Accepted Manuscript Use of organoclay as a stabilizer for water-in-oil emulsions under high-temperature high-salinity conditions Abdelhalim I.A. Mohamed, Ibnelwaleed A. Hussein, Abdullah S. Sultan, Ghaithan A. Al-Muntasheri PII:
S0920-4105(17)30862-8
DOI:
10.1016/j.petrol.2017.10.077
Reference:
PETROL 4401
To appear in:
Journal of Petroleum Science and Engineering
Received Date: 23 February 2017 Revised Date:
27 August 2017
Accepted Date: 26 October 2017
Please cite this article as: Mohamed, A.I.A., Hussein, I.A., Sultan, A.S., Al-Muntasheri, G.A., Use of organoclay as a stabilizer for water-in-oil emulsions under high-temperature high-salinity conditions, Journal of Petroleum Science and Engineering (2017), doi: 10.1016/j.petrol.2017.10.077. This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.
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Formation Brine
Emulsion
Diesel
100 90
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70
600 ppm Cloisite 15A 30 % Hydrocarbon phase 70 % Formation brine o o 120 C (248 F)
60 50 40 30
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Phase volume, %
80
20
0 0
4
8
M AN U
10
12 20 30 46 78 98 120 146 160 190 218 240 266 305
Time, minutes
AC C
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Phase behavior for the emulsion system, 600 ppm Cloisite 15A at 120oC (248oF)
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1 2 3 4 5
Use of Organoclay as a Stabilizer for Water-in-oil Emulsions under HighTemperature High-Salinity Conditions Abdelhalim I.A. Mohamed1, Ibnelwaleed A. Hussein2*, Abdullah S. Sultan 3, 4, Ghaithan A. AlMuntasheri5 1
Petroleum Engineering Department, University of Wyoming, Laramie, WY 82071, USA Gas Processing Center, College of Engineering, Qatar University, PO Box 2713, Doha, Qatar 3 Petroleum Engineering Department, College of Petroleum & Geosciences, King Fahd University of Petroleum & Minerals, Dhahran 31261, Saudi Arabia 4 Center for Integrative Petroleum Research, King Fahd University of Petroleum & Minerals, Dhahran 31261, Saudi Arabia 5 EXPEC Advanced Research Center, Saudi Aramco, Dhahran 31311, PO Box 62, Saudi Arabia
13
Abstract
14
Emulsified polymer gels are used in near wellbore applications for water shut-off treatment to
15
control produced water in oil and gas reservoirs. The emulsified gels are expected to separate
16
into oil and water phases at reservoir conditions. The stability of emulsified gels, as measured by
17
the separation time, is influenced by the emulsifier type, salinity of the mixing water, and
18
temperature. Although a range of commercial surfactants is used as emulsifiers, their toxicity and
19
high cost are significant drawbacks. Nowadays, various nanomaterials have been developed for
20
quite a few applications in different fields of endeavors, due to their low cost, availability, high
21
surface area, and most prominently environmental-friendly. The proposed alternative organoclay
22
(OC) has been shown to enhance emulsion stability with increasing OC concentration. The total
23
separated volume reduced by a factor of 4.8, due to the decrease in the interfacial tension, when
24
the OC (Cloisite 15A) concentration was increased from 600 to 1000 ppm. The stability of an
25
emulsion prepared using a 6 vol.% polyethylene glycol-2 ether (PEG-2E) enhanced by a factor
26
of ~ 2 when the concentration of Cloisite 15A was increased from 300 to 1000 ppm. The
27
separation time can be controlled by controlling the OC dose, depending on the application. A
28
chelating agent can be used to reduce the effect of salts on emulsion stability. The OC materials
29
have the potential to be used as cost-effective emulsifiers for PAM/PEI at high temperature
30
(>100oC) and high salinity (>200,000 ppm). The OC materials can be used as standalone
31
emulsifiers or co-surfactants to enhance the performance of commercial emulsifiers.
32
Keywords: W/O emulsion, Emulsion stability, Organoclay, High-temperature High-salinity,
33
Chelating agent
34
*Corresponding Author:
[email protected]
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35 36 37
Introduction
38
fluids (Greaves et al., 2009), polymerization (Anderson and Daniels, 2003), paints (Osemeahon,
39
2011), and the food production (Friberg, 2003; McClements, 2009). Also, emulsification
40
technology is widely applied in oilfields; Emulsification technique was introduced to the oil
41
industry with the use of emulsified acids in 1933. Emulsified acids were formulated to address
42
the corrosion problems rather than improve well stimulation (De Groote, 1933). Consequently,
43
many researchers studied this technique comprehensively to further understand the advantages
44
and disadvantages of emulsified acids (Crenshaw and Flippen 1968; Sayed et al. 2013).
45
Furthermore, their flow in porous media showed a non-Newtonian characteristic, in specific the
46
shear thinning feature which makes them appealing from an operation point of view (Al-Yaari et
47
al. 2014b; Mandal and Bera, 2015). Recently, the use of the emulsification technique gained
48
momentum in the oil industry with the identification of new applications. Emulsification is used
49
in drilling fluid formulations (Lawhon et al. 1967; Patel, 1999; Ebeltoft et al. 2001; Habibnia et
50
al. 2010), well stimulation treatment (Al-Mutairi et al. 2008; Sayed et al. 2013), enhanced oil
51
recovery (Mandal et al. 2010), improved well productivity via the removal of asphaltene deposits
52
(Fattah and Near, El-Din 2010), and drag reduction in multiphase flow (Al-Yaari et al. 2014b).
53
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Emulsions are commonly used in pharmaceuticals (Nielloud and Marti-Mestres, 2000), hydraulic
Oilfield Water Shut-off
55
Water production in gas and oil reservoirs is a serious problem. The excess water stream
56
produced alongside hydrocarbons has environmental, technical and economic implications
57
(Ahmed et al. 2010; Mirzaei-Paiaman et al. 2010; Mohamed, 2014). One of the methods to
58
handle this problem is using relative permeability modifier fluid (RPM), which is effective in
59
treating reservoirs with multi-layers and coning problems (Liang et al. 1993; Stavland et al.,
60
1998; Botermans et al. 2001). Treatment based on RPM fluids are widely used in the field
61
(Schneider and Owens, 1982; Sparlin 1976; Zaitoun 1999; Liang et al. 1992, Kalfayan and
62
Dawson 2004). Polymer gels are commonly used for water shut-off. However, their use leads to
63
a considerable reduction in hydrocarbons flow, together with the water. Thus, zonal-isolation
64
was proposed to optimally isolate the water and hydrocarbons layers prior the treatment
65
injection, however, beside the associated high-cost, also if crossflow between layers exists, this
66
effort is rendered ineffective. Thus, a selective shut-off technique was developed to handle the
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crossflow without the need for isolation means. Hence, a new oilfields application of the
68
emulsification technique is proposed recently, that is emulsified gels. In a patent, Stavland and
69
Nilsson proposed injection of a gelant, a mixture of a copolymer of acrylamide and tert-Butyl
70
acrylate (PAtBA) crosslinked with polyethyleneimine (PEI), as an emulsion for RPM based
71
treatment in the field (Stavland and Nilsson, 1999). In the work of Stavland et al. (2006) an
72
emulsified gel is expected to completely separate into its constituent oil and water phases at
73
reservoir conditions; when injected into the reservoir. The aqueous phase flows into water-wet
74
pathways, then forms gels, while the oil phase remains mobile, thus secure some open pathways
75
for oil flow. In treatment based on RPM, the gel fraction that occupies the porous media must be
76
controlled. The reduction in relative permeability is controlled by the gelled water fraction
77
(Stavland et al. 2006). In recently published work, our group studied the gelation kinetics of the
78
emulsified PAM and PEI emulsified with commercial surfactants, employing the thermal
79
analysis technique (Mohamed et al. 2015). The cross-linking between PAM and PEI was thought
80
to be through a nucleophilic substitution in which the imine nitrogen in PEI will replace the
81
amide group at the carbonyl carbon of PAM (Al-Muntasheri et al. 2007; El-Karsani et al. 2014).
82
Emulsion Physicochemical Properties
83
Emulsions consist of two or more immiscible fluids (Tadros and Vincent, 1983), such as water
84
and oil, where one fluid is dispersed in the other. Droplets are formed when two immiscible
85
fluids are mixed, and the surface of a droplet is a boundary between the hydrophilic and
86
hydrophobic phases, which is naturally unstable due to the tendency of the system to reduce its
87
interfacial free energy, through the coalescence of the dispersed phase droplets. Thus, reducing
88
the interfacial area between the two phases (Weiss, 2002; Rieger, 1976; Tamilvanan et al. 2010),
89
the coalescence process can be slowed down, and a large interface is maintained in existence of
90
so-called emulsifier.
91
Emulsifiers stabilize emulsions by the following two main mechanisms: (i) Electrostatic
92
stabilization, where the electrical charge generated on the surface of droplets by the stabilizer
93
induces repulsive forces between the droplets, and/or (ii) Steric stabilization, where a kinetic film
94
formed by the emulsifier prevents the coalescence of droplets (Becher, 1983; Urrutia, 2006; Min
95
and Akoh, 2008). A typical emulsifier either (i) a surface-active agent, so-called surfactant, a
96
surfactant molecule has a fairly long non-polar part (hydrophobic chain), which is oil-soluble,
97
and a small polar part (hydrophilic group), which is water-soluble. The ability of a surfactant to
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stabilize a particular type of emulsion lays in its hydrophilic-lipophilic balance (HLB) as given in
99
Figure 1a (Schramm, 2005; Tamilvanan et al. 2010). Alternatively, (ii) solid colloidal particles
100
(organic/ inorganic). The ability of those particles to stabilize emulsion depends on (i) inter-
101
particle interaction, (ii) particles size, must be smaller than the emulsion dispersed droplets, and
102
(iii) wettability, partial wetting properties is favorable for emulsification. Emulsion stabilized
103
with solid particles known as Pickering emulsion as shown in Figure 1b (Pickering, 1907; Gelot
104
et al. 1984).
RI PT
98
105
SC
106 107
O/W emulsion
W/O emulsion
108
110 111
114 115 116 117 118 119 120 121 122
Water Phase
TE D
113
Oleic Phase
Oleic Phase
Water Phase
Surfactant
EP
112
Hydrophilic < Lipophilic
M AN U
Hydrophilic > Lipophilic
109
Lipophilic (Tail)
Hydrophilic (Head)
124 125 126 127
(a)
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128 129 130 131 4
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132 133 134 135
RI PT
136 137 138
Particle wettability
139
Lipophilic Phase (Oleic)
Intermediate-
Oil-wet
141
SC
140
Water-wet
143 144
o
Ѳ > 90
145
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o
o
Ѳ > 90
Ѳ = 90
Maximum
146
Hydrophilic Phase
147
TE D
148 149
Pickering O/W Emulsion
151 152 Oleic Phase
153
155 156
AC C
154
158 159
Solid particle
Water Phase
Water Phase
157
Pickering W/O Emulsion
EP
150
Oleic Phase
Oil-wet
o
Ѳ < 90
160 161 162
o
Ѳ > 90 Lipophilic particle
Water-wet Hydrophilic particle
5
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163
(b)
164 165
Figure 1 Emulsifier types and emulsification mechanisms, (a) classical surfactant-
166
stabilized emulsion, and (b) Pickering, particles-stabilized emulsion. When an emulsifier adsorbs at the interface, a kinetic barrier stabilizes a large interface by
168
lowering the interfacial free energy. Hence, small droplets can exist despite the overall large
169
interfacial surface contact area (Pickering, 1907, Li and Fu, 1992; Backes et al. 1990; Lyklema,
170
2005). According to the Gibbs isotherm Eq. 1 (Wang, 2013), the decrease in the interfacial free
171
energy depends on the type and concentration of the emulsifier (Dong et al. 2002; Sztukowski
172
2005). For instance, solid particles primarily reduce the interfacial free energy by minimizing the
173
interfacial area between two phases, whereas, surfactant reduces the interfacial/surface tension.
174
G
175
Where A, σ, and G are the interfacial area, interfacial/surface tension, and interfacial free
176
energy, respectively.
177
One of the advantages of Pickering emulsion is its high inclination to resist coalesce;
178
consequently, the formation of a more stable system is expected when compared with classical
179
emulsion. Furthermore, charge free emulsifier is a highly desirable propriety in applications such
180
as pharmaceutical, where classical surfactants display undesirable side effects, such as hemolytic
181
behavior and irritancy (Chevalier and Bolzinger, 2013).
182
Stability of an emulsion depends on several factors, including oil-water-ratio, emulsifier type and
183
concentration, salinity and viscosity of the continuous phase, temperature, and mixing intensity
184
(Joshi et al. 2012). The stability of an emulsion is influenced by the quantity of surfactant
185
adsorbed at the boundary. The adsorption of more surfactant molecules acts as a barrier against
186
the coalescence of droplets (Becher 1983; Joshi et al. 2012; Rai and Pandey, 2013). Moreover,
187
salinity plays a major role in the stability, for oil-in-water emulsion increase in water phase
188
salinity from 5 to 20,000 ppm led to increase in the stability, further increase > 20,000 ppm
189
significantly reduced the stability and resulted in emulsion inversion (Winsor, 1948; Al-Yaari et
190
al. 2014a). Inversely, an improvement in water-in-oil emulsion stability and viscosity at salinity
191
≥ 20,000 ppm was observed, this thought to be due to the increase in the disappeared droplets
192
phase double layer and interfacial tension (Aveyard et al. 1989; Al-Yaari et al. 2014a).
193
Macroemulsions are an inherently thermodynamically unstable system. Increase in temperature
∗A
…………………………..………………… (1)
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=σ
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194
results in increases of droplets collision rates and reduces the interfacial viscosity due to the
195
increase in the thermal energy, which leads to high coalescence frequency of droplets. Hence, a
196
faster rate of emulsion destabilizing "separation" (Weiss, 2002; Rieger, 1976; Tamilvanan et al.
197
2010).
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Emulsifiers: Surfactant versus Organoclay
200
Typically, a commercial surfactant is used as the emulsifier in the emulsification of the water-
201
soluble material into an oleic phase in the applications reported so far. However, almost all the
202
available surfactants are expensive, a higher dose is commonly necessary to achieve a desirable
203
stability, and most of them are highly toxic (Stavland et al. 2006; Al-Yaari et al. 2014b). The use
204
of emulsifiers based on nanomaterials are promising due to their high surface area of the
205
dispersed nano-sized particles, low-price, availability, and being environment-friendly (Al-Yaari
206
et al. 2014b). Nanomaterials have been widely used in the industry in enhanced oil recovery
207
(Ogolo et al. 2012; Abdelfatah et al. 2017), drag reduction in multiphase flow (Al-Yaari et al.
208
2014b). Moreover, nano-silica, nano-clays and nano-sized Tapioca starch are used as additives in
209
improving the cuttings carrying capacity and controlling filtration properties of drilling fluids
210
(Elochukwu et al. 2017; Shakib et al. 2016; Zoveidavianpoor and Samsuri, 2016). Furthermore,
211
the extraction of nanopowders such as Titanium dioxide (TiO2) prepared from purified sulphate
212
leach liquor of red mud produced from alumina plants is of foremost importance due to its wide
213
range of applications (Tsakiridis et al. 2011). Herein, of particular interest are polymer
214
composites containing organically modified clays, which display a significant improvement of a
215
vast number of physical properties (Sinha-Ray and Bousmina, 2005). Such as, the high surface
216
area of organoclays (OC) improves the properties of polymer composites containing organically
217
modified clays (Chen et al. 2002). Also, the application of (OC) for drag reduction resulted in a
218
cost-effective system (Al-Yaari et al. 2014b). Further, research in the application of OC as an
219
alternative emulsifier, for potential applications such as emulsified polymeric gels and acids in
220
oilfields, can provide cost-effective and environment-friendly solutions. Hence, the objectives of
221
the work reported herein are, the possibility of using OC materials a cost-effective substitute to
222
classical surfactant, stabilized water-in-oil emulsions and to explore the use of OC as a
223
reinforcing agent to enhance the properties of commercial nonionic surfactants in harsh
224
conditions, typical to those encountered in oilfields for the emulsification applications. Wherein
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the emulsified system encounter high-temperature and high-salinity (Al-Muntasheri et al. 2007;
226
El-Karsani et al. 2014; Al-Mutairi et al. 2008 and references within). Ionic surfactants are very
227
sensitive to electrolytes, specifically divalent cations, which are ample in hard water, thus the
228
selection of nonionic surfactant. Furthermore, investigating the compatibility of OC in
229
emulsifying PAM (2 to 4 $/kg) and PEI, which is more cost-effective compared to the current
230
system of PAtBA (7$/kg) crosslinked with PEI used in oilfields for water control applications.
231
Herein, the choice of PAM and PEI was attributed to their excellent thermal stability, blocking
232
effectiveness and cost considerations (El-Karsani et al. 2014).
233
Materials
234
The organoclay (Cloisite 15A) was obtained from Southern Clay Products, Inc., and its chemical
235
and physical properties are shown in Table 1. The commercial surfactants (1~ 4$/gram) used in
236
this study, properties of which are listed in Tables 2 and 3, were obtained from Sigma-Aldrich®.
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237
Characteristics
Appearance
EP
Organic Modifier
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Table1: Cloisite 15A), physical and chemical properties
238
AC C
Modifier Concentration
Dimethyl, ammonium
dihydrogenated
Cream powder 125 meq/ 100g clay
Appearance
Cream powder
Density
1.66 g/cm3
Solubility
Oil soluble
X-Ray d-Spacing (001) Price
3.63 nm > 1$/gram
239 240
8
tallow,
quaternary
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241 242 243
Table 2 Polyethylene Glycol-2 Ether (PEG-2E), physical and chemical properties
Nonionic
Molecular formula
C18H35(OCH2CH2)nOH, n~2
Molecular weight (MW)
Mn ~357
Appearance
liquid, yellow
Refractive index
n 20/D, 1.462
Relative density
0.912 g/cm3 at 25 °C
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Type
HLB
4
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Table 3 Polyethylene Glycol-3 Ether (PEG-3E), physical and chemical properties
Characteristics
Nonionic
EP
Type Molecular formula
C16H33(OCH2CH2)nOH, n~2
Molecular weight (MW)
Mn ~ 330
AC C
244 245 246 247 248
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Characteristics
Appearance
Solid, white
Refractive index
N 20/D 1.466 (lit.)
Relative density
0.978 g/mL at 25 °C
HLB
5
9
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249
Formation brine was used as the water phase: the composition of brine is given in Table 4.
251
Diesel from a local gas station was used as the oleic phase (814.6 kg.cm-3). Both polymers
252
polyacrylamide (PAM) and polyethyleneimine (PEI) were used as solutions, and PEI used as
253
cross-linker. The physical and chemical properties of the polymers are described elsewhere (El-
254
Karsani et al. 2015). ACS grade salts were also used. A Chelating agent, L-glutamic acid-N, N-di
255
acetic acid (GLDA) obtained from AkzoNobel was introduced to assess its impact on emulsion
256
stability. The stability constants of metal chelates and the protonation constant of GLDA are
257
provided by Le Page et al. (2011).
258 259 260
Equipment
261
Basic, VWR International). The homogenizer is equipped with a variable speed drive with six
262
speeds in the range 500 to 10000 rpm. A conductivity meter (HACH) with a range of 0.01 to
263
200,000 µS/cm was used to determine the emulsion type (i.e., oil-in-water or water-in-oil). High-
264
temperature disposable test tubes made of soda-lime-glass (18 x 180 mm) with an approximate
265
volume of 32 mL and an operating temperature of 180oC were used to study the stability of the
266
emulsions.
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The emulsion was formed using a high-performance dispersing instrument (Ultra–Turrax T 50
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Table 4 Chemical analysis of brine composition
Formation brine, ppm
Na
59,300
Ca
23,400
Mg
1,510
SO4
HCO3
110
M AN U
Cl
137,000
353
TE D
Total Dissolved Solids* 269
RI PT
Ion
SC
268
221,673
* Addition determined TDS. The high-temperature tubes were sealed with a screw-cap and a rubber seal case to prevent
271
evaporation during experiments. The initial and final volumes of the samples were compared at
272
the end of each experiment to verify that there is no evaporation loss. A hot oil bath was used to
273
control the temperature and study the stability of emulsions. An emulsion with a short separation
274
time is characterized as unstable. The desired separation time is about one hour as per our
275
previous calculations (El-Karsani et al. 2015). The separated volume fraction of the phases was
276
measured as a function of time. A Tensiometer was used to measure the liquid-liquid interfacial
277
tension (IFT) by the pendant drop method. The setup was calibrated prior each test, and the
278
surface tension of distilled water was measured for calibration.
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Experimental Setup and Procedure
281
Preparation of Emulsions
282
Bancroft's rule describes the type of emulsion that might be stabilized by a given emulsifier: “the
283
phase in which an emulsifier is more soluble forms the continuous phase” (McClements, 2009).
284
Hence, a water-in-oil emulsion is formed when an oil-soluble emulsifier is used and vice versa
285
(Langmuir, 1996; Min and Akoh, 2008). Several emulsion systems with a different type of
286
emulsifiers (organoclays, surfactants, and composite system of organoclays-surfactants) and at
287
varying concentration, were prepared systemically to ensure the reproducibility of water-in-oil
288
emulsions. The rate of the addition of the dispersed phase to the continuous phase and the
289
intensity of mixing are crucial, resulting in emulsions with higher stability and a smaller droplet
290
size (Al-Mutairi et al. 2008).
291
A water-in-oil emulsion was prepared by first dissolving the emulsifier (at a specific
292
concentration) in diesel and allowing it enough time to mix thoroughly by agitating the mixture
293
for 5 minutes, a specific volume of the water phase was gradually added to the hydrocarbon
294
phase (the mixture of emulsifier and diesel), then additional 5 minutes of mixing was allowed to
295
ensure the emulsion formation. The emulsification was accomplished using a high-power
296
homogenizer operated at a speed of 2000 rpm. Dilution and conductivity tests were performed to
297
confirm that the emulsion is a water-in-oil emulsion (Al-Yaari et al. 2014). More details about
298
the procedures used for the determination of the emulsion type are described elsewhere (Al-
299
Mutairi et al. 2008; Al-Yaari et al. 2014a; Mohamed, 2014).
300 301
Emulsion Stability
302
An emulsion is inherently thermodynamically unstable due to the tendency of its components to
303
separate then minimize its interfacial energy. The Stability test is one of the absolute imperative
304
measurements that provides insight about the system’s resistance to change with time, this being
305
the ease with which the water and oleic phase separate. The stability of the emulsions was
306
evaluated by monitoring the separated volume of each phase versus time at a constant
307
temperature using high-temperature test tubes. The separated volume for water and oleic phases
308
at a given time were collected, then the separated volume of each phase was calculated as a
309
percentage of the total volume, and the total separated volume was calculated as the summation
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of the separated volume of the both phases given as a percentage. Such an evaluation can provide
311
an indication of the quality of an emulsion by relating the emulsifier concentration to the thermal
312
stability.
313
A total volume of 30 mL of each emulsion evaluated in this study was prepared with 70% of the
314
water phase (brine) and 30% of the hydrocarbon phase by volume. The diesel percentage is in
315
the range of 24-28%, while the emulsifier percentage is in the range of 2%-6%. All emulsions
316
were prepared at room temperature, and their thermal stability was evaluated in bulk at 120°C
317
(248°F) for 12 hours using a heating bath.
318
Results of the Thermal Stability Tests
319
From an operational point of view, the thermal stability of the system plays a critical part in the
320
success of any treatment. For instance, when emulsified acids are used, separation should not
321
take place until the reservoir is reached to avoid exposing the metallic parts of the well to the
322
corrosiveness of the acids (De Groote, 1933; Sayed et al. 2013). Similarly, designed stability
323
(separation time) is necessary for the water shut-off applications. The emulsified polymer gel is
324
desired to have a controllable separation and gelation time (Stavland and Nilsson, 1999; Stavland
325
et al. 2006; Mohamed et al. 2015). A gelation time, longer than the separation time is favored, as
326
a weaker gel will be developed if the gelation starts before the complete separation of the
327
emulsified gel (Mohamed et al. 2015). Moreover, an adequate gelation time (longer than the
328
injection time) is necessary to avoid gel development inside the well (Stavland and Nilsson,
329
1999; Stavland et al. 2006). The time required for polymer gel placement at high salinity and
330
temperatures higher than 130°C is about 55 minutes (Albonico et al. 1993; Al-Muntasheri et al.
331
2010; El-Karsani et al. 2015). Similar gelation times, of about 1 to 2 hours, have been reported
332
for emulsified gel systems at a temperature of 120°C (Stavland et al. 2006, Mohamed et al.
333
2015). Hence, the emulsified gel system should be stable for at least one hour. De-emulsification
334
and gelation should start afterward. Therefore, the thermal stability of all formed emulsions was
335
investigated at 120oC.
336
Figure 2 shows typical results of the thermal stability of the emulsions, the emulsion phase’s
337
evolution as a function of time at a constant emulsifier concentration and temperature. The
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338
emulsion total separated volume percentage then calculated from the phase behavior results and
339
plotted against time as shown in Figures 3, 5(a-d), and 6.
Formation Brine
Emulsion
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100 90
600 ppm Cloisite 15A 30 % Hydrocarbon phase 70 % Formation brine o o 120 C (248 F)
50 40 30 20 10 0 0
4
8
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70
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Phase volume, %
80
60
Diesel
12 20 30 46 78 98 120 146 160 190 218 240 266 305
Time, minutes
340
342
Figure 2 Phase behavior for the emulsion system, 600 ppm Cloisite 15A at 120°C (248°F)
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341
Effect of the Organoclay Concentration
344
Three emulsions were prepared in the formation brine (TDS=221,673 ppm) with 1000, 600, and
345
300 ppm of Cloisite 15A to evaluate the effect of the OC concentration. The Cloisite 15A
346
particles thought to achieve the emulsification due to their partial wettability propriety, which
347
eases the adsorption at the hydrophilic-lipophilic interface, hence reduces the interfacial area
348
between the dispersed and the continuous phase. Although an emulsion was not formed when a
349
low dose (300 ppm) of Cloisite 15A was used, when the concentration was increased to 600 ppm
350
an emulsion was formed. Furthermore, when the Cloisite 15A concentration was increased the
351
stability of the emulsion was increased. When the Cloisite 15A concentration was increased from
352
600 to 1000 ppm, the total separated volume at 200 minutes decreases from 36% to 13% (Figure
353
3). While further separation was not observed at 1000 ppm concentration, a total volume of 62%
354
separated after 278 minutes at 600 ppm concentration. These percentages remained constant
355
(36% of the water phase and 26% of the oil phase) until the completion of the test. This behavior
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is associated with the ability of the Cloisite 15A to form an effective kinetic barrier around the
357
droplets of the dispersed phase, which delays the coalescence driven by their high surface area.
358
Figure 4 shows the effect of the Cloisite 15A concentration on IFT, with the reference sample or
359
the blank (without any Cloisite 15A) having an IFT between the diesel and the formation brine
360
phases of 26.15 mN/m. When the Cloisite 15A concentration was increased to 300, 600, and
361
1000 ppm, the IFT reduced to 17.14 (by a factor of 1.5), 14.52 (by a factor of 1.8), and 9.17 (by a
362
factor of ~2.9), respectively. When more Cloisite 15A particles are adsorbed at the interface, the
363
IFT between diesel and formation brine correspondingly reduced, leading to the formation of
364
more stable emulsions. The dependence of the interfacial tension on the Cloisite 15A was
365
modeled in the form of exponential decay as follow:
367
IFT = e
[ ]
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356
……………………….………………………..………………… (2)
368
Where C is the organoclay concentration, a and b are constants as shown in Figure 4.
370 371
Effect of the Polymer Loading
372
To study the effect of polymer loading on the stability, an emulsion was prepared with 1000 ppm
373
of Cloisite 15A. 7wt % of PAM and 1 wt % of PEI added to the water phase. Addition of the
374
polymers lowered the stability of the emulsion. For example, as shown in Figure 3 the total
375
separated volume at 425 minutes increased from 13% for the system without the gelant to 52%
376
for the system with the gelant. In the case where a gelant was not used, water phase did not
377
separate, and only 13% of the oil phase separated. On the other hand, in the case where a gelant
378
was used 36% of the water phase and 16% of the oil phase separated. The decrease in the
379
stability is most likely due to the adsorption of the emulsifier by the polymer as reported
380
elsewhere (Stavland et al. 2006). Another possible explanation is the change in the density of the
381
components of the emulsion. The fact that phase separation is dependent on the densities of the
382
different phases is well known. Gravitational droplet creaming or sedimentation takes place
383
when the densities of the two phases are different (Min and Akoh, 2008; McClements, 2009).
384
The dispersed phase volume fraction is 70%, and with the addition of the gelant (PAM/PEI), a
385
denser dispersed phase is produced, which is thought to lower the interfacial viscosity. Hence, a
386
higher rate of coalescence and higher phase separation (sedimentation) was observed.
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100
600 ppm Cloisite15A 1000 ppm Cloisite15A 1000ppm Cloisite15A + (7/1) wt % PAM/PEI 1000ppm Cloisite15A + 2 Vol % GLDA
90
70 60
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Separated volume, %
80
50 40
30 % Hydrocarbon Phase 70 % Formation brine 120°C (248°F)
30
SC
20 10 0 100
200
300
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0
400
500
Time, minutes
387 388
Figure 3 Volume fraction for the emulsion system at 120°C (248°F)
TE D
25 20
IFT = 25.181e-0.001[C] R² = 0.9804
EP
15 10
AC C
Interfacial Tension, mN/m
30
5
0
389 390
200
400
600
800
1000
Concentration, ppm
Figure 4 Interfacial tension (IFT) of Cloisite 15A at ambient conditions.
391
The results described above show that when Cloisite 15A is used as an emulsifier very stable or
392
less stable emulsions can be formed depending on the dose. Hence, the concentration of the OC
393
governs the formation of stable emulsions, and emulsions are not formed when the dose is very
394
low (i.e. < 300 ppm). Using Cloisite 15A by itself as the emulsifier, therefore, is not the optimum 16
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choice. As discussed earlier, an emulsified gel is designed to separate under the conditions
396
prevailing in reservoirs completely. Thus, control over the separation time is required under
397
reservoir conditions. The salinity of the water phase is one of the factors influencing the stability
398
of emulsions. The stability of an emulsion has been reported to increase when the salinity
399
increases (Al-Yaari et al. 2014). Chelating agents are known for their strong influence on
400
isolating salts (of divalent ions) in brine, thereby decreasing the salinity, consequently reducing
401
the emulsion stability. Hence, a chelating agent is proposed to control the separation time.
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An emulsion with 1000 ppm of Cloisite 15A and 2 vol.% GLDA was added to the water
403
phase and was used to evaluate the impact of the chelating agent on the stability. A lower
404
emulsion stability was obtained in the presence of GLDA, with the separated total volume at 390
405
minutes increasing from 13% to 83%. For a system with GLDA, 53% of the water phase
406
separated, while for the system without GLDA the water phase did not separate. The reduction in
407
the stability is due to the ability of GLDA to sequester cations (Ca2+ and Mg2+) in the brine,
408
hence reducing the stability of the emulsion.
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409 410
Effect of Organoclay on Surfactant Performance
Due to the beneficial properties of OC materials such as the high surface area (Chen et al.
412
2002; Sinha Ray et al. 2005; Al-Yaari et al. 2014b), they can be added to commercial surfactants
413
to improve their performance as emulsifiers. To this end, a mixture of a surfactant and Cloisite
414
15A as a composite emulsifier was used to prepare the emulsions. Emulsions were prepared
415
using commercial surfactants PEG-2E and PEG-3E at concentrations of 2, 4 and 6 vol.% with
416
Cloisite 15A at concentrations of 300, 600, and 1000 ppm. Importantly, as shown in Figure 5
417
emulsions are formed even at a low Cloisite 15A concentration of 300 ppm at different
418
concentrations of PEG-2E tested. As presented earlier, an emulsion cannot be formed at this OC
419
concentration in the absence of the surfactants.
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Moreover, Addition of Cloisite 15A at this low concentration of 300 ppm to 2 vol.%
421
PEG-2E showed a slight improvement in the stability. Whereas, a major enhancement was
422
observed when PEG-2E concentration increased to 4 and 6 vol.%; complete separation shifted
423
from 20 to ~ 110 minutes when compared to the performance of PEG-2E as a standalone
424
emulsifier. A low stability and a complete separation were achieved in less than 25 minutes at all
17
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425
concentrations tested. This thought to be due to presence of enough emulsifier concentration at
426
the interface to achieve the emulsification.
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No Cloisite15A
30 % Hydrocarbon Phase 68 % Formation Brine 2 vol% PEG-2E 120°C (248°F)
20
300 ppm Cloisite15A
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Separated volume, %
100
600 ppm Cloisite15A 1000 ppm Cloisite15A
0 50
100
150
200
250
300
350
M AN U
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400
450
Time, minutes (a)
427 428 429 430
TE D
80
40 20
30 % Hydrocarbon Phase 66 % Formation Brine 4 vol.% PEG-2E 120°C (248°F)
EP
60
AC C
Separated volume, %
100
No Cloisite15A 300 ppm Cloisite15A 600 ppm Cloisite15A 1000 ppm Cloisite15A
0
0
431 432 433
100
200
300
Time, minutes
(b)
18
400
500
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30 % Hydrocarbon Phase 64 % Formation Brine 6 vol.% PEG-2E 120°C (248°F)
80
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60
No Cloisite15A 40
300 ppm Cloisite15A 600 ppm Cloisite15A
20
1000 ppm Cloisite15A
0 0
100
500
M AN U
436
TE D
80
60
30 % Hydrocarbon Phase 70 % Formation Brine PEG-3E 120°C (248°F)
40
20
AC C
0
EP
Separated volume, %
100
0
439 440 441 442
400
(c)
435
438
300
Time, minutes
434
437
200
SC
Separated volume, %
100
50
100
2 vol% + 1000 ppm Cloisite15A 2 vol% + No Cloisite15A 4 vol% + 1000 ppm Cloisite15A 4 vol% + No Cloisite15A 150
200
250
Time, minutes
(d)
Figure 5 Volume fraction for the emulsion system, PEG-2E with the addition of Cloisite 15A of 300, 600, and 1000 ppm at 120°C (248°F). (a) 2 vol.% PEG-2E, (b) 4 vol.% PEG-2E, (c) 6 vol.% PEG-2E, and (d) PEG-3E
443 444 19
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445
Moreover, the OC particles are believed to facilitate the surfactant molecules adsorption at the
446
interface as shown in Figures 6 and 7. Improved performance, a higher stability was obtained
447
when the composite system at the low concentration of Cloisite 15A (300 ppm) and at all PEG-
448
2E concentrations used as an emulsifier when compared to PEG-2E as a standalone emulsifier.
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449 450 451 452
SC
453 454
456 457
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Figure 6 Chemical structure, (a) Cloisite 15A, and (b) PEG-2E
(a) Monolayer
462 463
466 467 468 469 470 471
(c) Particles network
Interface
H 2O
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464
(b) Bilayer
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460 461
(b) Polyethylene Glycol-2 Ether (PEG-2E)
(a) HT: Hydrogenated Tallow (~ 65% C18, ~30% C16, ~5% C14)
472 473 474 475
Figure 7 Cloisite15A particles (red circle) and surfactant molecules (yellow circle with black line segments) synergy
476
composite system the stability was increased; notice the shift to the right in the shoulder-like
Furthermore, when Cloisite 15A was added at a high concentration above 300 ppm to the
20
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behavior. For instance, for a PEG-2E concentration of 6 vol.% and a Cloisite15A concentration
478
of 300, 600, and 1000 ppm 80% of the total separated volume was attained after 90, 146, and 190
479
minutes, respectively. The separation time doubles when the concentration was increased by a
480
factor of 3, from 300 to 1000 ppm as shown in Figure 5c. In general, when the composite
481
emulsifier is used the emulsion stability increases as the amount of the emulsifier adsorbed at the
482
interface. Albeit, the stability of the emulsions was higher when Cloisite 15A was used as a
483
standalone emulsifier compared to the case of a composite emulsifier (see Figures 3 and 5). This
484
observation holds at all PEG-3E concentrations as given in Figure 5d. This behavior is most
485
likely due to some exchange between the surfactant and Cloisite 15A molecules at the interface.
SC
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477
To further investigate the interaction between Cloisite 15A and PEG-2E, emulsions with
487
different concentrations of PEG-2E and 1000 ppm of Cloisite 15A were used to examine the
488
influence of the surfactant concentration on the stability of the emulsions. As shown in Figure 8,
489
a sharp decrease in the stability (48% total separation in 22 minutes) was observed when 2 vol.%
490
of the surfactant was used, followed by an additional separation of 17%, which is 65% in total at
491
425 minutes, 28% and 37% is oleic and water phase, respectively. On the other hand, only a
492
slight decrease in the stability was observed with 10% and 4% total separated volume obtained in
493
75 minutes for 4 and 6 vol.% of PEG-2E, respectively, followed by a sharp decrease in the
494
stability. The total separated volume after 200 minutes increased to almost 83% and 94% for the
495
4 and 6 vol.% concentrations, respectively, following which there was no significant change. The
496
emulsions became less stable with increasing the surfactant concentration as illustrated in
497
Figures 5d and 8. This behavior could be explained through the physical chemistry of the
498
emulsification, due to the wetting affinity of the nonionic surfactants, specifically their
499
hydrophilic head and lipophilic tail, those molecules may adsorb at the surface of the organoclay
500
particles, which are partially wetted as well. In that scene, there are two possible scenarios of
501
how the surfactant molecules adsorb onto the OC particles surface, the hydrophilic surfactant
502
head onto the hydrophilic OC surface and the lipophilic surfactant tail onto the lipophilic OC
503
surface as shown in Figure 9. Which in any case, results in altering the wetting characteristics of
504
the OC particles, if one phase (oleic or water) easily wetted the particles, this renders them
505
passive (neutral to the emulsification process) as efficiently hindering their transport and
506
accumulation at the interface (Gelot et al. 1984). This is explicitly evident at high surfactant
507
concentration, thus the low observed stability. Wherein, at low surfactant concentration, the
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508
effect was less pronounced. This could be related to the availability of some OC particles not
509
screened out through the interaction to achieve the emulsification; therefore, more OC particles
510
adsorbed at the interface.
No Surfactant 2 vol% PEG-2E 4 vol% PEG-2E 6 vol% PEG-2E
SC
80
60
30 % Hydrocarbon Phase 64 - 68 % Formation Brine 1000 ppm Cloisite15A Heating Temperature 120oC
40
M AN U
Separated volume, %
100
20
0 0
50
100
150
TE D
515
518 519 520
300
(b) Low surfactant content, less stable emulsion.
EP
(a) No surfactant, stable emulsion.
AC C
517
250
350
400
450
Figure 8 Effect of the surfactant concentration on the composite emulsifier stability
514
516
200
Time, minutes
512 513
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511
Water Phase
Oleic Phase
Water Phase
Oleic Phase
(c) High surfactant content, unstable emulsion
Water Phase
Oleic Phase
521 522
Figure 9 Graphical representation of the surfactant (yellow circle with black line segments) and
523
Cloisite15A (brown circle) interaction at the interface 22
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524 525
Transport of nanomaterials in porous media The use of OC in the oilfields for the emulsification applications (i.e. emulsified
527
polymers and acids) is promising, due to their beneficial proprieties, especially their stability at
528
hash reservoir environment. Recently, our group studied the performance of two different
529
organoclays (a) Cloisite 15A, and (b) Cloisite 30B as friction loss reducer to flow of surfactant-
530
stabilized water-in-oil emulsion. Generally, the emulsion exhibits a shear-thinning behavior. The
531
addition of OC was found to reduce the emulsion viscosity, and this phenomenon was more
532
pronounced as the concentration increased. Pressure drop measurements were carried for W/O
533
emulsions with 0.3 (diluted) and 0.7 (concentrated) water volume fractions, in horizontal pipes
534
with different diameters. The addition of OC to the concentrated emulsions led to 25 % pressure
535
reduction. Whereas, for the diluted emulsion pressure drop only noticed in the turbulent region,
536
this behavior was evident at high OC concentration and high Reynolds number. While no
537
pressure drop was seen in the laminar region (Al-Yaari et al. 2014).
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Although, OC has excellent flow behavior and drag reduction ability, which are highly
539
desirable from an operational point of view when those fluids injected into the reservoirs,
540
nevertheless, their transport in porous media involve some challenges. Albeit, that OC has a
541
small particle size, using those materials can results in a formation damage through different
542
mechanisms (Ju and Fan 2009; Abdelfatah et al. 2017). Herein, the use of oil-soluble OC can
543
lead to permeability reduction in the oil-wet pathways, (i) chemically due to adsorption, which
544
promoted through the electro-kinetics between the fluid and the rock and environment salinity,
545
which is influencing the electro-kinetics adsorption via the electric double layer (EDL) thickness
546
alteration, thicker EDL is expected at low salinity. (ii) Mechanically via pore throats entry
547
plugging by mono-particle or aggregate of small multi-particle. Recently, numerical results
548
indicate that the formation damage degree is controlled mainly by the nanomaterials injection
549
rate and concentration. High flow rate, even at a low dose was found to promote high
550
permeability reduction and multi-particle plugging due to the increase in the particle Reynolds
551
number. Whereas, at low flow rate the mono-particle plugging and adsorption are dominant.
552
Moreover, increasing the concentration resulted in an increase in all of the damage mechanisms
553
magnitude, in general. Hence, the injection rate and the dose must be augmented to minimize the
554
associated damage (Abdelfatah et al. 2017).
AC C
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Fortunately, a low concentration is needed to achieve emulsification. After the emulsion
556
separation, the concentration of the Cloisite15A particles in the oleic phase is expected to be less
557
than the original, due to the portioning of some particles into the water phase (owed to OC
558
particles dual affinity), and most importantly, no aggregates were noticed in the separated oleic
559
phase. Furthermore, the high-salinity condition and Cloisite15A non-polar feature promote less
560
electro-kinetics adsorption. Moreover, emulsified gels and polymer gels treatments are usually
561
involving an injection of high molecular weight fluid. Therefore, applied for a high-permeable
562
reservoir (> 100 mD) with a high average pore size ≥ 50 µm (Sparlin, 1976; Seright et al. 2001;
563
Stavland, A. et al.
564
reservoirs. Thus, injection at a high flow rate herein is the unfavorable scenario as discussed
565
earlier.
566
Conclusions
567
The possibility of using organoclay to form stable water-in-oil emulsions and augmenting the
568
properties of commercial surfactants for applications at high temperature (>100oC) and high
569
salinity (>200,000 ppm) was investigated. Following are a summary of the findings of this study:
570
1. The stability of the emulsions increases with increasing Cloisite 15A concentration. The
571
increase in the stability is most likely due to their high surface area and excellent wetting
572
characteristics of OC, which primarily allows a formation of a rigid kinetic barrier that
573
delays the coalescence of droplets. The reduction of the IFT between the continuous
574
phase and the dispersed phase can also contribute to the stability enhancement.
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555
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2006; Ahmed et al. 2010), systems are yet to be developed for tight
2. Cloisite 15A was found Compatibility with PAM/PEI at the condition of study. The
576
addition of polymers (PAM/PEI) results in a decrease in the emulsion stability. This
577
reduction may be due to the increase in the dispersed phase Interfacial viscosity upon
579 580
AC C
578
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575
addition of the gelant or part of the emulsifier being adsorbed by the polymer. Furthermore, organoclay particles are expected to improve the flow properties and the gel strength for the emulsified cross-linked polymer used.
581
3. A chelating agent (GLDA) may be utilized as an emulsion destabilizer. When GLDA was
582
used with OC, the separated volume increases by a factor of ~ 6.4. This is most likely due
583
to the ability of the chelating agent to sequestrate divalent cations (Ca2+, Mg2+),
584
destabilizing the emulsion of particular interest is the applications of oilfield
585
demulsification when formation brine with high divalent content is present. 24
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4. The addition of the OC to commercial surfactants improves their performance. The
587
separation time doubled (the stability was enhanced) when the concentration of the OC
588
was increased from 300 to 1000 ppm at a constant surfactant (PEG-2E) concentration.
589
5. The addition of surfactant to OC reduces the stability of emulsions. This behavior is
590
probably due to the interaction between the surfactant and OC at the interface. Tentative
591
explanations for this observation is provided. The reduction in the stability due to
592
surfactant addition is of particular interest on demulsifying or destabilizing undesirable
593
crude oil emulsions formed naturally in the oil reservoirs, due to the presence of solid
594
emulsifiers such as resins and asphaltenes.
SC
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586
6. A higher stability was achieved when Cloisite 15A was used as a standalone emulsifier.
596
For example, the emulsion prepared with 1000 ppm of Cloisite 15A was found to be very
597
stable, with only 13% of total separation taking place after about 7 hours at HTHS. These
598
formulations require further optimization for near wellbore applications. However, the
599
stability is expected to meet the desired target for deep reservoir profile modification.
600
7. The composite system (combinations of surfactants and OC) showed various behaviors,
601
at a low concentration of OC 300 ppm and different surfactants contents, an improvement
602
in the stability was attained. Wherein, at high OC concentration (> 600 ppm) with all
603
surfactants contents, a lower stability was observed, when compared to the stability
604
achieved by OC as a standalone emulsifier. Therefore, a further investigation is required
605
to understand the interaction between OC and nonionic surfactants at low and high
606
concentration, hence optimizing the concentration needed for emulsification. Likewise,
607
the interaction between ionic surfactants and nanocomposite materials are required,
608
which may result in more promising results.
610
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609
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8. Organoclays have the potential to be used as cost effective emulsifiers to form emulsified polymeric gels or acids suitable for applications in the oilfields.
611
9. Transport of nanomaterials can cause formation damage; thus, particular attention must
612
be dedicated to optimizing their flow in porous media. Specifically, when injected at high
613
flow rate and concentrations. A Full-scale experiment studying the transport of the
614
emulsified system in the porous media under various conditions of wettability and
615
permeability is highly desirable to understand the system flow mechanism further.
616
25
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The results as discussed earlier successfully highlighted the possibility of using nanomaterials as
618
alternative emulsifiers to the classical commercial surfactants for the water-in-oil
619
emulsifications. Potential application of the proposed polymeric gel system for water shut-off
620
must be supported by coreflooding experiments to confirm the system performance. However,
621
such measurement is yet to be performed and will be a subject of future research.
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617
622 623 624
Acknowledgements
626
This research was supported by King Abdul-Aziz City for Science and Technology (KACST)
627
under project # AR-30-291. Moreover, the authors acknowledge the support of Saudi Aramco
628
and King Fahd University of Petroleum & Minerals.
629
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630
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631
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Organoclay is introduced as emulsifier for water-in-oil emulsions as alternative for surfactants
•
Emulsion stability is enhanced with increasing organoclay concentration
•
Total separated volume decreases by a factor of 4.8, due to the decrease in the interfacial
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tension, when Cloisite 15A concentration is increased from 600 to 1000 ppm •
A chelating agent can be used to reduce the effect of salts on emulsion stability.
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The separation time can be controlled by controlling the organoclay dose.
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The organoclay has the potential to be used as cost-effective emulsifiers for PAM/PEI at
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high temperature (>100oC) and high salinity (>200,000 ppm).