A
Torque and tension monitoring Torque and tension monitoring of threaded fasteners is possible with the TNT system from Stewart-Warner Limited. With the system, separate transducers may be simultaneously connected to a portable readout instrument thus allowing direct comparison of the torque applied by a powered nut-runner and the resulting axial tension in a bo It. The instrument can operate either in a 'peak capturing' or a 'tracking' mode. The former allows instantaneous maximum values to be recorded; the latter can, for example, follow the relaxation of a joint after assembly. The system may therefore be used to establish optimum torque settings for particular fastenings, to calibrate torque-wrenches or to verify the performance of production tools in use. A ten-channel memory enables five pairs of torque and tension readings, or ten individual readings of either kind to be stored for subsequent analysis. There is also an auxiliary output socket for direct connection to a printer or computer. Inherent accuracy is claimed to be -+0.1% full scale. The 4'/2 digit display has a movable decimal point and can be adjusted between English and metric units.
the target and optimum results are obtained with ferromagnetic materials. For distances up to 5 m the sensor is connected directly to signal conditioning equipment via a coaxial cable. A range of signal conditioning equipment is available for single and multichannel measuring systems complete with peak value AC/DC converter, limit switches and peak displacement value storage. Trend and dynamic outputs are available which can be displayed on integral analogue or digital panel meters and fed to chart recorders.
Rostol Limited, Lysons A venue, Ash Vale, Air Aldershot, Hants GU12 5QF, England. Fast and l i g h t Low-mass piezoresistive accelerometers have been introduced by Endevco's Dynamic Instrument Division, The
series 7265 miniature accelerometers are designed to provide more accurate measurements of long duration pulses and are ideally suited for very low level vibration measurements of large structures, it is claimed. The model 7265 offers full scale ranges from 10 to 100 g. The units are fluid damped for protection against high level shocks and vibrations. Their design utilises two Endevco Piezite P11 silicon gauges in a half bridge circuit, providing a low impedance output of 500 mV full scale with 10V DC excitation. Bridge completion resistors are normally located in the signal conditioning equipment and allow shunt calibration of the transducer.
Endevco UK Division, Melbourn, Royston, Herts SG8 6AQ, England. A shot in t h e d a r k TFI Corporation's Minishot II small cabinet X-ray unit (shown in Fig. 1) has been designed to inspect small components for internal flaws. No X-ray film is needed to produce an image with the unit which is powerful enough to penetrate more than 12.7 mm of aluminium. Inspection of the object under test is made by viewing through a protected port in the door of the cabinet If a hard copy image is required the unit can be used with standard X-ray film or paper.
TFI Corporation, PO Box 1611, New Haven, Connecticut 06506, USA
Stewart-Warner Limited, Thor Tools Division, Tynemouth, Tvne and Wear NE29 7UE, England.
Non-contact measurement Rostol Limited are now marketing the Dornier IWA non-contact displacement measuring system. The equipment allows displacements of up to 30 mm to be measured. Seven standard transducers are available offering full scale ranges from 1.5 to 30 mm, each with a resolution better than 0.001%. The measuring principle of the IWA system requires an electrically conducting material as
NDT I N T E R N A T I O N A L . AUGUST 1980
Fig. 1 TFI's X-ray unit needsno film to producean image
191
The photograph illustrates the first of a number of CeNteSt Systems 81 eddy current inspection lines being supplied to a specialised tube maker in Western Europe and which has recently been successfully commissioned by the company's engineers on site. The handling equipment was supplied as part of the integrated line.
We can and have controlled lines by SCHUMAG, LOMATIC, MEERE, HEAD WRIGHTSON and RUESCH and will be pleased to consider others. C.N.S. ELECTRONICS LTD 61-63 H O L M E S ROAD LONDON NW5 3AL Tel:O1-4851003,4&5 Cable: Centester London NW5 Telex No: 2 9 9 1 1 0 CNS NDTG
II THE NEW301 TRANSMISSION DENSITOMETER DENSITY RANGE 0 - - 5 D W A R M UP 1 SECOND DIGITAL READOUT BUILT IN VIEWER THE 301 IS FREE OF DRIFT AND FATIGUE PROBLEMS AND ITS C A L I B R A T I O N IS STABLE FOR UP TO SIX MONTHS. THE UNIT HAS A L L SOLID STATE MICRO ELECTRONICS FOR LONG LIFE AND LOW MAINTENANCE. If you would like more information write to:- Technical Operations Limited, Radiation Products Division, Unit 1, Whitworth Road, Washington, Tyne and Weir NE37 WTP Telephone: 0 6 3 2 4 7 3 1 9 1 Telex: 5 3 8 2 1 7
192
NDT INTERNATIONAL. AUGUST 1980
meeting specific technical and operational requirements.
Baugh and Weedon Limited, Widemarsh Street, Hereford HR4 9EZ, England.
Ultrasonic recorder
Fig. 2 The Eddycheck Lab 2 manufactured by Pruftechnik and available in the UK through Baughand Weedon Limited
More modules Several modules have been added to the Eddychek Lab 2 eddy-current test instrumentation, available in the United Kingdom through Baugh and Weedon Limited (Fig. 2). To overcome problems which may arise when defective material has to be removed from the production line as it passes through the test coil, a new design of split coil has been developed. The upper half of the new test coil is hinged to allow for removal of the defective section and has been designed so that the signal loss between the two parts of the coil is effectively negligible. The coil is useful for testing high value products, such as titanium tube, as it helps to minimize the amount of scrap resulting from the defect. A second development is a module known as Thermocheck which enables the energy used in forming tube welds to be monitored. A small infrared sensor measures the temperature of the weld and provides a feedback to control the welding energy input to optimize the integrity of the weld. Eddycheck can also be used to monitor wire manufacture. An Eddycomp module has been developed for inclusion in systems for wire testing. The module is a miniature computer and recorder which produces a statistical analysis of defects in permanent print-out form. The resulting formal record of production performance can be arranged to include data such as heat treatment batch number, data and machine number. Other modules have been developed to enable all types of user to increase the flexibility of their system in
NDT I N T E R N A T I O N A L . AUGUST 1980
Honeywell's LS-8 fibre-optic linescan ultrasonic recorder, which can be seen in Fig. 3, features high resolution with a wide grey scale range. It produces black on white recordings at up to 100mm/s on dry silver recording paper or, by using interchangeable transports, can use direct recording media at speeds up to 500mm/s. A variety of optional plug-in application modules provide interfaces for video images and anaIogue inputs to enhance the capability of the system for medical imaging and analogue recording applications.
Honeywell Control Systems Limited, Charles Square, Bracknell, Berkshire, England.
Faster and faster D J Birchall Limited have announced the latest addition to their range of piezo-ceramic accelerometers, the A/25/E (Fig. 4). The A/25/E is a subminiature accelerometer (10.79x6.35 x 4.70 mm overall) which weighs 1.5 g. Birchall's patented spigot-mounted 'Konic' design is incorporated into the accelerometer to give low cross axial sensitivity and minimisation of pyroelectric and base strain outputs. The resonant frequency of the device is 80 kHz and the maximum continuous acceleration 5000 g. The accelerometer is of an all-welded construction and will operate in tern-
peratures up to 250°C. It is designed for adhesive mounting and connection using Birchall's own sub-miniature microdot socket.
D J Birchall Limited, Finchley A venue Industrial Estate, Mildenhall, Suffolk, England.
Fig. 4 D J Birchall's A/25/E Sub-miniature accelerometer Dynamic
analysis
Gain and phase response of dynamic systems can be measured using SE Labs (EMI) Limited's SE2450 microprocessor-controlled frequency response analyser shown in Fig. 5. The analyser incorporates a standard program package to handle all commonly used dynamic test procedures so that test set-up time is minimised. Results of up to 120 tests can be stored in memory for subsequent display on the instrument's CaT screen. The SE2450 analyser operates within the 0.1MHz to 10kHz frequency range and can be used for bench testing or as an integral part of an automatic test system. The unit comprises a wideband, high-purity generator and two independent digital correlators. These basic elements are used to drive the system under test and to measure the gain and phase responses of the system at any two points simultaneously within the system.
Fig. 3 Ordersvalued at £150 OOOhavealready been placed for Honeywell's fibre-optic linescan ultrasound recorder
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The L e a d e r . . . . . . . . . . . . Much industrial manufacturing is based on welding and related metal forming processes.., a field covered internationally by W e l d i n g a n d Metal Fabrication. Welding and Metal Fabrication leads the competition with: • More total p a g e s • More e d i t o r i a l p a g e s • More p a g e s o n r e s e a r c h a n d development • More p a g e s d e v o t e d to p r a c t i c a l a n d i n s t r u c t i o n a l articles • More a d v e r t i s e m e n t s
Subscribers also get an annual free bonus FAB Guide, a key directory, listing over 1000 UK companies, their products and services. SPECIAL INDIVIDUAL SUBSCRIPTION RATE ONLY ~]2 A YEAR
To: Geraldine Hills, Welding & Metal Fabrication, PO Box 63, Westbury House, Bury Street, Guildford, Surrey GU2 5BH, England. Telephone: 0483-31261 Telex: 859556 Scitec G []
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194
NDT I N T E R N A T I O N A L . A U G U S T 1980
model M8200. The M8200 Verigauge is claimed to be the first totally digital gauge controller in the world. A dual channel M900-11 Verimet eddycurrent instrument performs heat inspection on two induction hardened bearing surfaces, before the dimensional gauging operation. Acceptable parts (both heat treated and dimensional) are identified by an ink spray and inrejects are picked up and stored overhead. Part inspection rate is 600 pieces per hour and a printer output is incorporated for statistical analysis.
K J Law Engineers Incorporated, 23660 Research Drive, Farmington Hills, Michigan 48024, USA. Fig. 5
SE Labs (EMI) Limited's microprocessor-controlledfrequency response analyser
Test parameters, modes and results can be displayed on the CRT screen and can be set by keyboard control. A particular feature of the unit is the inbuilt statistics analysis facility which enables the SE2450 to display the standard deviation of a set of readings thus reducing the overall test time.
SE Labs (EMI) Limited, Spur Road, Feltham, Middlesex TW14 OTD, England. In
flames
Neotronics Limited have added a multifunction flammable monitor analyser, the Digiflam 850, to their AGM range of monitoring instruments. The instrument has a sensing and display readout from one to 99% lower explosive limit and calibration is presettable for different flammable gases. The user has the option of continuous gas analysis or automatic pulse operation for multi-shift monitoring. In this mode, battery life and long term sensor stability are increased. The instrument's memory is updated at each sensing pulse. Any alarms are given at the end of each sensing pulse, or immediately if hazardous conditions occur in the continuous sensing mode.
Neotronics Limited, Parsonage Road, Takeley, Bishop's Stortford, Herts CM22 6PU, England. Real t i m e
monitoring
Accoustic Emission Technology Corporation's AET 4900 real time monitor has been designed for pressure vessel testing, pipeline testing and machinery health monitoring. The AET 4900 is a computer-based acoustic emission system which is
NDT I N T E R N A T I O N A L . AUGUST 1980
available in eight to 64 channel configuration. The 4900 software has been written to present test data in a simple manner. Data may include rates and totals of events, event duration, peak amplitude and signal level. This information can be obtained by single sensors or whole test configurations. For convenience the software also provides full display annotation and title insertion, listings of sensor configurations and sensor assignments and a self-prompting command structure.
Accoustic Emission Technology Corporation (AET), 1812J Tribute Road, Sacramento, Cafifornia 95815, USA.
X-ray generator Balteau Sonatest have introduced a 200kV, 8mA X-ray generator with lightweight tubehead weighing 21 kg. The unit, the Baltospot GF200, features a completely new and unique design, it is claimed.
Ultrasonic thickness gauge Automation Industries UTM-100 ultrasonic thickness meter is designed for thickness gauging of machine parts, forgings and castings subject to wear and corrosion. The meter has a thickness range of 1.2 to 200 mm (with typical material and probe) and is accurate to -+ 1%. For thickness measurement of a range of materials including ferrous and non-ferrous metals, the digital acoustic velocity control has a variable range of 1000 to 9999 m/s. An auto-hold feature retains readings until a new measurement is made or power is shut off. The UTM--100 is manufactured by Tokyo Keiki Company Limited and marketed by Automation Industries Incorporated. It is shown in Fig. 6.
Automation Industries Incorporated, Sperry Products Division, Shelter Rock Road, Danbury, CT 068 I0, USA.
The control unit, which weighs 18.5 kg, is completely electronic and has an automatic preheating cycle to ensure longer X-ray tube life. A selection switch allows for resetting of the same X-ray parameters and a closed loop maintains the constant current rating of 8mA.
Balteau Sonatest Limited, Dickens Road, Old Wolverton Road Industrial Estate, Old Wolverton, Milton Keynes MK12 5QQ, England.
Dimensional gauging K J Law Engineers Limited have recently developed a dimensional gauging instrument -the Verigauge
Fig. 6 The UTM-100 ultrasonic thickness meter from Automation Industries
195
Bob Pearce FabricatingManager
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Mike Ramdharry Sales Kathy Edney
Alec Joplin
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