Accepted Manuscript Two side serpentine flow based photovoltaic-thermal-phase change materials (PVT-PCM) system: Energy, exergy and economic analysis
M.S. Hossain, A.K. Pandey, Jeyraj A/L Selvaraj, Nasrudin Abd Rahim, M.M. Islam, V.V. Tyagi PII:
S0960-1481(18)31303-X
DOI:
10.1016/j.renene.2018.10.097
Reference:
RENE 10747
To appear in:
Renewable Energy
Received Date:
07 May 2018
Accepted Date:
25 October 2018
Please cite this article as: M.S. Hossain, A.K. Pandey, Jeyraj A/L Selvaraj, Nasrudin Abd Rahim, M. M. Islam, V.V. Tyagi, Two side serpentine flow based photovoltaic-thermal-phase change materials (PVT-PCM) system: Energy, exergy and economic analysis, Renewable Energy (2018), doi: 10.1016/j.renene.2018.10.097
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ACCEPTED MANUSCRIPT
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Two side serpentine flow based photovoltaic-thermal-phase change materials
2
(PVT-PCM) system: Energy, exergy and economic analysis
3
M.S. Hossaina*, A K Pandeyb, Jeyraj A/L Selvaraja, Nasrudin Abd Rahima,c, M.M.Islama, V.V. Tyagid
4 5 6 7 8 9 10 11 12 13
Abstract Amalgamation of thermal collector at the back of PV overcomes with low energy conversion
14
efficiency issue upto some extent and improves overall efficiency of the systems. Use of phase
15
change materials (PCM) in PV/T collectors as an intermediate thermal storage media offers a
16
promising solution to this problem by storing large amount of heat. The aim of this research work
17
was to design and develop a photovoltaic/thermal-phase change materials (PV/T-PCM) system
18
and evaluate its energy, exergy and economic performance. Lauric acid as PCM contained in leak-
19
proof aluminum foil packets are placed around the flow channel allowing extended period of
20
thermal storage. The PV/T-PCM system has been studied at different volume flow rates viz. 0.5-
21
4 liter per minutes (LPM) to get the optimized performance of the system. Maximum thermal
22
efficiency of PV/T-PCM collector was found to be 87.72% at 2 LPM. Maximum electrical
23
efficiency of PV and PV/T-PCM systems has been found to be 9.88% and 11.08% (4LPM)
24
respectively. The maximum exergy efficiency of PV and PV/T-PCM system has been found 7.09%
25
and 12.19% (0.5 LPM) respectively. An economic analysis of the proposed system has also been
26
carried out with a view to examine the feasibility of its commercialization.
27 28 29 30 31 32 33
Keywords: Economic analysis, energy, exergy, phase change material, photovoltaic thermal, solar energy
a. b. c. d.
UM Power Energy Dedicated Advanced Centre, Wisma R&D, Level 4, Jalan Pantai Murni, University of Malaya, Kuala Lumpur 59990, Malaysia Research Centre for Nano-Materials and Energy Technology (RCNMET), School of Science and Technology, Sunway University, No. 5, Jalan Universiti, Bandar Sunway, Petaling Jaya, 47500 Selangor Darul Ehsan, Malaysia. Renewable Energy Research Group, King Abdulaziz University, Jeddah 21589, Saudi Arabia Department of Energy Management, Shri Mata Vaishno Devi University, Katra-182320, India.
Corresponding author: Email:
[email protected] (A K Pandey),
[email protected] (M.S. Hossain)
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Nomenclature A/F sinking fund factor A/P capital recovery factor AW annual worth Arc annual running cost A0, A collector area (m2) Ao ideal factor Ac area of pv collector (m2) BA annual benefit C heat capacity CA annual cost CF capacity factor Cafic change of aluminium foil insulation cover C thermal capacity (J/kg °C) N1, Nc number of glass covers Exin exergy in (W) Exout exergy out (W) Exloss exergy loss (W) Exd energy destruction (W)
F FF F G hw hconv hrad-1 & i Ic Ilc i I K n1
amount of money accumulate fill factor factor in collector top heat loss coefficient radiation intensity (W/m2) wind convection heat transfer coefficient (W/m2 K) convective heat transfer radiation losses initial cost installation cost interest rate current (A) global losses factor (W/m2 °C) day of year
35 36
1. Introduction
37
Two or more energy conversion devices or fuels can be can be combined to get the enhanced
38
efficiency which is typically known as hybrid power systems (Dursun, 2012; Jun et al., 2011).
39
Increase in photovoltaic (PV) module temperature deceases the electrical efficiency therefore,
40
cooling of PV module may increase the electrical efficiency. Cooling of PV can be done either
41
using air or water as a cooling fluid which is commonly known as photovoltaic/thermal (PV/T)
42
collector which produces electrical and thermal energy simultaneously (Hasanuzzaman et al.,
43
2016). The higher overall energy performance is important for the success of PV/T system
44
however, one of the advantage of the PV/T system is production of electrical and thermal energy
45
by the same system which reduce the demands on physical space and equipment cost as compared
46
to the separate PV and solar thermal systems which are placed side-by-side (Mohsen et al., 2009;
47
Sarhaddi et al., 2010). So far, many studies has been conducted by different authors around the
48
World on PV/T to improve the overall efficiency. A comparative study was performed on between
49
hybrid PV/T with active solar heating and cooling systems and passive convectional system,
50
overall thermal and electrical efficiency was found to be enhanced by nearly 25% in the proposed
51
model (Praveen kumar et al., 2017). Hybrid PV/T collector was also studied using simulation
52
model and it was found that electrical and thermal energies varied between −2.64% to +1.73% and 2
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−4.90% to +7.37% with experimental data. This can be considered as a reliable tool both for short-
54
term and long-term yield analysis (Simonetti et al., 2018).
55
There are several technologies, which can advantageously be applied to harness and harvest
56
more thermal energy from the PV/T collector, such as, nanomaterials, phase change materials
57
(PCM), etc. Out of which, the methods of latent heat energy storage is by using PCMs wherein the
58
material can store energy at a particular temperature by changing its phase. Enormous amount of
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work on the PCMs is being carried out around the world to fulfil the demand on usage of solar
60
energy through more efficiently effective methods and systems (Abhat, 1983; Regin et al., 2008).
61
The PCM study was initiated in 1940 by Telkes and Raymond and research works on the holistic
62
entity were vigorously pursued further up to a certain turning, most probably due to the acute lack
63
of the associated sophisticated equipment of the period until it was significantly needed due to the
64
critical energy crisis in the late 1970s and early 1980s, and since then researches on the PCMs
65
have gained much interest, especially, in the solar energy applications, such as, solar heating
66
(Fuqiao et al., 2002; Lu et al., 2017; Telkes & Raymond, 1949). During this period many studies
67
had been carried out by the researchers recorded in the form of books and research papers to
68
galvanize further interests (Beckmann & Gill, 1984; Garg et al., 1985; Hossain et al., 2011;
69
Schmidt, 1981).
70
The exergy analysis can also be applied on the PV/T module with the phase change material
71
(PCM) in the hybrid (PV/T-PCM) system to evaluate both the energy and the exergy performances.
72
Michels and Pitz-Paal (2007) carried out a research on a cascaded thermal energy storage and a
73
signal stage thermal energy storage system and they found that the energy utilization efficiency
74
was higher than the traditional signal stage thermal energy storage system as confirmed by other
75
authors as well (Islam et al., 2016; Michels & Pitz-Paal, 2007; Pandey et al., 2018). Later on Tian
76
and Zhao (2013) investigated and compared those systems and the results showed that the cascaded
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thermal energy storage not only gave a higher energy efficiency (up to 30%) but also achieved the
78
exergy efficiency (up to 23%) more than the signal stage thermal energy storage system (Tian &
79
Zhao, 2013). Robles et al. (2007) utilized water as a PCM where he made a bifacial PV module to
80
accordingly source the solar radiation long wavelength beams to create heat and transmit short
81
wavelength beams to the PV module to deliver power in which he found that the bifacial PV
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module created around 40% more electrical energy than a conventional PV/T system (Robles-
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Ocampo et al., 2007). (Yang et al., 2018) carried out the performance evaluation of PV/T-PCM 3
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and PV/T systems, where the primary energy-saving efficiency for the PV/T-PCM system
85
increased by 14% at irradiance of 800 W/m2 and water flow rate of 0.15 m3/h. Hammou and
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Lacroix (2006) had proposed a hybrid thermal energy storage system using a PCM for improving
87
heat storage of the solar and electrical energies from the PV module in which they stored the solar
88
heat during sunny days and utilized it at night or during cloudy days. On the other experiment,
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they obtained the smooth electrical energy during off-peak period and utilized it during the peak
90
periods. The results of their study showed that the electricity consumption for space heating is
91
reduced by 32% and more than 90% of the electricity consumed during the off-peak period
92
(Hammou & Lacroix, 2006; Tyagi et al., 2012). Hellstrom et al. (2003) investigated the impact of
93
optical and thermal performance of a flat-plate solar collector onto which they added a Teflon film
94
as a second glazing front into the PV panel from which the results showed that the overall
95
performance was increased by 5.6% at 50°C (Hellstrom et al., 2003). Martinopoulos et al. (2010)
96
utilized polycarbonate honeycombs to improve a heat transfer in solar collectors (Martinopoulos
97
et al., 2010). Metal foams (2009-2012) reviewed results showed high thermal conductivities and
98
large specific surface area which were confirmed by many researchers to have the abilities to
99
significantly enhance a heat transfer in phase change materials (PCMs). However, as far as the
100
authors are aware of, metal foams have not so far been examined nor experimented for their
101
potential capability to enhance heat transfer in recuperating tubes (Tian & Zhao, 2009, 2011, 2012;
102
Zhao et al., 2010).
103
The PCMs with a suitable adjustable temperature was chosen in the application because they
104
have high idle heat energy, high thermal energy conductivity and special heat energy which have
105
been found to be very suitable for a solar water heater (SWH) application and building sectors
106
(Agyenim et al., 2010; Kylili & Fokaides, 2016). The qualities supplied by the manufacturer may
107
change (Agarwal & Sarviya, 2016; Zalba et al., 2003). Hence, in the pre-design stage of the PCM,
108
it is suggested to use the right thermophysical properties of the PCMs which are for the most part
109
described by calorimetric examinations, like Differential Scanning Calorimeter (DSC), and
110
Differential Thermal Analysis (DTA) (Al-Hinti et al., 2010; Jamil et al., 2006). Generally, a few
111
relevant items can be connected to the machine to gauge the relevant heat properties (Kuznik et
112
al., 2011). Paraffin wax is the most suitable alternative because of its accessibility, non-
113
destructiveness, good liquefying temperatures, and a minimal operating effort (Al-Hinti et al.,
114
2010; Ho & Gao, 2009), hence the paraffin wax PCM (Sigma-Aldrich item no. 327212 (Sigma4
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Aldrich, 2013)) was chosen for this test. The liquefying temperature, enthalpy, and specified heat
116
energy were measured by a DSC instrument (Perkin Elmer Pyris calorimeter DSC4000). The DSC
117
was kept running from 30°C to 85°C at 5°C/min heating rate. The DSC test will be illustrating the
118
heating and cooling cycles of the PCM. In the DSC test results, the dissolving temperature of the
119
PCM was measured from the related onset temperature of the heating curve. In this exploratory
120
study, the dissolving temperature was found to be 56.06°C (Joulin et al., 2011).
121
It can be seen that none of the above authors done the energy, exergy and economic analysis of
122
two side serpentine flow based PVT-PCM system. The innovative configuration of the shapes and
123
arrangement of pipes are very important in a collector, in the sense that the pipe should be properly
124
heated for better thermal energy output. Thus, if the design is more effective, the output thermal
125
energy will increase. The parallel 2-side serpentine flow absorber collector and a modified pipe
126
arrangement were used throughout the plate collector in this study. The nonuse of PV/T collector
127
for thermal output in the absence of solar radiation is one of the major drawback of the PV/T
128
collector. Therefore, in the present study PCM has been incorporated in parallel 2-side serpentine
129
flow based PV/T collector to improve the overall performance of the system also to make the
130
system more reliable. The designed and developed PV/T-PCM was evaluated using energy and
131
exergy analysis. With a view to examine the feasibility of its commercialization, an economic
132
analysis of the proposed system has also been carried out. The maximum efficiency was found to
133
be improved and maximum thermal efficiency of PV/T-PCM collector was found to be 87.72% at
134
2 LPM. Maximum electrical efficiency of PV and PV/T-PCM systems has been found to be 9.88%
135
and 11.08% (4LPM) respectively.
136
2. Experimental setup
137
2.1 Design of PV/T system
138
The detailed design of a thermal collector is as shown in Figure 1. A 7.62 cm to 10.16 cm air
139
gap has been kept between each pipe and a 17.78 cm gap between the parallel two sides of the
140
absorber. The inner side air gap is important as when the sunlight strikes the PV module glass
141
plate, the internal air is heated like the inside of a greenhouse. Nevertheless, water flowing inside
142
the copper pipe takes time due to frictional pressure drop to reach the outlet and during this time,
143
water flowing inside the absorber tubes is heated because of the hot water from the collector outlet.
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Figure 1: PV module and layout of PV/T thermal collector
146 147
2.2 PCM Thermal Control
148
In the present research, five different PCM materials are tested with DSC, from which lauric
149
acid is selected based on experimental requirement. Table 1 shows the melting temperature range
150
of the five PCMs. Their respective DSC test results are given in table 1 as well. Table 1: Properties of PCM materials
151
Name of PCM
Melting temperature range (ºC)
Paraffin 1-tetradecanol Lauric acid Decanoic acid synthesis Decanoic acid natural
52-54 36-40 44-46 27-32 29-33
152
6
Actual temperature range (ºC) On Peak End set set 44.70 52.06 54.40 36.39 38.23 41.28 42.84 43.72 45.76 30.65 33.01 35.39 30.24 32.06 34.97
Heat of fusion (kJ/kg) 167.27 259.44 228.90 179.13 178.98
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2.3 Design of PCM Blocks
154
Phase change materials (PCM) include the use of lauric acid which is a powder like compound
155
at room temperature. There are several techniques used to let the PCM to manage its thermal
156
transfer, e.g., in glass container, in pouch, in separate metal box, etc. However, in the present
157
research, aluminum foil packets have been used in the PCM that is not only light in weight, but it
158
also performs efficient heat transfer. Each packet was 38.5 inches in length and 8 inches in breadth;
159
hence, eight such packets were required to cover the 39 in. × 65.5 in. PV module rear surface. The
160
PCM containing aluminum packets are placed in close thermal contact with the copper flow
161
channel and secured to the PV frame by means of another aluminum sheet. Figure 2 show the
162
detailed arrangement of the PCM packets on the PV panel rear side.
163
164
Figure 2: 3D view of flow channel and PCM packets
165 166
2.4 Fabrication of PV/T-PCM System
167
The PV/T collector comprises of two basic components, viz., a PV as an electrical component
168
and a thermal collector as a heat exchanger. The PV module selected for the fabrication of the
169
PV/T unit is a 250-W 60-cell p-Si module. The detailed specification of the module is given in
170
Table 2.
171 172 7
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Table 2: Specification of PV module EPV (ENDSUPV industries) Model Short Circuit Current (Isc) [A] Open Circuit Voltage (Voc) [V] Maximum Power (Pmax) [W] Current at Pmax [A] Voltage at Pmax [V]
EC61215 (2nd edition) 8.926 38.194 257.597 8.416 30.606
*The electrical characteristics are within 0-3% of the indicated values under Standard Test Conditions. (1000W/m2, 25 °C. AM 1.5) 174 175
Copper pipes are used because of their high thermal conductivity. The dimensions of the pipes
176
are 1.27 cm in diameter, 1 mm thick and 1475.74 cm long. The copper pipe is attached to an
177
aluminum absorber sheet by means of a thermal conductive paste. The specifications of the
178
conductive paste are as shown in Table 3.
179
Table 3: Specifications thermal conductive paste (lazada.com.my, 2017) Thermal Conductivity Thermal Resistance Specific Gravity Operating temperature Composition: Silicone Compound Carbon Compound Zinc Oxide Compound
0.925W/m-k 0.262ºC-in2/W 2.0g/cm3 at 77ºF (25ºC) -30ºC ~ 300ºC 50% 20% 30%
180 181
The PCM packet which is made of aluminum sheet of 0.5 mm thick. The PCM packet is coated
182
with a high thermal conductivity non-sticky paper. Hence, each dimension of the packet is 1.27
183
cm in thickness, 21.59 cm width, and 83.82 cm long. This is a unique idea to use PCM at the rear
184
side of the PV panel. The complete assembly of the PV/T-PCM system is as shown in Error!
185
Reference source not found.3.
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Figure 3: Complete PV/T-PCM system along with reference PV
187 188
2.5 Installation and Instrumentation of the Experimental Set-up
189
After the design and fabrication stages have been completed, the sub-systems, i.e., PV/T and
190
PCM systems are assembled together to form the complete PV/T-PCM module system and
191
installed in the UMPEDAC Solar Garden at Level–3, Wisma R&D, University of Malaya. The
192
slope of the PV/T panel (β) is determined by Cooper’s equation (Hossain, 2013; Struckmann,
193
2008). The slope of the collector is calculated from the equation:
194
= 23.45 sin[0.9863 (284 + n1 )]
(1)
195
= (Q1 - )
(2)
196
where, δ is the angle of inclination and n1 is the numerical day of the year and β is the orientation
197
of the surface is towards the equator. The slope of the test modules in the present study were kept
198
at 15°.
199
In the present study, data for different parameters, such as, inlet and outlet water temperatures,
200
PV panel top and rear temperature, ambient temperature, water flow rate and solar radiation have
201
been measured. For this purpose, instrumentations that were used for measuring different 9
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parameters and collection of experimental data. These include thermocouples (K-type),
203
pyranometer, I-V tracer, data logger (series 3), and a computer for data acquisition can be observed
204
in Figure 3. Table 4 shows, the range of capacities and the accuracy of the experimental observing
205
equipment. Before for experimental study, all the measuring instruments have been properly
206
calibrated against standard apparatus. Table 4: Ranges of the measuring instruments
207
Instrument Data logger (series 3) Pyranometer (silicon) Flow meter I-V tracer Thermocouple (type K) 208
Range Accuracy -270 to 1372°C ±2% -2 0-2000 W/m ±5% 0.5-4 LPM ±0.5 0 to 50V & 0 to 16A ±5% -200 to 1000°C ±0.5
3. Analysis
209
In this work, experimental data have been collected based on the requirements for calculating
210
the thermal, electrical energy and exergy performances. The experimental data have been gathered
211
in three different methods. Firstly, a reference solar PV module (60 cell-Polycrystalline, 250W)
212
and PV/T-PCM only system was arranged and studied simultaneously under the same outdoor
213
condition. The data had been collected with different water flow rates ranging from 0.5 to 4 LPM
214
(litre/min).
215
3.1 Energy Analysis
216
The thermal efficiency (ηth) of the conventional flat plate solar collector is calculated using the
217
following formulae as shown below (Hossain et al., 2015) (Ibrahim et al., 2014b; Park et al., 2014): .
Qu AG
218
th
219
where Qu is heat loss, A is area of collector and G is solar radiation.
220
Under these conditions, the useful collected heat (Qu) is given by:
221
Qu m C p (TOut TIn ) m PCM LPCM
222 223 224
where m is mass of water flow rate, Cp is temperature gradient between the thermal factor temperature at the collector exit and the point of entry, TOut is outlet water temperature and TIn is inlet water temperature.
(3)
(4)
.
10
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The phase change material (PCM) mass (mPCM) can be calculated as follows (El Khadraoui et
225 226
al., 2016; Shukla et al., 2009):
227
m PCM
Qch m
f
i
m
(5)
LF C p.s (T )dT C p.l (T )dT 228 229 230
where Cp,s, Cp,l are specific heat of solid and liquid phase of the PCM, respectively. LF is latent heat of PCM, Qch is heat charging phase, i, m and f are initial, melting and final temperature of PCM, dT is the temperature rise.
231 232
A solar cell’s energy conversion efficiency is the percentage of power converted and collected equation (6).
233
el
234
(6)
235
The solar energy absorbed by the PV modules is converted into electric energy and thermal energy,
236
but the thermal energy is dissipated by convection, condition and radiation.
237
3.2 Exergy Analysis
Pmac AG
238
In the following formulae, Exout is the maximum amount of exergy that can be obtained from a
239
system whose supplying energy is Exin: the energy consumed is equal to the exergy loss Exloss, as
240
in equation (7) (Sudhakar & Srivastava, 2014).
241
E x in E x out E x loss
242
(7)
The exergy efficiency of the PV module can be expressed as the ratio of the total output and
243
total input exergy as shown in equation (8) (Sudhakar & Srivastava, 2014).
244
ex
245 246 247 248 249
E xoutput
(8)
E xinput
Equation (9) shows the inlet exergy of a PV system which includes the only solar radiation intercity exergy. E xin
4 T A G 1 a 3 Ts
1 Ta 3 Ts
4
(9)
The exergy output includes the thermal exergy and the electrical exergy of the PV system.
E xout E xthermal E xelectrical
(10) 11
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250
The thermal exergy can be expressed as in equation (11):
251
T E xthermal Q 1 a Tc
252
where, Q is heat loss, Ta is ambient temperature and Tc is the PV cell temperature
253
The overall heat loss coefficient is U.
254
Q UA(Tc Ta )
255
where, A is collector area
256
(11)
(12)
The overall heat loss coefficient of a PV module includes the convection and the radiation losses
257
U hconv hrad
258
The convective heat transfer coefficient can be written as follows:
259
hconv 2.8 3.v
260
where, v is the wind speed.
261
(13)
(14)
Radiative heat transfer coefficient between PV array and surroundings can be writing in two
262
equations (15) and (16) (Ibrahim et al., 2014a):
263
hrad 1 (Tsky Tc )(T 2 sky T 2 c )
(15)
264
hrad 2 1.78 (Tm Ta )
(16)
265
Effective temperature of the sky
266
Tsky Ta 6
267
(17)
The solar cell temperature can be calculated using equations (15), (16) and (17) (Nahar et al.,
268
2017; Rahman et al., 2017):
269
Tc
270
where, Psg is packing factor of the solar module and Tb is the rear panel temperature.
271
Psg G ( g el ) (hconvTa hrad 2Tb )
(18)
hconv hrad 2
The exergy inflow of the collector surface is given by equation (19) (Hazami et al., 2016;
272
Ibrahim et al., 2014b):
273
E
274
T 273 E xth Qu 1 a To 273
in
( E xth E x pv ) E xd
(19)
(20) 12
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E x pv 275
4T pv A N c G 1 a 3 Ts
1 Ta 3 Ts
4
(21)
276
E xPVT E xth E x pv
277
where,
278
Exin is input exergy same as equation, Exout is output exergy, Exth is thermal exergy, EXPVT is
279
photovoltaic thermal exergy, A is collector area, Nc is number or quantity of collectors, Ts is sun
280
temperature, Exd is the energy destruction
281
ex 1
282
where, ηex is the exergy efficiency
283
(22)
E xd
(23)
E xin
The analytical parameters of the solar PV and PV/T-PCM systems are as presented in Table 5. Table 5: PV and PV/T-PCM system characteristics
284
Description Collector area Number of glass cover Emittance of glass Emittance of plate Collector tilt Specific heat of working fluid Sun temperature Wind velocity Transmittance Absorptance Packing factor of the solar module
Symbol A, Ac N1, Nc
g p
Cp
s
Psg i m f LF
Initial temperature Melting temperature Final temperature Latent heat 285 286
Value 1.64 1 0.88 0.95 15 4185.5 5777 1.1 0.96 0.90 0.8
Unit m2
42.48 43.72 45.76 228.9
°C °C °C KJ/kg
J/kg °C °C m/s
3.3 Economic Analysis
287
Annual worth (A.W) is the difference between an annual benefit (revenue) and annual cost
288
(Kumar & Tiwari, 2009; Leland T & Anthony J, 1998). It is a gain if it is a net benefit, and a loss
289
if it is a net loss, i.e.
290
A.W B A C A
(24) 13
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291
where, BA is the annual benefit and CA is the annual cost.
292
A cash flow formula (25) has been utilized for the solar collector systems related economic
293
analysis (Hossain et al., 2015):
A.W) PV = - (I c + I lc ) (A/P, i, N) - A rc - (C afic ) (A/F, i, N) 294
Solar
(25)
295
where,
296 297
Ic is initial cost, Ilc is installation cost, A/P is capital recovery factor, i is interest rate, N is life span, Arc is annual running cost and Cafic is change of aluminum foil insulation cover.
298 299 300
To use the formula of equations (26) & (27), any lump-sum payments or benefits must be converted into equivalent uniform periodic time by using of the capital recovery factors (A/P, i, N) and (A/F, i, N).
A/ P 301
A/ F 302 303
i (1 i ) N (1 i ) N 1
(26)
i (1 i ) N 1
(27)
3.4 Market survey
304
A solar energy system is generally defined by a high initial cost and low operational costs as
305
compared with the relatively low initial cost and high operating costs of Electric Water Heater
306
system. Heating water through solar energy also means long-term benefits, such as, free from
307
future fuel shortages and the maintenance of environmental benefits. The cost benefit analysis is
308
performed based on the Annual worth method which deals with two parts, namely, one is the solar
309
water heater cost whereas the other is the electric water heater cost and their comparisons. The
310
cost analysis is presented in a cash flow diagram.
311
The following Table 6, 7 and 8 is obtained from a survey performed in the Malaysian market.
312
This experiment on the flat plate PV/T hybrid collector. The total cost of constructing a solar PV
313
module at MYR 2000 (US$ 469.21) per unit, solar thermal collector system at MYR 1650.77 (US$
314
387.33) per piece.
315
Table 6: The breakdown cost of solar PV module Component Solar PV module cost
Description 60 cells-Poly 250W 14
Retail price (MYR) 2000
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Installation cost Salvage Value Total Retail Cost
100 0 2200 (US$ 515.81)
316
Table 7: The breakdown cost of thermal collector
317
Component Thermal collector
Description Absorber Aluminium sheet (1mm, 39, 58 inch) Absorber Copper Pipe (1mm, 0.5 inch, 581 inch) Copper Pipes elbow connector (0.5 inch dia, 68 pieces) Pipe to absorber sheet gaps fill up with heat conducting paste Aliminium foil cover Insulation sheet Ceramic Fiber paper Plywood sheet 6mm Plywood (2.5, 3 fit) Back cover sheet Aliminium 1mm sheet Inlet, Outlet pipe 6 meter palate 0.5m dia Gate valves Mattel and plastic Storage tank 80 gallon plastic tank Water Flow meter 0.5 to 4 water LPM Other Pudding, Screw, Rods, Silicone paste etc. Installation Cost Salvage Value Total Retail Cost
Retail price (MYR) 36 280.77 578 30 30 50 30 36 20 30 180 250 200 100 0 1750.77 (US$ 410.48)
318 319
Table 8: The breakdown cost of PCM
320
Component PCM Aluminum packets for PCM Installation Cost Salvage Value Total Retail Cost
Description Phase change material (Lauric acid, 8.72kg)
Retail price (MYR)
7 packets
40 100 0 1853.76 (US$ 43153)
321
15
1813.76
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322
4. Results and discussion
323
A PV/T-PCM water collector with an innovative serpentine flow channel has been designed
324
and fabricated and its performance has been studied as a PV/T-PCM system. The outcomes of the
325
present research work and the corresponding explanations of the results wherever necessary. Upon
326
design, fabrication and installation of the system, data for different parameters, like PV top surface,
327
back surface, inlet water and outlet temperatures were collected at flow rates ranging from 0.5 to
328
4 liters per minute (LPM). The detail results can be seen in Appendix A and B. An overall
329
comparative study among all the systems while an economic analysis has been given in section
330
4.4 and 4.5.
331
4.1 Hourly Variation of PV and PV/T-PCM Different Parameters
332
Comparative performance investigation of the reference PV and PV/T-PCM systems. Hourly
333
variation of different parameters obtained with the mass flow rate were measured 0.5, 1, 2, 3 and
334
4 LPM are shown in Appendix A in Figure A.1, A.2, A.3, A.4 and A.5 respectively. From each of
335
the figures, it can be seen that cell temperature of PV/T-PCM module is always lower than that of
336
the PV/T only module for all the flow rates, establishing the justification of using PCM in thermal
337
management of the PV/T system.
338
In Table 9 is given the details of various measured and calculated parameters for a mass flow
339
rate of 4 LPM. It can be seen that power output (Pmax) increases with the irradiation level and
340
reaches to its maximum (995 W/m2) at 13:00 pm.
341
Table 9: The measured parameters at mass flow rate of 4 LPM Time Ta (°C) Tin (°C) To (°C) Pmax (W) G (W/m2) 10:00
31.85
22.76
23.94
79.67
375
10:30
32.31
21.60
22.61
69.01
358
11:00
32.11
24.11
26.68
146.61
777
11:30
31.94
26.60
28.81
139.16
858
12:00
34.46
28.04
30.73
132.66
880
12:30
34.83
28.65
31.93
140.28
916
13:00
35.36
28.83
32.82
160.29
995
13:30
36.79
29.18
32.78
142.27
957
16
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14:00
34.63
29.85
32.39
142.03
732
14:30
34.21
29.43
31.72
140.47
707
15:00
35.11
29.74
32.13
114.03
665
15:30
34.56
29.89
31.18
102.00
448
16:00
33.79
27.58
27.82
73.54
336
342 343
Figure 4 shows an average inlet, outlet and cell temperature differences based on mass flow
344
rate of water. PV and PV/T-PCM cell temperature performance, which is affected on solar
345
radiation and ambient temperature. But because of PCM and mass flow of water the PV/T-PCM
346
cell temperature drops significantly. The maximum cell temperature difference between PV and
347
PV/T-PCM panels are 10.09°C, 10.26°C, 13.15°C, 12:45°C and 10.57°C respectively. Whereas
348
the maximum rise in PV/T-PCM collector outlet water temperatures are 26.40°C, 15.73°C, 8.66°C,
349
5.22°C are 3.98°C respectively.
Temperature (°C)
70 60 50 40 30 20
Ta
Tout-Tin
Tcell (PV)
Tcell (PV/T-PCM)
10 0 0.5
353
2
3
4
Mass flow rate (LPM)
350 351 352
1
Figure 4: Average inlet outlet water and cell temperature different PV and PV/T-PCM parameters (0.5 to 4 LPM) 4.2 Energy Analyses
354
The energy analysis that is based on the first law of thermodynamics presents a rough picture
355
that shows how the input energy has been exploited and which sectors are the prime contributors
356
in the energy consumption. In the present study, the change in different energy parameters, such 17
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357
as, electrical power output, electrical efficiency, thermal efficiency, etc., have been analyzed as a
358
function of the solar irradiation, cell temperature and water flow rate in order to observe which of
359
them has the prominent effect on the energy performance of the PV/T-PCM systems. Phase change
360
materials (PCM) are substances that possess high heat of fusion. These materials can store (or
361
release) huge amount of energy as latent heat during their freezing (or melting) process, the heat
362
being taken from the surrounding environment. When the surrounding temperature of a solid PCM
363
reaches its melting point, it starts to absorb heat from the ambient, gets molten and stores this
364
energy as latent heat as long as the surrounding temperature is above its melting point. On the
365
other hand, when again the surrounding temperature falls and come near the freezing point, PCMs
366
release the stored energy and gets solidified. It may be mentioned here that an experimental study
367
on PV/T-PCM has been carried out for five different flow rates of cooling water, however,
368
representative results of an optimum flow rate have only been presented in the forthcoming
369
sections.
370
4.2.1 Effect of Irradiation and cell temperature on Electrical Performance
371
The effect of increased irradiation and cell temperature level on electrical power and electrical
372
efficiency has been illustrated in Appendix B. The results shows that the effect of increased
373
irradiation and cell temperature level on electrical power and electrical efficiency at the mass flow
374
rate of 0.5 LPM. The peak solar radiation is 999 W/m2, the electrical power of the PV and PV/T-
375
PCM module is 140.64 W and 151.26 W respectively as shown in Figure B.1. The maximum
376
difference between the output power of PV and PV/T-PCM is 18.28 W at 10:45 AM. The
377
maximum difference between electrical efficiency of PV and PV/T-PCM module is 2.14% at 10:45
378
AM. The maximum electrical efficiency of the PV/T-PCM is 13.92% at 10:15 AM. The
379
experimental investigation has been carried out on-site under real ambient conditions, wherein the
380
radiation intensity at any time may go down due to shading from cloud, etc. The data acquisition
381
is a continuous process in which some irregular data may also be saved. These irregular data do
382
not show the trend.
383
Figure A.1 and Figure B.1 shows that solar radiation reaches its peak of 999 W/m2, the ambient
384
temperature to 36.52°C and the maximum cell temperature difference to 4.71°C. PV/T-PCM
385
output power is observed to increase by 10.09 W at 2:15 PM. As can be seen power difference
386
between PV and PV/T-PCM because of the effect of cell temperature (as explained above). At low 18
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387
mass flow rate (0.5 LPM), cell temperature is dropped very little for PV/T-PCM system. As a
388
result, PV/T-PCM system produce little amount of power. The variation in the PV and PV/T-PCM
389
efficiency is from 0.40% to 2.14%. On the other hand, cell temperature variation is 4.16°C to
390
5.81°C for PV and PV/T-PCM, respectively.
391
Figure B.2 shows the effect of irradiation level on electrical power and electrical efficiency at
392
mass flow rate of 1 LPM. The highest solar radiation attained is 988 W/m2, at which the electrical
393
power of the PV and PV/T-PCM module is 138.40 W and 145.45 W respectively. The maximum
394
difference between the output power of PV and PV/T-PCM is 24.97 W at 2:15 PM. From Figure
395
B.2 it can be observed that the maximum electrical efficiency of the PV/T-PCM is 14.25% at 3:45
396
PM. Also, the maximum electrical efficiency difference between PV and PV/T-PCM module is
397
1.55% at 2:15 AM. The irradiation level increases rapidly at the early part of the day, while during
398
midday the variation becomes minute. That is why, the electrical power and efficiency remain
399
almost same near an average value.
400
Under the peak solar radiation of 988 W/m2 at 1:30 PM the ambient temperature is 36.34°C and
401
cell temperature difference is 7.03°C, whereas the increase in PV/T-PCM power output is 7.05 W,
402
respectively as shown in Figure A.2 and Figure B.2. When the mass flow rate is increased from
403
0.5 to 1.0 LPM, cell temperature for PV/T-PCM system is lower as compared to that at 0.5 LPM.
404
After that the cell temperature is observed to up and down and the power reached at maximum
405
level 24.97 W. It is also observed that around 1:45 to 2:45 PM, the solar radiation was high.
406
Because of PCM, the cell temperature is dropped suddenly and it maintains a little time then again
407
back to its original trend. The variation in the PV and PV/T-PCM is from 0.05% to 1.55%, while
408
the cell temperature variation 5.08°C to 6.40°C respectively.
409
Figure B.3 presents the electrical power and electrical efficiency of PV/T-PCM systems at a
410
mass flow rate of 2 LPM. The electrical power of the PV and PV/T-PCM module are 133.39 W
411
and 150.06 W respectively under the peak radiation of 983 W/m2. The maximum electrical
412
efficiency of the PV/T-PCM is 13.04% at 10:15 AM. In addition, the maximum electrical
413
efficiency difference between PV and PV/T-PCM module is 2.33% at 3:15 PM.
414
The ambient temperature is 35.21°C, and cell temperature difference is 5.64°C and the increase
415
in PV/T-PCM is 16.67 W under the peak radiation of 983 W/m2 at 12:00 noon as shown in Figure 19
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416
A.3 and Figure B.3. As the mass flow rate increases from 1 to 2 LPM, the cell temperature of
417
PV/T-PCM collector drops are high and output power increases as compared mass flow rate of 0.5
418
and 1 LPM respectively. Because of increasing mass flow rate with PCM cooling capacity. It is
419
observed, PV/T-PCM maximum power found 21.71 W at cell temperature of 7.98°C. Figure B.3
420
also reveals that the variation in the PV and PV/T-PCM is from 0.18% to 2.33%, while the cell
421
temperature variations are 13.15°C to 9.33°C respectively.
422
Electrical power and efficiencies at mass flow rate of 3 LPM are shown in Figure B.4. At the
423
peak solar radiation of 989 W/m2, the electrical power of the PV and PV/T-PCM module are
424
116.62 W and 130.76 W respectively. The maximum output power for PV/T-PCM module is
425
140.70 W at 3:00 PM. On the other hand, the maximum electrical efficiency of PV/T-PCM system
426
is 13.90% at 10:30 AM. Furthermore, from Figure B.4 is seen that the maximum electrical
427
efficiency difference between PV and PV/T-PCM module is 1.74% at 12:00 PM.
428
For PV/T-PCM system, the ambient temperature is 37.26°C, cell temperature difference is
429
6.53°C and the increases in output power is 14.13 W at peak radiation of 989 W/m2 at 1:45 PM as
430
shown in Figure A.4 and Figure B.4. As the mass flow rate increases from 2 to 3 LPM, the cell
431
temperature of PV/T-PCM drop is little as compared that of 2 LPM. The maximum power is found
432
25.10 W at cell temperature of 3.93°C. Furthermore, the variation in the PV and PV/T-PCM is
433
from 0.45% to 1.74%, while the cell temperature variation 4.06°C to 5.06°C respectively.
434
The effect of increased irradiation level on electrical power and electrical efficiency has been
435
illustrated in Figure B.5 at optimum mass flow rate of 4 LPM. It can be seen from Figure B.5 that
436
electrical power and efficiency of PV/T-PCM systems increases with increasing irradiation level.
437
In both cases, it surpasses the power output of the reference PV system over the full range of
438
irradiation as can be seen from Figure B.5. Firstly, the effect of cooling becomes effective at higher
439
irradiations that is portrayed by the expanding gap between the trend lines of PV and PV/T-PCM
440
systems. The temperature difference between the inlet water and outlet water is very trivial at lower
441
radiation level. As the irradiation level increases, the temperature difference increases to mobilize
442
the rate of heat transfer, which helps to remove more heat from the higher irradiations. This
443
tendency is slightly greater in the case of the PV/T-PCM system, evidently indicating the practical
444
usage of the PCM in temperature control.
20
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445
Secondly, the increment rate of power output is steeper in the range of around 300 to 1000
446
W/m2, after which the effect of increased irradiation own diminished. Hence, it may be concluded
447
that the highest output from a PV/T or PV/T-PCM panel in typical Malaysian weather condition
448
can be obtained under irradiation of around 1000 W/m2. Thirdly, at 992 W/m2, the electrical power
449
of the PV and PV/T-PCM module is 123.85 W and 160.29 W respectively, which is cleared
450
enhancement in the power output with the PCM and mass flow rate used for thermal control.
451
Results show that power levels of solar cell vary under different levels of illuminations. The panel
452
current increases in proportional to solar radiation with little increases in panel voltage. Similarly,
453
panel power increases in proportion to solar radiation level. The difference between maximum
454
output power of PV and PV/T-PCM is 36.44 W at 1:00 PM. For every 100 W/m2 increase in
455
irradiation level, output power rose by 13.12 W for PV/T-PCM respectively. Phase change
456
materials possess a good ability of storing large amount of heat, which helps to lower the cell
457
temperature and keeps as near as possible to the STC value, thereby improving the electrical
458
output. Figure B.5 show the response of electrical efficiency as a function of the irradiation of
459
PV/T-PCM systems respectively both on the performance of the same reference PV module. It is
460
evident from the Figure B.5 that the efficiency of all types of photovoltaic devices, PV and PV/T-
461
PCM, increases up to an irradiation level of around 300 to 600 W/m2, which then drops
462
significantly with increased irradiation. Therefore, photovoltaic devices perform best under the
463
above-mentioned range of irradiation in Malaysian condition. While the proposed PV/T-PCM
464
system show better electrical efficiency than the reference PV module. As the irradiation level
465
increases from 375 to 992 W/m2, electrical efficiency drops from 12.88% to 9.78% for PV/T-PCM
466
module and 12.41% to 7.56% for PV module. The maximum difference between PV and PV/T-
467
PCM system is 2.48% at 11:15 AM. It may be noticed from and that maximum electrical efficiency
468
of the PV/T-PCM is 14.42% at 3:15 PM, which evidently shows distinctive improvement in the
469
electrical performance by employing PCM. For PV/T-PCM modules every 100 W/m2 increase in
470
irradiation level, electrical efficiency drops by 0.55% respectively. This holds good not only for
471
the maximum point, but also for almost the entire range of efficiency, which further establishes
472
the appropriate choice of employing the PCM thermal control in the PV/T systems.
473
The adverse effect of increased cell temperature in electrical power output of the PV/T-PCM
474
systems is apparently conceivable from Figure B.5 in which it is readily observed that the
475
corresponding power drop in the PV/T-PCM system is greater than that of the PV system for 21
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476
almost the same temperature rise. The reason behind the alternation in power level is that panel
477
temperature leads to a little increase in panel current while it decrease the panel voltage
478
proportionally. Panel power decrease since the voltage decrease rate is more than the increase in
479
current rate. On the other hand, increase in module temperature reduce the band gap of a solar cell,
480
whereby effecting the solar cell output parameters. Open circuit voltage the most affected
481
parameter due to increase in temperature. Figure A.5 and B.5 shows the tendency for PV/T-PCM
482
and PV reference. At 992 W/m2, the ambient temperature was 35.36°C and the cell temperature
483
difference were 3.33°C and the output power difference was 36.44 W at 1:00 PM. The cell
484
temperature and output power vary because of mass flow rates and PCM cooling capacity. For
485
every 1°C decrease in cell temperature, output power increases by 8.76 W for PV/T-PCM systems
486
respectively.
487
Drop in the electrical efficiency due to the cell temperature rise is less prominent in photovoltaic
488
thermal systems, especially in the case of a PV/T-PCM system. This is due to the fact that PCMs
489
can exert a better control over the cell temperature rise by its intrinsic ability in absorbing a large
490
amount of heat through alternate melt/freeze cycles at a particular range of temperature. It may be
491
perceived from Figure B.5 that the variation in the PV and PV/T-PCM is from 0.48% to 2.48%
492
respectively. In addition, electrical efficiency of the PV/T-PCM is higher than the PV efficiency
493
demonstrating the favorable effect of cooling. During afternoon, PV/T-PCM system works with
494
efficiencies as high as 13.82% or more. For every 1°C decrease in cell temperature, efficiency
495
increases by 0.37% for PV/T-PCM systems respectively. Another notable point from these figures
496
19-23 is that for both the power output and the efficiency curves, the gap between the PV and the
497
PV/T-PCM trend lines is wider. This portrays a better relative improvement in both the electrical
498
power and the efficiency of the PV/T-PCM system than that of the PV module. This finding also
499
confirms that the PV/T-PCM system has a superior performance.
500
Figure 5 shows an average PV and PV/T-PCM electrical efficiency and power differences based
501
on mass flow rate of water. PV/T-PCM module electrical efficiency and output power increases
502
because of mass flow rates and PCM cooling capacity.
22
25
250
20
200
15
150
10
100
5
PV (%)
PV/T (%)
PV (W)
PV/T-PCM (W)
0 1
2
3
4
Mass flow rate (LPM)
503
506
50
0 0.5
504 505
Electrical power (W)
Electrical efficiency (%)
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Figure 5: Average electrical power and efficiency different PV and PV/T-PCM parameters (0.5 to 4 LPM) 4.2.2
Effect of Water Flow rate on Thermal Performance
507
Photovoltaic thermal (PV/T) collectors, as the name implies, are meant for thermal output along
508
with electricity. Moreover, there is a material limit for silicon cells, especially, in terms of life
509
span, after which the electrical performance cannot be improved. On the other hand, there are wide
510
provisions for improvement in the thermal performance by adopting effective thermal energy
511
harvesting techniques. For this particular reason, the thermal performance of PV/T-PCM collectors
512
is of great importance which needs to be investigated thoroughly. Thermodynamic performance
513
of any system can be analyzed from two different viewpoints, i.e., one is based on the first law of
514
thermodynamics while the other is its second law. Energy analysis of PV/T-PCM systems only
515
based on the first law of thermodynamics has been discussed in this section and second law-based
516
analysis, i.e., exergy analysis which is elaborated in the following section. In both cases, variation
517
in performance parameters have been presented as a function of the mass flow rate of heat transfer
518
fluid (HTF), namely, water.
519
Thermal performances of PV/T-PCM systems have been illustrated in Figure 6 (a), respectively
520
wherein the performance has been portrayed in terms of heat gain, thermal efficiency and outlet
521
water temperature. Although PV/T-PCM collectors are meant for both electricity and heat
522
productions, one of the major applications of these devices are in warm water supply. Hence, 23
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523
together with heat gain and thermal efficiency of the device, the level of outlet water temperature
524
has been used here as an index for the thermal performance.
525
Figure 6 (a) present the heat gain as well as the thermal efficiency of PV/T-PCM modules,
526
respectively. It can be noticed that both the heat gain and the thermal efficiency follows the trend
527
of a bell-shaped curve although the distribution of the values are not the same nor symmetrical.
528
This trend signifies the fact that there is an optimum flow rate at which the peak performance is
529
obtained. For the PV/T-PCM modules provide as high as 1024.01 W with a thermal efficiency of
530
87.71% at 2 LPM. Hence, the use of PCM can conveniently provide 164.09 W more heat gain
531
capacity. Figure 6 (b) show the outlet water temperature along with the inlet water temperature produced
533
by the PV/T-PCM systems, respectively. It is obvious that the outlet water temperature decreases
534
gradually with increasing water flow rate which is evident from both figures 6 (a) and 6 (b). Hence,
535
in order to get warm water supply with better thermal efficiency, the flow rate should be
536
maintained between 1 to 2 LPM. Another revealing fact from Figure 6 (b) is that the PV/T-PCM
537
system provides relatively lower outlet water temperature, which is due to the system's huge
538
thermal storage capacity. However, the major benefit of PCM thermal storage is in its extended
539
period of availability of heat which makes the PV/T-PCM modules highly favorable for night time
540
thermal energy supply. 100
1050
90
1000
80
950
70
900
60
850
50
800
40
750
30
700
Thermal Effi (PV/T-PCM) Heat gain (PV/T-PCM)
20
650
10
600 0.5
541 542 543
1
2
(a)
24
3
4
Heat gain (W)
Thermal efficiency (%)
532
Water inlet & outlet temperature (°C)
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45 40 35 30 25 20
Tin
15
To
10 5
PV/T-PCM
0
0.5
1
2
3
4
Water flow (LPM)
544 545
(b)
546 547
Figure 6: Effect of water flow rate on thermal performance of PV/T-PCM collector (a): Thermal efficiency and heat gain (b): Inlet and outlet temperatures
548
4.3
Exergy Analysis of PV/T-PCM Systems
549
The limitation of the first law of thermodynamics analysis is that it does not account for the
550
energy quality, rather all forms of energies, viz., electric, mechanical, chemical, thermal energy,
551
all of which have values leading to a wrong assessment. The second law of thermodynamics comes
552
to help in this context introducing the concept of exergy which is the thermodynamic property of
553
combined energy quantity and quality to portray the real picture of the energy utilization
554
efficiency. Exergy is the maximum useful work obtainable from a system during a process when
555
the system is brought to an equilibrium with a heat reservoir (Perrot, 1998). In other words, exergy
556
is defined as the maximum amount of work that can be produced from a flow of mass or energy
557
as it comes into an equilibrium with a reference environment (Yazdanpanahi et al., 2015a).
558
Therefore, the exergy performance of the PV/T-PCM systems have been evaluated in this section
559
to gauge their actual working efficiency.
560
Figure 7 show the exergy output and exergy efficiency of the PV/T-PCM systems, respectively.
561
It may be noticed from the figure 7 that exergy output becomes almost constant after a certain flow
562
rate of 2 LPM for the PV/T-PCM systems. The highest exergy output obtained with the PV/T-
563
PCM is 134.10 W respectively. On the other hand, exergy efficiency keeps on decreasing with
564
increasing water flow rate which is due to the fact that with an increased flow rate of a volume of 25
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566
exergy efficiency is attainable at lower flow rates. The highest exergy efficiency obtained with the
567
PV/T-PCM is 12.19% respectively. 14
160
12
140 120
10
Exergy out (W)
water the irreversibility increases substantially causing greater exergy destruction. Hence, higher Exergy efficiency (%)
565
100
8
80
6
60
4
Exergy Effi (PV/T-PCM) Exergy out (PV/T-PCM)
2
40 20
0
0 0.5
1
2
3
4
Water flow (LPM)
568 569 570
Figure 7: Effect of water flow rate on exergy performance PV/T-PCM system 4.4 Comparative Performance Evaluation
571
In this section, the performances of a PV/T-PCM system have been presented in comparison
572
with a reference PV performance so that a relative ranking among the devices is possible. Figure
573
8 shows the performance of the PV/T-PCM system in comparison with the reference PV
574
performance in which 11.08% electrical efficiency of the PV/T-PCM is observed to increase by
575
1.20% as compared to the 9.88% PV electrical efficiency while the exergy efficiency of the PV/T-
576
PCM is enhanced by more than 5% as compared to the PV exergy efficiency. From Table 10, it
577
can be noticed that an exergy output of PV/T-PCM is increased by 58.89% as compared to the
578
reference PV.
26
Efficiency (%)
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PV/T-PCM 103 93 83 PV reference 73 63 53 43 33 7.01 7.09 6.43 6.55 5.64 23 9.45 9.78 9.88 9.73 9.75 13 3
87.72 73.7
77.06 73.87
12.19 11.65 10.55 10.2 9.93 10.29 10.62 10.9 10.89 11.08 0.5
Electrical
75.26
Exergy
1 2 3 Water flow (LPM)
4
Thermal
579 580 581
Figure 8: Energy and exergy efficiency comparesum performance of PV and PV/T-PCM for different mass flow rates
582 583
Table 10: Performance of electrical, thermal and exergy efficiency on PV and PV/T-PCM collector Average PV PV/T-PCM (optimum) Electrical efficiency (%) 9.75 11.08 Thermal efficiency (%) N/A 87.72 Exergy efficiency (%) 7.01 12.19 Exergy out (W) 75.21 134.10
584 585
4.5 Economic Analysis
586
An economic analysis mainly discusses the payback period of the system which can be
587
separated into two parts, i.e., the first is the solar PV panel and the second is the PV/T-PCM system.
588
These results can project a clear understanding between the renewable and the nonrenewable
589
economic performances. From equations (25), (26) and (27), it is possible to forecast the results
590
from the assumed years to draw a cash flow diagram for a solar PV panel system and to calculate
591
the total cost on a period of 6 years lifespan. Data from Table 5, 6 and 7 are required to calculate
592
the module’s lifespan at 10% interest rates of the cash flow. This analysis used some assumed
593
values to arrive at some pragmatic amount.
594 27
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595
(A) Cash Flow diagram for solar PV panel as flows:
596
0
597 598
5 6
15
MYR 100
MYR 100
25 Year MYR 100
599 600
MYR 2000
601
MYR 100
602
Figure 9: Solar PV panel cash flow diagram
603 604
Figure 9 illustrates the cash flow diagram of a solar PV module from year 0 to year 25 with
605
values and arrows showing the year and cost per 5-year period of MYR 100 (US$ 23.46). Zero is
606
the initial year, thus, MYR 2000 (US$ 469.25) is the initial cost plus MYR 100 (US$ 23.46) as the
607
installation cost. Whereas the annual running cost is zero. After 15 and 25 years later, MYR 100
608
(US$ 23.46) extra is added for some additional replacement of component parts.
609
Cost of using a solar PV panel:
610
For the first 5 years:
611
A.W)Solar PV = MYR -570.35 (US$ 133.82)
612
For the 6 years of usage:
613
A.W)Solar PV = MYR -495.13 (US$ 116.22)
614
For the 15 years of usage:
615
A.W)Solar PV = MYR -279.24 (US$ 65.51)
616
For the 25 years of usage:
617
It is assumed that by the 25th year the solar PV panel will again incur a cost of MYR 100 (US$
618
23.46) for additional replacement of component parts: MYR -232.36 (US$ 54.51).
619
For annual benefit calculation, the average PV power output for 6 hours data has been taken
620
form the experiment result. It is calculated, the 6 years cost benefit for PV panel is RM 524.25
621
(US$ 123.06), where cost of one unit (1 kWh) of electricity in Malaysia is MYR 0.3853 (Chua,
622
2018). From the equation (24), it is calculated, the payback period for PV panel is 6 years.
623 624
(B) Cash Flow diagram for solar PV/T-PCM system as flows: 28
ACCEPTED MANUSCRIPT
625 626
0
4
5
10
15
20
25 Year
627 628
MYR 1900
MYR 1900
MYR 1900 MYR 1900 MYR 1900
629 630 631
MYR 5604.53
632 MYR 100
633 634
Figure 10: Solar PV/T having PCM cash flow diagram
635
The thermal absorber and PCM materials costs are MYR 1750.77 (US$ 410.22) and MYR
636
1853.76 (US$ 434.35), respectively. Figure 10 illustrates the cash flow diagram of a PCM from
637
year 0 to year 25 with values and arrows showing the year and cost per 5-year period of MYR
638
1900 (US$ 445.22). From Table 5, 6 and 7, states that zero cost is encountered in the initial year,
639
thus, MYR 5604.53 (US$ 1,313.29) is the initial cost plus MYR 1900 as the installation cost.
640
Whereas the annual running cost is zero while the PCM materials 5 years later will need to be
641
replaced costing MYR 1900 (US$ 445.22) extra which is added to the additional replacement of
642
some component parts.
643
Cost of running a PV/T-PCM system:
644
For the first 4 years:
645
A.W)Solar PV/T-PCM = MYR -2209.00 (US$ 518.54)
646
For the first 5 years:
647
A.W)Solar PV/T-PCM = MYR -1816.05 (US$ 434.35)
648
For the 10, 15, and 20-year period:
649
A.W)Solar PV/T-PCM = MYR -1047.60 (US$ 245.51) for 10-year period,
650
MYR -809.79 (US$ 189.77) for the 15-year period, and
651
MYR -703.22 (US$ 164.78) for the 20-year period.
652
For the 25th year period:
653
It is assumed that at its 25th year period, it will again incur a cost of MYR 1900 (US$ 445.22)
654
for additional replacement of component parts: MYR -647.77 (US$ 151.78). 29
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655
The negative values in both cases are the cost value for the solar PV and PV/T-PCM systems.
656
For annual benefit calculation, the average PV/T-PCM power and heat gain for 6 hours data has
657
been taken form the experiment result. From the equation (24), the solar PV/T-PCM system cost
658
is definitely high as compared to the solar PV system, but after 4 years of usage, the cost benefit
659
value becomes MYR 3320.61 (US$ 779.48). The annual worth for the PV/T-PCM module is MYR
660
1111.61. That means the PV life cycle can be improved and used for a lower period. The result
661
shows that the solar PV/T-PCM system can be used for a longer lifespan than the solar PV/T
662
system.
663 664
5 Conclusions
665
The purpose of this study was to investigate the performance of a newly developed PV/T-PCM
666
module for use under typical Malaysian weather condition. Energy, exergy and economic analyses
667
have been conducted to analyze the total performance of the system from technical as well as
668
economic viewpoints. Comparative analysis was performed in the following manner: The
669
performance of a PV/T-PCM system has been compared with that of a reference PV module.
670
For PV/T-PCM system, both the maximum electrical power output and the maximum efficiency
671
are obtained at 4 LPM. The maximum power output is 160.29 W, which is almost 14% higher than
672
that of the reference PV module. The maximum electrical efficiency is 14.42%, which is 4.72%
673
higher than that of the reference PV. For every 100 W/m2 increase in irradiation level, PV/T-PCM
674
power output increases by 13.12 W, while electrical efficiency drops by 0.55%. Every 1°C
675
decrease in PV/T-PCM cell temperature is followed by an increases in output power by 8.76 W
676
and electrical efficiency by 0.37%. The maximum PV/T-PCM thermal efficiency is 87.72% with
677
a mass flow rate of 2 LPM, while the highest rise obtained is 26.40°C at 0.5 LPM. The maximum
678
PV/T-PCM exergy output of 134.10 W is attained at 0.5 LPM and the maximum average exergy
679
efficiency of 12.19% is obtained at a mass flow rate of 1 LPM.
680
The breakdown cost of a solar PV module is RM 2000 (US$ 469.25) which is expensive but
681
because of its long-term uses, it will be free of maintenance costs as based on the Annual-worth
682
methods from 5 to 10 years later. A phase change material costs approximately MYR 5604.53
683
(US$ 1,313.29) which is considered as a high investment cost but which can be free of maintenance
684
costs after usage of up to 4 years. PCM materials need to change every 5 or 6 years later which 30
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685
means that one time investment can last at least up to 5 years. If the system cost together with the
686
installation cost come around MYR 1900 (US$ 445.22), and after usage of up to 4 years as based
687
on the Annual-worth methods, then the cost benefit will be MYR 3320.61 (US$ 779.48). The
688
results of calculations on the cost analyses show that the PV/T-PCM systems are more economical
689
and become more attractive than the solar PV system operating alone in the long run, thus, it is
690
advantageous for the household family to use the solar water heater which can last up to a period
691
of at least 5 years.
692
Acknowledgements
693
Authors acknowledge the technical and financial assistance of UM Power Energy Dedicated
694
Advanced Centre (UMPEDAC) and the Higher Institution Centre of Excellence (HICoE) Program
695
Research Grant, UMPEDAC - 2016 (MOHE HICOE - UMPEDAC).
696 697
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Appendix
847
Appendix A: Hourly variation of different PV and PV/T-PCM parameters Tout -Tin
Ta
Tcell (PV/T-PCM)
Tcell (PV)
Solar radiation
80.00
1200.00
70.00
1000.00 800.00
50.00 40.00
600.00
30.00
400.00
20.00 200.00
10.00
0.00 10:00 10:15 10:30 10:45 11:00 11:15 11:30 11:45 12:00 12:15 12:30 12:45 13:00 13:15 13:30 13:45 14:00 14:15 14:30 14:45 15:00 15:15 15:30 15:45 16:00
AM AM AM AM AM AM AM AM PM PM PM PM PM PM PM PM PM PM PM PM PM PM PM PM PM
0.00
Solar radiation (W/m2)
Temperature (°C)
60.00
848 849
Figure A.1: Hourly variation of different PV and PV/T-PCM parameters (0.5 LPM) Tout -Tin
Ta
Tcell (PV/T-PCM)
Tcell (PV)
Solar radiation
80.00
1200.00
70.00
1000.00 800.00
Temperature (°C)
50.00 40.00
600.00
30.00
400.00
20.00 200.00
10.00
0.00
850
10:00 10:15 10:30 10:45 11:00 11:15 11:30 11:45 12:00 12:15 12:30 12:45 13:00 13:15 13:30 13:45 14:00 14:15 14:30 14:45 15:00 15:15 15:30 15:45 16:00
AM AM AM AM AM AM AM AM PM PM PM PM PM PM PM PM PM PM PM PM PM PM PM PM PM
0.00
35
Solar radiation (W/m2)
60.00
ACCEPTED MANUSCRIPT
Figure A.2: Hourly variation of different PV and PV/T-PCM parameters (1 LPM) Tout -Tin
Ta
Tcell (PV/T-PCM)
Tcell (PV)
Solar radiation
80.00
1200.00
70.00
1000.00
Temperature (°C)
60.00 800.00
50.00 40.00
600.00
30.00
400.00
20.00 200.00
10.00
0.00 10:00 10:15 10:30 10:45 11:00 11:15 11:30 11:45 12:00 12:15 12:30 12:45 13:00 13:15 13:30 13:45 14:00 14:15 14:30 14:45 15:00 15:15 15:30 15:45 16:00
AM AM AM AM AM AM AM AM PM PM PM PM PM PM PM PM PM PM PM PM PM PM PM PM PM
0.00
Solar radiation (W/m2)
851
Figure A.3: Hourly variation of different PV and PV/T-PCM parameters (2 LPM) Tout -Tin
Ta
Tcell (PV/T-PCM)
Tcell (PV)
Solar radiation
80
1200
Temperature (°C)
70
1000
60 800
50 40
600
30
400
20 200
10
0
854 855
10:00 10:15 10:30 10:45 11:00 11:15 11:30 11:45 12:00 12:15 12:30 12:45 13:00 13:15 13:30 13:45 14:00 14:15 14:30 14:45 15:00 15:15 15:30 15:45 16:00
AM AM AM AM AM AM AM AM PM PM PM PM PM PM PM PM PM PM PM PM PM PM PM PM PM
0
Figure A.4: Hourly variation of different PV and PV/T-PCM parameters (3 LPM)
36
Solar radiation (W/m2)
852 853
ACCEPTED MANUSCRIPT
Tout -Tin
Ta
Tcell (PV/T-PCM)
Tcell (PV)
Solar radiation
80
1200 1000
60 800
50 40
600
30
400
20 200
10
0
856 857
10:00 10:15 10:30 10:45 11:00 11:15 11:30 11:45 12:00 12:15 12:30 12:45 13:00 13:15 13:30 13:45 14:00 14:15 14:30 14:45 15:00 15:15 15:30 15:45 16:00
AM AM AM AM AM AM AM AM PM PM PM PM PM PM PM PM PM PM PM PM PM PM PM PM PM
0
Figure A.5: Hourly variation of different PV and PV/T-PCM parameters (4 LPM)
858 859 860 861 862 863 864 865 866 867 868 869 870
37
Solar radiation (W/m2)
Temperature (°C)
70
878
Irradiation (W/m2)
301.73976 352.57208 362.5594 376.94136 679.06382 873.85468 649.7198 702.5888 986.6802 968.06608 947.8432 983.725 946.56656 951.0376 988.2694 979.8846 975.0532 979.2238 877.52688 702.57376 536.30008 547.98488 379.37544 369.27432 377.11344
Electrical efficiency (%) 15
13
11
9
7
5
3 PV (%) PV/T-PCM (%) PV (W) PV/T-PCM (W)
15
13 120
11 100
9 80
7 60
5
3
PV (%) PV/T-PCM (%) PV (W) PV/T-PCM (W)
38 40
20
0 Electrical power (W)
Irradiation (W/m2)
875 876
Figure B.1: Effect of irradiation and cell temperature on electrical performance of PV/T-PCM
877
against the reference PV (0.5 LPM)
375.5812 307.12392 501.88104 518.01232 737.37114 756.69632 675.08328 641.0456 853.47 942.55368 986.0408 890.753 936.565 855.34008 883.4103 863.86852 947.74788 999.05568 836.5845 852.53268 699.23018 677.77102 612.74816 549.80488 368.92894
Electrical efficiency (%)
160
140
120
100
Electrical power (W)
ACCEPTED MANUSCRIPT
871
872
Appendix B: Effect of irradiation and cell temperature on electrical performance of PV/T-
873
PCM against the reference PV
874
80
60
40
20
0
160
140
ACCEPTED MANUSCRIPT
Figure B.2: Effect of irradiation and cell temperature on electrical performance of PV/T-PCM against the reference PV (1 LPM) 15
160 140
13
120 11
100
9
80 60
7 PV (%) PV/T-PCM (%) PV (W) PV/T-PCM (W)
5
40 20 0
363.21 375.82 485.86 505.23 701.06 673.90 745.99 717.37 983.11 920.98 919.46 825.25 979.49 927.87 808.34 960.16 902.76 915.56 629.73 899.37 615.28 482.50 466.93 302.81 395.38
3
Electrical power (W)
Electrical efficiency (%)
879 880
Irradiation (W/m2)
Figure B.3: Effect of irradiation and cell temperature on electrical performance of PV/T-PCM against the reference PV (2 LPM) 15
160 140
13
120 11
100
9
80 60
7
40 PV (%) PV/T-PCM (%) 20 PV (W) PV/T-PCM (W) 0
5
398.67742 481.90304 376.62516 448.94738 446.8594 623.42084 641.16164 742.99848 718.01232 821.71604 789.1218 812.88856 961.48432 877.0508 986.5018 989.11376 831.84964 984.63312 953.34688 925.79528 703.52116 606.71072 415.1922 416.3828 455.57084
3
Electrical power (W)
Electrical efficiency (%)
881 882 883
Irradiation (W/m2)
884 885
Figure B.4: Effect of irradiation and cell temperature on electrical performance of PV/T-PCM
886
against the reference PV (3 LPM)
39
15
180 160
13
140
11
120 100
9
80
7
60 PV (%) PV/T-PCM (%) PV (W) PV/T-PCM (W)
5
40 20 0
375.26 342.94 357.76 735.47 776.55 607.24 857.76 772.20 880.27 991.85 915.54 977.19 994.66 992.23 956.55 951.41 732.37 803.44 706.99 636.57 664.66 431.81 447.81 358.45 336.12
3
Electrical power (W)
Electrical efficiency (%)
ACCEPTED MANUSCRIPT
Irradiation (W/m2)
887 888
Figure B.5: Effect of irradiation and cell temperature on electrical performance of PV/T-PCM
889
against the reference PV (4 LPM)
890 891
40
ACCEPTED MANUSCRIPT
Highlights
Study of novel two side serpentine flow based photovoltaic/thermal (PV/T) with PCM Self-sufficient PVT-PCM system with improved energy and exergy efficiencies Economic evaluation of the PV/T collector using cash flow analysis Maximum thermal and exergy efficiency is found to be 87.72% and 12.19% respectively