thermal energy) to chemical energy. That is the
15
reason why the exergy efficiency of SACRGT is higher than SHGT and SHCRGT. For SACRGT,
16
the relative energy upgrade of energy level is 38.2% for turbine exhaust, and 17.4% for solar thermal
17
energy of SMSR.
18
20
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation Combustor 1.0
Methane Combustion gas
Energy level
0.8
Turbine exhaust 0.5
0.3
0.0 1.0
(a) Methane Syngas of MSR Combustion gas
Energy level
0.8
Turbine exhaust Turbine exhaust 0.5
Low-temperature reforming Exhaust
0.3
0.0
1.0
(b) Methane Syngas of MSR Syngas of SMSR Combustion gas
Energy level
0.8
Solar energy of SMSR
Turbine exhaust
Turbine exhaust 0.5
High-temperature reforming
Exhaust
0.3
0.0
1 2
(c) Fig. 10. Cascade utilization of exergy in SHGT (a), SHCRGT (b) and SACRGT (c).
21
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1
3.3. Strategies for further improvement
2
According to the exergy analysis, strategies are discussed for further improvement of the
3
SACRGT system. Although the two-stage fuel reforming system decreases the energy level gap
4
between fuel and combustion gas, the exergy destruction in the combustor is still high. Increasing
5
TIT can reduce the combustor exergy destruction. In this study, TIT is set to 1150 °C, while TIT of
6
modern advanced gas turbine is always over 1500 °C [61]. The steam generated from HRSG can also
7
be used to cool the turbine blades and nozzles because steam has better heat transfer performance
8
than air from a compressor, which means higher TIT is allowed. Another suggestion is to increase
9
the isentropic efficiencies of the compressor and turbine, which are over 90% for advanced gas
10
turbines [61]. Intercooling and reheat are also suitable for SACRGT to reduce exergy destruction of
11
compressors and turbines. With the development of solar receivers, high-temperature receivers
12
(>1000 °C) including SMSR and air receivers can be used to further increase the solar share.
13 14
3.4. Modification of mature gas turbines
15
To demonstrate this new idea, it is appropriate to modify a mature gas turbine considering system
16
cost. Old gas turbines with silo-type or side-mounted combustors are easy to connect to a compressor
17
and an additional solar gas receiver, as the necessary gas pipe of the compressor has already been
18
designed. However, most modern gas turbines with annular or can-annular combustors would require
19
a major redesign of the central casing and combustion section to allow redirection of gas flow [3].
20
The combustor also should be modified to allow reformed fuel gas with a high fraction of steam
21
entry and to keep the flame stable. The combustion mechanism of syngas combustion has been
22
studied by many researchers [62-66]. The combustor liner and outer casing should be designed to
23
withstand high-temperature air from a solar air receiver and the fuel mixture from SMSR. With the
24
injection of steam, the mass flow in a turbine is greater than that in a compressor, which could be
25
limited to keep the compressor from experiencing surge. Aero-derivative gas turbines could be better
22
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1
suitable for modification because of their greater ability to accommodate increased mass flow [51].
2
The control system also requires modifications to satisfy different operation modes, such as starting,
3
solar hybrid operation, partial load, fuel only operation, shutdown, and safety actions for
4
emergencies. To reach a higher annual solar share, a thermal energy storage system can be added.
5 6
3.5. Comparison with conventional systems
7
Table 4 compares the performance characteristics of SACRGT with other solar thermal power
8
systems. A solar reforming gas turbine system uses the fuel exergy to upgrade the high-temperature
9
solar thermal energy (>600 °C), and a solar turbine system with integration of methanol
10
decomposition [27] uses the fuel exergy to upgrade low-temperature solar thermal energy (200 °C-
11
300 °C). In the viewpoint of energy level or exergy cascade utilization, these two kinds of systems
12
do not take full advantage of fuel exergy. The SACRGT system has two-stage upgrade process with
13
different working temperatures. A low-temperature reforming is used to upgrade the exhaust gas heat
14
and a high-temperature reforming for solar thermal energy upgrade, achieving a high thermal
15
efficiency and solar share simultaneously. The SACRGT is expected to be a promising configuration
16
for future solar tower systems.
17 18
Table 4
19
Characteristics of solar thermal power cycles. System
Thermal power cycle
Solar receiver temperature
Thermal efficiency
Solar share
Parabolic troughs [2]
Rankine steam cycle
400 °C
37%
˃90%
Tower [67, 68]
Rankine steam cycle
560 °C
~42%
˃90%
ISCCS [30]
Bottoming Rankine cycle integrated with solar heat
400 °C
40%
5.6-9.4%
SOLGATE [2]
Simple solar hybrid gas turbine cycle
960 °C
~20%
70%
23
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation
1
a
SOLHYCO [9]
Simple solar hybrid gas turbine cycle
800 °C
28%
23.1%
SOLUGAS [4]
Simple solar hybrid gas turbine cycle
800 °C
38%
--
Siemens turbine model [7]
Simple solar hybrid gas turbine cycle
800-1000 °C
38.3%
70%
Methane reforming [25]
Solar reformed fuel for combined cycle
577-877 °C
47.6%
20.5%
Methanol decomposition [27]
Solar reformed-fuel combined cycle
200-300 °C
35 %
18%
SOLRGT [28]
Solar-driven steam for chemical recuperated cycle
200-250 °C
45.9%
20.3%
Steam injection [29]
Solar-driven steam injection cycle
~200 °C
49%
21%
SHGTa
Simple solar hybrid gas turbine cycle
1000 °C
37.1%
76.1%
SHCRGTa
Solar hybrid chemically recuperated cycle
1000 °C
47.8%
62.2%
SACRGTa
Solar-assisted chemically recuperated cycle
1000 °C
47.7%
75.0%
The results of the present paper.
2 3
4. Conclusion
4 5
This paper proposes a solarized gas turbine system with two-stage fuel reforming, called SACRGT,
6
and energetic and exergetic analyses are performed. The results show that SACRGT has good
7
thermodynamic performance with high thermal efficiency, exergy efficiency and solar share of
8
47.7%, 57.5% and 75.0%, respectively, at the design point. The two-stage fuel reforming upgrades
9
the thermal energy of turbine exhaust and solar energy into chemical energy, thus reducing the
10
exergy loss in the combustor and recovering thermal energy with low energy level. The relative
11
upgrade of energy level is 38.2% for turbine exhaust and 17.4% for solar thermal energy. Practical
24
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1
strategies for further improvements of SACRGT are discussed based on exergetic analyses. It is
2
noted that the gas turbine system integrated with reformers is compact, which can be installed on the
3
top of solar tower to reduce energy loss and investment. Moreover, SACGRT is expected to have
4
better part-load performance and low emissions than conventional solar gas turbine systems. A
5
further study on the optimization, off-design performance, annual performance, energy storage
6
system and economic analysis will be presented in the future.
7 8 9 10
Acknowledgements The authors gratefully acknowledge the support from the State's Key Project of Research and Development Plan (NO: 2016YFE0124700).
11 12
References
13
[1]
14
applications.: Elsevier, 2012.
15
[2]
16
Solar/Fuel Hybrid Operation. Journal of Solar Energy Engineering. 2004;126:872.
17
[3]
18
Sweden: KTH Royal Institute of Technology, 2013.
19
[4]
20
Experience of the First Solar Hybrid Gas Turbine System at MW Scale. Energy Procedia.
21
2014;49:1820-30.
22
[5]
23
Pressurized Air Receiver for Concentrated Solar Power via Combined Cycles. Journal of Thermal
24
Science and Engineering Applications. 2009;1:41002.
Lovegrove K, Stein W. Concentrating solar power technology: principles, developments and
Fisher U, Sugarmen C, Ring A, Sinai J. Gas Turbine “Solarization”-Modifications for
Spelling J. Hybrid Solar Gas-Turbine Power Plants A Thermoeconomic Analysis. Stockholm,
Quero M, Korzynietz R, Ebert M, Jiménez AA, Del Río A, Brioso JA. Solugas – Operation
Hischier I, Hess D, Lipiński W, Modest M, Steinfeld A. Heat Transfer Analysis of a Novel
25
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1
[6]
Karni J, Kribus A, Doron P, Rubin R, Fiterman A, Sagie D. The DIAPR: A high-pressure,
2
high-temperature solar receiver. J SOL ENERG-T ASME. 1997;119:74-8.
3
[7]
4
prediction of a solar hybrid gas turbine. SOL ENERGY. 2012;86:2116-27.
5
[8]
6
a solar powered gas turbine system. SOL ENERGY. 2006;80:1225-30.
7
[9]
8
solar-hybrid microturbine system,Las Vegas, NV, USA,2008.
9
[10]
Barigozzi G, Bonetti G, Franchini G, Perdichizzi A, Ravelli S. Thermal performance
Heller P, Pfander M, Denk T, Tellez F, Valverde A, Fernandez J, et al. Test and evaluation of
Amsbeck L, Buck R, Heller P, Jedamski J, Uhlig R,Development of a tube receiver for a
Amsbeck L, Denk T, Ebert M, Gertig C, Heller P, Herrmann P, et al.,'Presented at'
10
Solarpaces2010,Perpignan, Frankreich2010.
11
[11]
12
Ecology. 2008.
13
[12]
14
//www.csiro.au/Organisation-Structure/Flagships/Energy-Flagship/Air-Turbine.aspx
15
[13]
16
receiver/reactor: the CAESAR project. Solar Energy Materials. 1991;24:449-63.
17
[14]
18
emissions during the generation of electricity and process heat. ENERG CONVERS MANAGE.
19
1996;37:1339-44.
20
[15]
21
methane. CHEM ENG SCI. 2007;62:4214-28.
22
[16]
23
Reactor With Different Types of Catalysts. Journal of Solar Energy Engineering. 2012;134:41013.
Ferrière A. The PEGASE Project. International Scientific Journal for Alternative Energy and
CSIRO.
Developing
new
solar
air
turbine
system
technology.
2011.
http:
Buck R, Muir JF, Hogan RE. Carbon dioxide reforming of methane in a solar volumetric
Edwards J. The use of solar-based CO2/CH4 reforming for reducing greenhouse gas
Petrasch J, Steinfeld A. Dynamics of a solar thermochemical reactor for steam-reforming of
Do HB, Jang JT, Han GY. Solar Steam Reforming of Methane in a Volumetric Receiver–
26
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1
[17]
Anikeev VI, Bobrin AS, Ortner J, Schmidt S, Funken K, Kuzin NA. Catalytic
2
thermochemical reactor/receiver for solar reforming of natural gas: design and performance. SOL
3
ENERGY. 1998;63:97-104.
4
[18]
5
Receiver/Reactor for Methane-Steam Reforming. International Journal of Micro-Nano Scale
6
Transport. 2012;3:53-68.
7
[19]
8
reactor in a tubular receiver. SOL ENERGY. 1989;42:267-72.
9
[20]
Drost KJ, Eilers B, Apte SV, Narayanan V, Schmitt J. Design of A Microchannel Based Solar
Levitan R, Rosin H, Levy M. Chemical reactions in a solar furnace—direct heating of the
Böhmer M, Langnickel U, Sanchez M. Solar steam reforming of methane. Solar energy
10
materials. 1991;24:441-8.
11
[21]
12
reactor. CATAL TODAY. 1998;46:165-74.
13
[22]
14
J HYDROGEN ENERG. 2015;40:12929-55.
15
[23]
16
PROG ENERG COMBUST. 2003;29:567-97.
17
[24]
18
Generation of Electricity. Journal of Solar Energy Engineering. 2001;123:160.
19
[25]
20
methane in a combined cycle. ENERGY. 2013;51:193-202.
21
[26]
22
generation of electricity. J SOL ENERG-T ASME. 2001;123:160-3.
23
[27]
24
methanol decomposition and middle-temperature solar thermal energy. SOL ENERGY. 2005;78:49-
25
58.
Wörner A, Tamme R. CO2 reforming of methane in a solar driven volumetric receiver–
Sheu EJ, Mokheimer EMA, Ghoniem AF. A review of solar methane reforming systems. INT
Kodama T. High-temperature solar chemistry for converting solar heat to chemical fuels.
Tamme R, Buck R, Epstein M, Fisher U, Sugarmen C. Solar Upgrading of Fuels for
Sheu EJ, Mitsos A. Optimization of a hybrid solar-fossil fuel plant: Solar steam reforming of
Tamme R, Buck R, Epstein M, Fisher U, Sugarmen C. Solar upgrading of fuels for
Hong H, Jin HG, Ji J, Wang ZF, Cai RX. Solar thermal power cycle with integration of
27
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1
[28]
Zhang N, Lior N,Use of Low/Mid-Temperature Solar Heat for Thermochemical Upgrading of
2
Energy, With Application to a Novel Chemically-Recuperated Gas-Turbine Power Generation
3
(SOLRGT) System,2009.
4
[29]
5
2012;86:190-9.
6
[30]
7
power plants—a study on the performance and economy of integrated solar combined cycle systems.
8
ENERGY. 2004;29:947-59.
9
[31]
Livshits M, Kribus A. Solar hybrid steam injection gas turbine (STIG) cycle. SOL ENERGY.
Dersch J, Geyer M, Herrmann U, Jones SA, Kelly B, Kistner R, et al. Trough integration into
Kelly B, Herrmann U, Hale MJ,Optimization studies for integrated solar combined cycle
10
systems,2001.
11
[32]
12
press, 1993.
13
[33]
14
Solar Combined Cycle System (ISCCS) using genetic algorithm. ENERG CONVERS MANAGE.
15
2011;52:2193-203.
16
[34]
17
Solar Combined Cycle using Direct Steam Generation in parabolic trough collectors. APPL ENERG.
18
2011;88:3228-38.
19
[35]
20
turbine systems: Design, cost and perspectives. SOL ENERGY. 2006;80:1231-40.
21
[36]
22
measured boiler and turbine losses. APPL THERM ENG. 2010;30:970-6.
23
[37]
24
plate reactor. CHEM ENG SCI. 2003;58:3947-60.
Johansson TB. Renewable energy: sources for fuels and electricity. Washington, DC: Island
Baghernejad A, Yaghoubi M. Exergoeconomic analysis and optimization of an Integrated
Montes MJ, Rovira A, Muñoz M, Martínez-Val JM. Performance analysis of an Integrated
Schwarzb Zl P, Buck R, Sugarmen C, Ring A, Marcos Crespo MJ, Altwegg P, et al. Solar gas
Regulagadda P, Dincer I, Naterer GF. Exergy analysis of a thermal power plant with
Zanfir M, Gavriilidis A. Catalytic combustion assisted methane steam reforming in a catalytic
28
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1
[38]
Yamazaki O, Tomishige K, Fujimoto K. Development of highly stable nickel catalyst for
2
methane-steam reaction under low steam to carbon ratio. Applied Catalysis A: General.
3
1996;136:49-56.
4
[39]
5
MnFe2O4 particles. THERMOCHIM ACTA. 2002;385:143-51.
6
[40]
7
Influences of Ce--ZrO 2 support on reactivity, resistance toward carbon formation, and intrinsic
8
reaction kinetics. Applied Catalysis A: General. 2005;290:200-11.
9
[41]
Gajbhiye NS, Balaji G. Synthesis, reactivity, and cations inversion studies of nanocrystalline
Laosiripojana N, Assabumrungrat S. Methane steam reforming over Ni/Ce--ZrO 2 catalyst:
Hou K, Hughes R. The kinetics of methane steam reforming over a Ni/α-Al 2 O catalyst.
10
CHEM ENG J. 2001;82:311-28.
11
[42]
12
technology for compact methane steam reforming. CHEM ENG SCI. 2004;59:4819-24.
13
[43]
14
1980;21:1-51.
15
[44]
16
natural gas with intergrated hydrogen separation for hydrogen production. CHEM ENG TECHNOL.
17
1987;10:248-55.
18
[45]
19
recuperated aeroderivative gas turbine. Proceedings of the Institution of Mechanical Engineers, Part
20
A: Journal of Power and Energy. 1998;212:315-29.
21
[46]
22
recuperated gas turbine. Journal of engineering for gas turbines and power. 1995;117:16-23.
23
[47]
24
using natural gas. FUEL. 1997;76:593-601.
Tonkovich AY, Perry S, Wang Y, Qiu D, LaPlante T, Rogers WA. Microchannel process
Van Hook JP. Methane-steam reforming. Catalysis Reviews—Science and Engineering.
Oertel M, Schmitz J, Weirich W, Jendryssek Neumann D, Schulten R. Steam reforming of
Carcasci C, Facchini B, Harvey S. Design issues and performance of a chemically
Adelman ST, Hoffman MA, Baughn JW. A methane-steam reformer for a basic chemically
de Souza-Santos ML. A study of thermochemically recuperative power generation systems
29
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1
[48]
Abdallah H, Harvey S. Thermodynamic analysis of chemically recuperated gas turbines. INT
2
J THERM SCI. 2001;40:372-84.
3
[49]
4
2009;145:72-5.
5
[50]
6
RECUPERATED GAS-TURBINE POWER-PLANT. J ENG GAS TURB POWER. 1994;116:277-
7
84.
8
[51]
9
University, 1991.
Rostrup-Nielsen JR. Steam reforming and chemical recuperation. CATAL TODAY.
KESSER KF, HOFFMAN MA, BAUGHN JW. ANALYSIS OF A BASIC CHEMICALLY
Lloyd A. Thermodynamics of chemically recuperated gas turbines. Princeton, NJ: Princeton
10
[52]
Harvey S, Kane N. Analysis of a reheat gas turbine cycle with chemical recuperation using
11
Aspen. ENERG CONVERS MANAGE. 1997;38:1671-9.
12
[53]
13
turbine power plant. Journal of Engineering for Gas Turbines and Power; (United States).
14
1994;116:2:277-84.
15
[54]
16
gas turbine and Kalina cycle. ENERGY. 2012;44:732-40.
17
[55]
18
thermodynamics second law analysis. ENERGY. 2004;29:2385-95.
19
[56]
20
power plant. INT J ENERG RES. 2008;32:175-83.
21
[57]
Kotas TJ. The exergy method of thermal plant analysis, 1985. London ao: Butterworths.
22
[58]
Energy USDO. Concentrating Solar Power Commercial Application Study: Reducing Water
23
Consumption of Concentrating Solar Power Electricity Generation. U.s.department of Energy. 2010.
Kesser KF, Hoffman MA, Baughn JW. Analysis of a basic chemically recuperated gas
Peng S, Hong H, Jin H, Wang Z. An integrated solar thermal power system using intercooled
ALVES L. Basic chemically recuperated gas turbines-power plant optimization and
Ameri M, Ahmadi P, Khanmohammadi S. Exergy analysis of a 420 MW combined cycle
30
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1
[59]
Ishida M, Kawamura K. Energy and exergy analysis of a chemical process system with
2
distributed parameters based on the enthalpy-direction factor diagram. Industrial & Engineering
3
Chemistry Process Design and Development. 1982;21:690-5.
4
[60]
5
TAIES,1997.
6
[61]
7
Power Cycles - A State-of-the-Art Review. In: Cen K, Chi Y, Wang F, ''editors'. Challenges of
8
Power Engineering and Environment: Proceedings of the International Conference on Power
9
Engineering 2007 ed. Berlin, Heidelberg: Springer Berlin Heidelberg; 2007. p. 309-19.
Ishida M, Kawamura K,Process System Synthesis and Available Information Proceedings of
Bhargava RK, Bianchi M, Pascale A, Negri Di Montenegro G, Peretto A. Gas Turbine Based
10
[62]
Zhang W, Chen Z, Kong W. Effects of diluents on the ignition of premixed H2/air mixtures.
11
COMBUST FLAME. 2012;159:151-60.
12
[63]
13
swirl-stabilized syngas combustor. P COMBUST INST. 2009;32:2993-3000.
14
[64]
15
flame structure of carbon monoxide/hydrogen mixtures. Note 2: Fluid dynamics and kinetic aspects
16
of syngas combustion. INT J HYDROGEN ENERG. 2007;32:3486-500.
17
[65]
18
monoxide/hydrogen mixtures. Note 1: Detailed kinetic modeling of syngas combustion also in
19
presence of nitrogen compounds. INT J HYDROGEN ENERG. 2007;32:3471-85.
20
[66]
21
properties of hydrogen and carbon monoxide mixtures for syngas turbine applications. P COMBUST
22
INST. 2007;31:3147-54.
23
[67]
24
concentrating solar power tower systems employing molten salt, Sandia National Laboratories
Speth RL, Ghoniem AF. Using a strained flame model to collapse dynamic mode data in a
Cuoci A, Frassoldati A, Buzzi Ferraris G, Faravelli T, Ranzi E. The ignition, combustion and
Frassoldati A, Faravelli T, Ranzi E. The ignition, combustion and flame structure of carbon
Walton SM, He X, Zigler BT, Wooldridge MS. An experimental investigation of the ignition
Moore R, Vernon M, Ho CK, Siegel NP, Kolb GJ. 2010. Design considerations for
31
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 1
[68]
Xu C, Wang Z, Li X, Sun F. Energy and exergy analysis of solar power tower plants. APPL
2
THERM ENG. 2011;31:3904-13.
3 4
32
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation Figure Captions Fig. 1. Schematics of a simple solar hybrid gas turbine system (SHGT) (a) and a solar reforming gas turbine system (b).
Fig. 2. Schematics of a solar-assisted chemically recuperated gas turbine system (SACRGT) (a) and a solar hybrid chemically recuperated gas turbine system (SHCRGT) (b).
Fig. 3. Diagram of temperature vs. heat transfer for HRSG and MSR.
Fig. 4. Thermal efficiencies and solar shares vs. pressure ratio. Fig. 5. Net power output vs. pressure ratio. Fig. 6. Methane consumption rate of MSR and SMSR vs. pressure ratio. Fig. 7. Solar thermal power inputs vs. pressure ratio. Fig. 8. Water consumption vs. pressure ratio.
Fig. 9. Exergy efficiency and exergy destruction rates of the SHGT (a), SHCRGT (b) and SACRGT. Fig. 10. Cascade utilization of exergy in SHGT (a), SHCRGT (b) and SACRGT (c).
33
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation Steam Fuel
Fuel Receiver
Bypass
Solar Energy
Solar Energy
SMSR
Combustor Bypass
Combustor Turbine
Compressor
Turbine
Compressor Generator
Air
(a)
Generator
Exhaust
Air
(b)
Exhaust
Fig. 1. Schematics of a simple solar hybrid gas turbine system (SHGT) (a) and a solar reforming gas turbine system (b).
34
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation Receiver
Combustor
Receiver Solar Energy
Combustor
Solar Energy Bypass
Bypass Turbine
Compressor Air
Turbine
Compressor Generator
Air
Generator
SMSR Bypass
Solar Energy Water
Water
Water pump
Water pump Exhaust
HRSG
Exhaust
MSR HRSG
Mixer Fuel compressor
Mixer
MSR Fuel compressor
Fuel
Fuel
(a) SACRGT
(b) SHCRGT
Fig. 2. Schematics of a solar-assisted chemically recuperated gas turbine system (SACRGT) (a) and a solar hybrid chemically recuperated gas turbine system (SHCRGT) (b).
35
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation T
Tapp MSR
Exhaust gas
Tapp Evaporation
CH4 HRSG
Water Q
Fig. 3. Diagram of temperature vs. heat transfer for HRSG and MSR.
36
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 80
48
75 44
Thermal efficiency--SHGT Thermal efficiency--SHCRGT Thermal efficiency--SACRGT Solar share--SHGT Solar share--SHCRGT Solar share--SACRGT
42 40
70
65
38 36
60
34 32
55 10
15
20
25
30
35
40
Pressure ratio
Fig. 4. Thermal efficiencies and solar shares vs. pressure ratio.
37
Solar share (%)
Thermal efficiency (%)
46
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 5.5
Net power--SHGT Net power--SHCRGT Net power--SACRGT
Net power (MW)
5.0
4.5
4.0
3.5
3.0
2.5 10
15
20
25
30
35
Pressure ratio Fig. 5. Net power output vs. pressure ratio.
38
40
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 6
Methane consumption--MSR Methane comsumption--SMSR
Methane consumption (g/s)
5
4
3
2
1
0 10
15
20
25
30
35
40
Pressure ratio Fig. 6. Methane consumption rate of MSR and SMSR vs. pressure ratio.
39
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation 8
Thermal power input--SAR Thermal power input--SMSR
Thermal power input (MW)
7 6 5 4 3 2 1 0 10
15
20
25
30
35
Pressure ratio Fig. 7. Solar thermal power inputs vs. pressure ratio.
40
40
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation
Water consumption (kg/(kW·h))
1.5
Water consumption--SHCRGT Water consumption--SACRGT
1.4 1.3 1.2 1.1 1.0 0.9 0.8 10
15
20
25
30
35
Pressure ratio Fig. 8. Water consumption vs. pressure ratio.
41
40
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation Exergy efficiency Exergy destruction rate 94.4
55.2 50
80
Exergy efficiency (%)
60
94.7
92.3
90.4
74.3 40
60 30 40 20 14.1
12.3
20
11.5 10
6.8 0.1
0 om C
r so es pr
SA
R om C
or st bu
m co el Fu
0.0
r so es pr
e in rb Tu E
Exergy destruction rate (%)
100
0
as tg us a xh
(a) 100
Exergy efficiency Exergy destruction rate 36.2
94.4 90.4
99.2
98.7
94.9
92.4
35
90.2
30
77.5
25 60
20.9
40
15
13.4 11.9
10 20
6.7
6.6
5
3.0
0 om C
0.1
r so es pr
SA
R om C
or st bu
m co el Fu
r so es pr
100
94.4
1.2
0.0
p e in m rb pu Tu er at W
SG R H
M
er ix
0.0
m or ef R
(b)
E
s ga st au xh
30
90.1
25
82.8
80
0
98.8
98.5
94.8
90.4
er
Exergy efficiency Exergy destruction rate
28.4
Exergy efficiency (%)
20
22.1 20
60
14.9
15
13.3 40
10 7.5
7.4 20
3.3 0
r so es pr om C
5 2.1 0.0
R SA
or st bu m o C
e in rb Tu
(c)
SG R H
SR M
Exergy destruction rate (%)
Exergy efficiency (%)
80
Exergy destruction rate (%)
82.8
SR SM
s ga st u ha Ex
0
Fig. 9. Exergy efficiency and exergy destruction rates of the SHGT (a), SHCRGT (b) and SACRGT.
42
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation Combustor 1.0
Methane Combustion gas
Energy level
0.8
Turbine exhaust 0.5
0.3
0.0 1.0
(a) Methane Syngas of MSR Combustion gas
Energy level
0.8
Turbine exhaust Turbine exhaust 0.5
Low-temperature reforming Exhaust
0.3
0.0
1.0
(b) Methane Syngas of MSR Syngas of SMSR Combustion gas
Energy level
0.8
Solar energy of SMSR
Turbine exhaust
Turbine exhaust 0.5
High-temperature reforming
Exhaust
0.3
0.0
(c) Fig. 10. Cascade utilization of exergy in SHGT (a), SHCRGT (b) and SACRGT (c).
43
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation Table 1 Simulation parameters. Item
Parameter
Value
Pressure ratio
10-40
Compressor Isentropic efficiency [%]
89
Air flow rate [kg s-1]
10
Efficiency [%]
100
Pressure drop [%]
3
LHV (methane) [MJ kg-1]
50.04
TIT [K]
1423
Isentropic efficiency [%]
90
Temperature [K]
298.15
Pressure [Pa]
101325
Dry air
21%O2+79%N2
Temperature [K]
1073
Pressure drop [%]
3
Hot side pressure drop [%]
2
Cold side pressure drop [%]
3
Temperature approach [K]
10
Hot side pressure drop [%]
2
Cold side pressure drop [%]
5
Temperature approach [K]
10
Solar air
Temperature [K]
1273
receiver
Receiver pressure drop [%]
3
Combustor
Turbine
Ambient conditions
SMSR
HRSG
MSR
44
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation Water pump efficiency [%] Others
85
Fuel compressor efficiency [%] 85 Mechanical efficiency [%]
99
Generator efficiency [%]
98
45
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation Table 2 Reference specific chemical exergy. Substance
Specific chemical exergy (kJ kmol1)
H2O
11710
CO
275430
H2
238490
O2
3970
N2
720
CO2
20140
CH4
836510
46
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation Table 3 Water consumption of typical thermal power plants. Water consumption Technology [kg/(kW·h)] Natural gas combined cycle with 0.76 evaporative cooling Cola/nuclear with evaporative cooling
1.51-2.84
Parabolic trough with evaporative 3.03 cooling Linear Fresnel with evaporative cooling
3.79
Parabolic trough with dry cooling
0.30
Power tower with dry cooling
0.34
47
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation Table 4 Characteristics of solar thermal power cycles. System
Parabolic troughs [2] Tower [67, 68] ISCCS [30]
SOLGATE [2]
SOLHYCO [9]
SOLUGAS [4]
Solar receiver
Thermal
Solar
temperature
efficiency
share
Rankine steam cycle
400 °C
37%
˃90%
Rankine steam cycle
560 °C
~42%
˃90%
400 °C
40%
5.6-9.4%
960 °C
~20%
70%
800 °C
28%
23.1%
800 °C
38%
--
800-1000 °C
38.3%
70%
577-877 °C
47.6%
20.5%
200-300 °C
35 %
18%
200-250 °C
45.9%
20.3%
~200 °C
49%
21%
1000 °C
37.1%
76.1%
Thermal power cycle
Bottoming Rankine cycle integrated with solar heat Simple solar hybrid gas turbine cycle Simple solar hybrid gas turbine cycle Simple solar hybrid gas turbine cycle
Siemens turbine
Simple solar hybrid gas
model [7]
turbine cycle
Methane reforming
Solar reformed fuel for
[25]
combined cycle
Methanol
Solar reformed-fuel
decomposition [27]
combined cycle
SOLRGT [28]
Solar-driven steam for chemical recuperated cycle
Steam injection
Solar-driven steam
[29]
injection cycle
SHGTa
Simple solar hybrid gas
48
MANUSCRIPT Thermodynamic analysis of gas ACCEPTED turbine cycle combined with fuel reforming for solar thermal power generation turbine cycle SHCRGTa
SACRGTa a
Solar hybrid chemically recuperated cycle Solar assisted chemically recuperated cycle
The results of the present paper.
49
1000 °C
47.8%
62.2%
1000 °C
47.7%
75.0%
ACCEPTED MANUSCRIPT
Highlights
Solarized gas turbine cycle combined with two-stage fuel reforming is proposed. Low temperature reforming by exhaust heat and high temperature by solar energy. Two-stage reforming upgrades energy levels of turbine exhaust and solar energy. Thermodynamic analyses and comparisons with other systems are conducted. The thermal efficiency and solar share can reach 47.7% and 75%, respectively.