Journal Pre-proof Using acidic-modified bentonite for anaerobically digested sludge conditioning and dewatering Hamidreza Masihi, Gagik Badalians Gholikandi PII:
S0045-6535(19)32335-5
DOI:
https://doi.org/10.1016/j.chemosphere.2019.125096
Reference:
CHEM 125096
To appear in:
ECSN
Received Date: 29 June 2019 Revised Date:
9 September 2019
Accepted Date: 9 October 2019
Please cite this article as: Masihi, H., Gholikandi, G.B., Using acidic-modified bentonite for anaerobically digested sludge conditioning and dewatering, Chemosphere (2019), doi: https://doi.org/10.1016/ j.chemosphere.2019.125096. This is a PDF file of an article that has undergone enhancements after acceptance, such as the addition of a cover page and metadata, and formatting for readability, but it is not yet the definitive version of record. This version will undergo additional copyediting, typesetting and review before it is published in its final form, but we are providing this version to give early visibility of the article. Please note that, during the production process, errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain. © 2019 Published by Elsevier Ltd.
Graphical abstract
Sludge
AMB SiO2 + Al3+
Floc
LB-EPS
TB-EPS
Soluble-EPS
Microorganisms Free water
Bound water Negative charge
Using acidic-modified bentonite for anaerobically digested sludge conditioning and dewatering
1 2
Hamidreza Masihia, Gagik Badalians Gholikandib,1
3 4 5
a
Ph.D. cand., Faculty of Civil, Water and Environmental Engineering, Shahid Beheshti University, A.C., Tehran, Iran, E-mail:
[email protected]
6 7
b
Assoc.Prof, Faculty of Civil, Water and Environmental Engineering, Shahid Beheshti University, A.C., Tehran, Iran, E-mail:
[email protected],
[email protected]
8 9
Abstract
10
In this study, the acidic-modified bentonite (AMB) was developed to enhance conditioning and dewatering
11
processes of anaerobically digested sludge (ADS) for the first time and its performance was compared with
12
inorganic salts, e.g. FeCl3, AlCl3, Al2(SO4)3 and Fe2(SO4)3. AMB structural changes were investigated employing
13
XRD, XRF, FT-IR and specific surface area tests. AMB reduced the specific resistance to filterability (SRF),
14
capillary suction time (CST) and time to filter (TTF) of the sludge by 95.8%, 90.4% and 80.8%, respectively.
15
Moreover, it reduced the sludge compressibility and increased filtration yield significantly. Also, sludge
16
conditioning with the AMB resulted in a significant increase in the sludge particles size and formation of denser and
17
stronger flocs. In order to evaluate the related sludge conditioning mechanism, zeta potential, bound water,
18
extracellular polymeric substances (EPS) and XRF tests were conducted. It was determined that AMB acts as
19
physical and chemical conditioner. Dewatering of conditioned sludge with AMB utilizing a filter press resulted in
20
the sludge with 41% dry solids (DS). In addition, the economic survey showed that the cost of conditioning by using
21
AMB is $ 33.79 USD/t DS. In general, it can be concluded that AMB has an effective performance in conditioning
22
and dewatering of anaerobically digested sludge and is economically affordable in comparison to common
23
polymers.
24 25
Keywords: Sludge conditioning and dewatering, acidic-modified bentonite, anaerobically digested sludge, inorganic salts.
26 27 28 1
Corresponding author: Tel: +989121430209.
1
29
1. Introduction
30
The most important challenge in municipal wastewater treatment plants is excess sludge management
31
(Zhang et al., 2019; Gholikandi et al., 2017) since the cost of treatment, transfer and disposal is very high.
32
The most important processes in sludge management of municipal wastewater treatment plants are
33
conditioning and dewatering of sludge (Wei et al., 2018). Efficient conditioning and dewatering can lead to
34
reduced sludge volume and costs of sludge transport and depositing dramatically. Researches on materials
35
and methods for sludge conditioning are in processing to achieve lower moisture content and more solid
36
dry sludge cake. For example, materials such as inorganic polymer flocculant (Yang et al., 2019), iron and
37
aluminum salts (Liang et al., 2019), inorganic coagulants (Niu et al., 2013), modified phosphogypsum (Dai et
38
al., 2018), modified starch (Peng et al., 2017) and modified rice husk (Wu et al., 2016) were used for sludge
39
conditioning and dewatering. The new materials for sludge conditioning should be natural, inexpensive,
40
available and not harmful to the environment. Bentonite is a natural material that has the characteristics
41
listed above and is widely used in water and wastewater treatment (Pandey, 2017). It was used to remove
42
phosphorus (El-Bouraie and Masoud, 2017), heavy metals (El-Korashy et al., 2016), nitrates (Wasse Bekele and
43
Fernandez, 2014) and organic compounds (Hank et al., 2014) from water. Raw bentonite was used as a
44
coagulant and coagulant aid for dewatering the petrochemical and anaerobically digested sludge,
45
respectively, which results of both studies confirmed SRF (specific resistance to filtration) reduction of
46
sludge (Buyukkamaci and Kucukselek, 2007; Alvarenga et al., 2015). In this study, acidic-modified bentonite
47
(AMB) was used for sludge conditioning and dewatering. The bentonite main elements are SiO2 and
48
Al2O3. Acidic method was chosen for bentonite modification, because it converts Al2O3 to Al3+ ions and
49
increases SiO2 content and porosity of bentonite (Noyan et al., 2007; Bendou and Amrani, 2014). The Al3+
50
ions have coagulation property. The SiO2 of bentonite act as a skeleton builder in sludge dewatering
51
(Buyukkamaci and Kucukselek, 2007) and increasing porosity enhances sludge dewatering (Thapa et al.,
52
2009).
2
53
In the present study, the effect of acidic-modified bentonite (AMB) on conditioning and dewatering of
54
anaerobically digested sludge is investigated for the first time. The purposes of this study are at first the
55
proof of AMB ability in sludge conditioning and dewatering, the second one is to determine the
56
functional mechanism of the AMB in sludge conditioning and dewatering and the third is investigation of
57
economic costs of AMB use in sludge management. In this research, effective parameters including acid
58
to bentonite ratio, temperature, contact time and mixing speed were investigated to modify bentonite and
59
optimum conditions were determined by using the Taguchi method. Then XRF, XRD, FTIR and specific
60
surface area tests are done to investigate the structural changes of AMB. The effect of AMB on SRF, TTF,
61
CST, compressibility, floc morphological properties and filtration yield of anaerobically digested sludge
62
was investigated and compared with inorganic salts include FeCl3, ALCl3, Al2(SO4)3 and Fe2(SO4)3.
63
Performance of AMB was compared with mineral polymers due to the fact that it is an inorganic material
64
that is modified with mineral acids, and its functional mechanism is seen to be similar to that of mineral
65
polymers. Also, Zeta potential, bound water, XRF and EPS (extracellular polymeric substances) tests
66
were performed to determine the mechanism of AMB performance on anaerobically digested sludge
67
conditioning. Finally, AMB usage in sludge conditioning and dewatering was investigated economically.
68
2. Materials and methods
69
2.1 Materials
70
2.1.1 Anaerobically digested sludge (ADS)
71
In this study, the anaerobically digested sludge sample, supplied from mesophilic digester of the
72
traditional wastewater treatment plant (WWTP) in South of Tehran-Iran that fed with 50% of waste
73
activated sludge and 50% of primary sludge. The temperature of digester operating was 38 ± 1 ºC and the
74
time of hydraulic retention of the digester was 20±2 days. The digested sludge characteristics are shown
75
in Table 1.
76 3
77 78 79 80 81 82
Table 1. The characteristics of the anaerobically digested sludge sample Parameter Unit Value pH 6.95 ± 0.1 VS (volatile solid) g/L 12.63 ± 0.5 DS (dry solid) g/L 22.01 ± 1 VS/DS % 57 ± 2 COD (chemical oxygen demand) g/L 23.85 ± 3 SCOD (Soluble COD) mg/L 1367 ± 200 WC (water content) % 97.8 ± 0.1 Bound water g/g DS 4.73 ± 0.3 SRF (specific resistance to filtration) m/kg (265±20)× 1012 TTF (time to filter) Sec 600 ± 100 Zeta potential mV – (44.7 ± 3) Average diameter of sludge particles µm 47.5 ± 5
83 84 85
2.1.2 Chemical agents
86
Raw bentonite was prepared from the Kanisazejam Company in Iran. Bentonite has a surface area of 38
87
(m2/g) and average particles size of 78 (µm). The raw bentonite was washed twice with distilled water and
88
dried at 105 ° C for 24 hours and powdered using a crusher and passed through a sieve No. 200. 32%
89
Chloridric Acid (HCl) industrial grade from the Kimia Tehran Acid Company was used to modify
90
bentonite. Inorganic coagulants Al2(SO4)3.18H2O, FeCl3.6H2O, AlCl3.6H2O, and Fe2(SO4)3 were used by
91
Sigma Aldrich Company.
92
2.2 Methods
93
2.2.1 AMB preparation
94
To modify raw bentonite by using hydrochloric acid, effective parameters including the ratio of acid to
95
bentonite, reaction time, reaction temperature and mixing rate were investigated. Taguchi experiments
96
design model were used to determine the optimal amounts of parameters (Gholikandi et al., 2015). Each
97
parameter was defined in four levels (Table S1) and the orthogonal L16 array was selected to design the
98
experiments. Details of the use of the Taguchi method are presented in the supplementary information file
99
completely (section S1). The process was that of the bentonite was modified according to the design of
100
the experiments by the Taguchi method, and then 200 mg/g of AMB added to the sludge, and the SRF
101
reduction percentage was given as a result to the Taguchi model and analysis was performed. The greatest
4
102
effect on sludge dewatering was observed in the ratio of acid to bentonite = 0.8 (gram/gram), 90 °C
103
temperature, 4-hour reaction time and 300 rpm mixing speed. The error and reliability level of the
104
Taguchi model was 2.44% and 95%, respectively. The Taguchi model also determined that the ratio of
105
acid to bentonite with 59% participation was the most important parameter and mixing rate with 4.2%
106
participation was the least important parameter in bentonite modification (Table S5). Henceforth, the
107
AMB in this article, is bentonite prepared on the basis of optimum condition that ratio of acid to bentonite
108
= 0.8, 90 °C temperature, reaction time of 4 hours and mixing speed of 300 rpm and then dried at 105 ° C
109
for 24 hours and powdered using a crusher and passed through a sieve No. 200. The steps are accurately
110
described in the supplementary information, section S2.
111
2.2.2 Raw bentonite and AMB analysis
112
The detection of structure and phase analysis of raw bentonite and AMB sample was carried out by X-ray
113
diffraction (a Philips PW1710 XRD Spectrometer employing goniometers using Ni-filtered-Cu). The
114
scans were performed at 2θ=5–40°. X-ray fluorescence (XRF) of various bentonites was measured by
115
SPECTRO XEPOS operated at 50 W and 60 kV. The specific surface area, pore size and porosity of raw
116
bentonite and AMB were determined by N2 adsorption-desorption isotherm using a Bruner-Emmet-Teller
117
(BET, BELSORP-mini). FT-IR (Fourier transform infrared spectroscopy) analysis was carried out by
118
ABB Bomem- MB160D over the wave number of 4000–250 cm−1.
119
2.2.3 EPS extraction and analysis
120
A heat extraction procedure was utilized to extract various EPS components from the anaerobically
121
digested sludge (Li and Yang, 2007). The digested sludge sample was centrifuged (Centrifuge model:
122
BIOFUGE PRIMO-R) at 6000 rpm for 5 min in a 50mL tube and the supernatant was separated as
123
Soluble-EPS (S-EPS). The residual digested sludge at the end of the tube was re-suspended in 50 mL
124
NaCl 0.05% (w/v) which was heated at 70 °C. This suspension was blended by a vortex mixer for 10 min
125
and then was centrifuged at 6000 rpm for 10 min. The supernatant was taken as loosely bound-EPS (LB5
126
EPS). The remaining sludge was re-suspended again in 50 mL NaCl 0.05% (w/v) and was heated at 80°C
127
for 30 min then centrifuged at 6000 rpm for 15 min at the bottom of the tube. The supernatant was taken
128
as tightly bound-EPS (TB-EPS) (Dai et al., 2017). The extracted S-EPS, LB-EPS and TB-EPS were
129
analyzed for TOC (Total organic carbon), protein (PN), SiO2 (Silicon dioxide), Al3+ (Aluminum) and
130
polysaccharide (PS). The TOC was measured by a TOC analyzer (Shimadzu TOCV- CPH). The PN was
131
specified by the Lowry method using bovine serum albumin as the standard (Bollag et al., 1996) and PS
132
was determined by the phenol-sulfuric acid method with glucose as the standard (DuBois et al., 1956). The
133
SiO2 and Al3+ were detected by the 4500-SiO2.C and 3500-Al procedure of the standard method (APHA,
134
1999).
135
2.2.4 Bound water
136
A centrifugation method described by Jin et al. (2004) was employed for measuring bound water. 35 mL of
137
digested sludge sample at 3072 rpm (or 1057 g) for 600 sec was centrifuged and the supernatant was
138
sequester. The water content of residual sludge at the end of the tube was considered as bound water that
139
was measured at 105 ºC by an oven overnight (Xiao et al., 2017).
140
2.2.5 Aggregation, breakage, and re-growth of sludge floc (morphological properties)
141
Floc size, strength factor and recovery factor were used to evaluate the characteristics of sludge floc.
142
Increasing floc diameter after conditioning indicates a reduction in the repulsive forces between the
143
sludge particles and the formation of large particles with sedimentation property. Generally, increasing
144
the diameter of the sludge particles leads to improved sludge dewatering (Gholikandi et al., 2018). The
145
strength factor shows the floc power against shear force. The higher the power factor, the greater the floc
146
resistance to the shear force (Cao et al., 2016). The recovery factor shows how much the floc is able to
147
grow again and increase the diameter after the shear force brought on the floc. The higher the recovery
148
factor is, the greater the performance of used coagulant is (Jarvis et al., 2005). The experiments were
149
carried out in three steps. First, the coagulant was added to the sludge and mixed at a speed of 200 rpm 6
150
for 1.5 minutes, and then flocculation is performed for 15 minutes at a gentle speed of 30rpm. This step
151
was considered as aggregation. In the following, the sludge suspension is mixed for 30 seconds at
152
200rpm. This step is considered as a breakage. In the third step, the sludge suspension is mixed for 15
153
minutes at a gentle speed of 30 rpm, which is considered as a re-growth step (Jarvis et al., 2005). At the end
154
of each step, the size distribution of sludge particles was measured by using Malvern Mastersizer 2000
155
Malvern, UK, and the strength factor and recovery factor were measured by the Eq. 1 and Eq. 2 (Francois,
156
1987).
Strength factor (Sf ) =
d2 × 100% d1
Recovery factor (R f ) = (
(1)
d3 − d 2 ) × 100% d1 − d 2
(2)
157
d1 is the average diameter of sludge flocs in the aggregation step (µm). d2 is the average diameter of
158
sludge flocs in breakage step (µm). d3 is the average diameter of sludge flocs in re-growth step (µm).
159
2.2.6 Sludge compressibility testing
160
The sludge cake compressibility shows the sludge compactability when normal pressure is applied (Zhang
161
et al., 2017b). In practice, sludge compressibility is measured as the slope of a log-log plot of SRF against
162
the applied differential pressure. The coefficient of compressibility (s) is got by Eq. 3.
SRF1 P = ( 1 )S SRF2 P2
(3)
163
P2 and P1 are two distinct filtration pressures (Pa), SRF2 and SRF1 are specific resistance to filtration at P2
164
and P1, respectively. If s = 1, the pressure variations do not affect the sludge compressibility and sludge is
165
incompressible. If s < 1, sludge compressibility reduce and sludge permeability will improve so
166
dewatering will enhanced. If s > 1, sludge compressibility increase and sludge permeability decrease
167
because by increasing the pressure, sludge particles are deformed and sludge porosity is reduced (Coackley
168
and Jones, 1956).
7
169
2.2.7 Evaluation of sludge filtration yield
170
In order to appraise a conditioned digested sludge filtration process, the net yield of digested sludge
171
filtration (YN (kg/m2.h)) is determined. YN is the rate of total solids filtered per unit area per unit time.
172
The exact YN value is obtained when the filtrate volume is 90%. YN90 is calculated from the following
173
formula (Qi et al., 2011a).
YN 90 =
VS 90 × RS T90 × A
(4)
174
Where VS90 is the volume of conditioned digested sludge filtered at 90% of completion (m3), RS is the
175
concentration of digested sludge solids (kg/m3). T90 is the time to filter (h) at 90% of completion and A is
176
surface area of filtration (m2). The higher the YN90 value, the better the performance of the conditioned
177
sludge filtration process.
178
2.2.8 Correction coefficient (k)
179
k is a correction coefficient that is applied to consider the effect of the added conditioner. Correction
180
coefficient (k) is calculated by relation 5. In this study, the coefficient k was considered in SRF, YN90,
181
compressibility, bound water and EPS of sludge which was conditioned and dewatered by AMB.
k=
Original sludge solids mass Original sludge solids mass + Conditioner solids mass
(5)
182 183
2.2.9 Other method
184
In order to measure solids (VSS, VS, TSS, and TS), COD, TTF, CST and Fe, the following methods were
185
used respectively: 2540, 5220D, 2710H, 2710G and 3500-Fe standard methods (APHA, 1999). Also,
186
HANNA pH meter-211 was used to measure pH. Zetasizer Nano from Malvern Company was used to
187
measure the zeta potential. SRF was measured by using a Buchner Funnel with a Whatman® No. 1 filter
8
188
paper and exerting vacuum suction (To et al., 2016). The water content of sludge was measured based on
189
U.S. EPA standard (U.S. EPA, 1989). Also, a filter press (Nabtec laboratory equipment LFP-150, IR) was
190
used for sludge dewatering. Mercury porosimetry tests (section S4 in supplementary information) are
191
performed on the compressed sludge cakes to determine the cake porosity.
192
3. Result and discussion
193
3.1 Characterization of raw bentonite and AMB
194
The XRD pattern, XRF, FT-IR, specific surface area, porosity of raw bentonite and AMB samples are
195
shown and described in section S3 of supplementary information. The XRD pattern (Fig. S1) showed that
196
the bentonite structure is slightly altered from crystal to amorphous after acidic modification (Vuković et
197
al., 2005). In the first peak of XRD pattern (Fig S1), the basal spacing is reduced from d(001)=12.6Å to
198
d(001)=12.1Å because of Ca2+ and Al3+ cations exchange with H+ (Bieseki et al., 2013). The XRF analysis
199
showed that SiO2 and Al2O3 were the main components of raw bentonite and AMB. The relative SiO2
200
amount increased by acid activation whereas, other elements (Al2O3, Fe2O3, TiO2, MnO, CaO, MgO,
201
Na2O and K2O) decreased due to the inter-layer exchangeable cations (Na+, K+ Ca2+, Mg2+, Fe3+ and Al3+)
202
dissolved easily by gentle acid treatment (Bendou and Amrani, 2014). N2 adsorption-desorption analysis
203
(Fig. S2) show that specific surface area of bentonite is increased from 37.9 m2/g to 58 m2/g by acid
204
treatment. Replacement of the inter-layer cations with H+ ions of acid, and dissolution of constructional
205
cations (Si4+, Al3+) in the following lead to increase the bentonite specific surface area (Rabie et al., 2018).
206
Also after acidification, increasing total pore volume (from 0.09 cm3/g to 0.13 cm3/g) and average
207
porosity (from 21.6% to 31.2%) are observed. The dissolution of the exchangeable cations (Na+, Ca2+,
208
Al3+, Fe3+ and Mg2+) from smectite mineral layers leads to increase total pore volume and porosity (Noyan
209
et al., 2007; Bieseki et al., 2013). Generally, modification of bentonite by acid enhances its adsorption (Pawar
210
et al., 2016). The FT-IR spectra of the raw bentonite and AMB are displayed in Fig. S3. The acid treatment
211
of bentonite leads to decrease intensity or disappearance of OH-bending bands such as Al-Al-OH kinds,
9
212
Fe-Fe-OH, Al-Fe-OH and Si-O-Al (Luna et al., 2018; Javed et al., 2018; Li et al., 2018). This shows that the
213
release of aluminum was happened by acid treatment. Of course, color changing of bentonite from white
214
to yellow proves this claim (Fig. S4) that the aluminum contained in the bentonite structure has been
215
released after acidic modification and the reaction 6 has probably occurred. In general, one of the reasons
216
that can be concluded if AMB is suitable for sludge conditioning or not, is the presence of aluminum ion
217
in the bentonite structure and its release after acidic modification. The second reason is the probability of
218
increasing sludge porosity through the AMB addition. Raw bentonite is a porous material, which its
219
porosity increases with acidic modification. Increaseing sludge porosity by AMB, leads to reduce sludge
220
compressibility and improve dewatering.
Al2O3 + HCl → 2 AlCl3 + 3H 2O
(6)
221
3.2 The influence of AMB on sludge SRF and its properties
222
The effect of conditioning by using raw bentonite and AMB on SRF of anaerobic digest sludge was
223
evaluated in Fig. 1 (The correction coefficient (k) is considered in the SRF results of AMB conditioner)
224
and compared with the performance of FeCl3, AlCl3, Fe2(SO4)3 and Al2(SO4)3 salts. By increasing the
225
amount of raw bentonite from 0 to 500 mg/g DS, sludge SRF reduced by 16.6%, showing that raw
226
bentonite had no significant effect on reducing the SRF of anaerobic digest sludge and dewatering
227
improvement. Alvarenga et al reported the same results about the effect of raw bentonite on sludge
228
conditioning and dewatering (Alvarenga et al., 2015). The study of AMB effect on sludge SRF showed that
229
the best performance of AMB on anaerobic digest sludge conditioning is at a concentration of 300 mg/g
230
DS and leads to a 95.8% reduction of sludge SRF. Also, FeCl3 and AlCl3 salts resulted in 95% and 93.1%
231
SRF reduction at an optimal concentration of 150 mg/g DS, respectively, and salts of Fe2(SO4)3 and
232
Al2(SO4)3 resulted in a decrease of 83.4 and 80.4% SRF at an optimal concentration of 300 mg/g DS,
233
respectively. Liang et al have also reported similar results in the effect of inorganic salts on excess sludge
234
(Liang et al., 2019). The effect of conditioning on the sludge properties was also studied and the results are
235
presented in Table 2. AMB resulted in a decrease in sludge pH from 6.95 ± 0.1 to 6.63 ± 0.1, but 10
236
inorganic salts reduced pH to less than 5.5, which required neutralization PH and lime consumption. Also,
237
sludge CST, TTF and WC are studied and it was determined that AMB has the best performance in
238
sludge conditioning. The turbidity conditions, COD of sludge supernatant and its alkalinity were
239
investigated and AMB had the best performance in removing turbidity and COD from the supernatant.
240
The reason for the better performance of AMB is the presence of SiO2 in it (the 60.94% of AMB content
241
is SiO2). SiO2 (as coagulant aid) increases the coagulation and flocculation performance of positive metal
242
ions, thereby improving sludge conditioning and dewatering (Zhang et al., 2017a). The SiO2 act as a center
243
or a core for the formation of larger, denser, stronger and settable floc (Hay, 1944; Baylis et al., 1937). To
244
confirm this claim, the effect of AMB on morphological characteristics of floc was investigated (section
245
3-3). Also, the amount of SiO2 in different layers of EPS was measured to confirm the SiO2 presence in
246
floc structure. 280
SRF×(1012 m/kg)
240 200
Bentonite AMB Al₂(SO₄)₃ Fe₂(SO₄)₃ AlCl₃ FeCl₃
160 120 80 40 0 0
247 248 249
50
100
150
200 250 300 350 Dosage (mg/g DS)
400
450
500
Fig. 1. The effect of AMB and inorganic salts dosage on SRF. The correction coefficient (k) is considered in the SRF results of AMB conditioner.
250 251 252 253
11
254 conditioner AMB Al2(SO4)3 Fe2(SO4)3 AlCl3 FeCl3
Optimum dosage (mg/g DS) 300 ± 20 300 ± 10 300 ± 10 150 ± 10 150 ± 10
Table 2. Effect of conditioning on the sludge features Supernata pH after Supernatant nt b c conditioni TTF (sec) WC (%) COD Turbidity (mg/L)e ng a d (NTU) 6.63 ± 0.1 115 ± 20 86.7 ± 0.1 123 ± 10 792 ± 50 5.38 ± 0.1 140 ± 30 89.1 ± 0.1 364 ± 50 1085 ± 60 5.23 ± 0.1 137 ± 50 88.3 ± 0.1 411 ± 50 1103 ± 60 5.45 ± 0.1 118 ± 20 87.2 ± 0.1 198 ± 50 907 ± 50 5.41 ± 0.1 129 ± 20 86.8 ± 0.1 226 ± 50 884 ± 50
Alkalinity as CaCO3 (mg/g DS)f
CST (sec)g
83 ± 10 75 ± 10 69 ± 10 71 ± 10 73 ± 10
27 ± 10 57 ± 10 51 ± 10 35 ± 10 32 ± 10
a: Anaerobic digested sludge pH before conditioning = 6.95±0.1 b: Anaerobic digested sludge TTF before conditioning = 600 ± 100 sec c: Anaerobic digested sludge WC (water content) before conditioning = 97.8±0.1 d: Anaerobic digested sludge supernatant turbidity before conditioning = 2185 ± 50 NTU e: Anaerobic digested sludge supernatant COD before conditioning = 1367 ± 200 f: Anaerobic digested sludge alkalinity as CaCO3 before conditioning = 168 ± 50 mg/g DS = 3700 ± 1000 mg/L g: Anaerobic digested sludge CST before conditioning = 283 ± 50 sec
255 256
3.3 The influence of coagulants on aggregation, breakage, and re-growth of sludge floc (morphological
257
properties)
258
The effect of coagulants on aggregation, breakage, and re-growth of sludge floc (morphological
259
properties) was investigated in Fig. 2. The results showed that the average size of anaerobically digested
260
sludge particles increased from 47.5µm to 410µm, 385µm, 371µm, 321.5µm and 311.5µm by using FeCl3,
261
AMB, AlCl3, Fe2(SO4)3 and Al2(SO4)3 respectively (the aggregation step). The best performance in
262
increasing particle diameter or sludge flocs was associated with FeCl3 and AMB. In the following, the
263
effect of shear force on the sludge floc was investigated by using the Sf parameter (breakage step). The Sf
264
parameter represents the floc resistance potential against shear force, and the larger it is, the floc structure
265
is stronger and denser. The amount of Sf for conditioned sludge with AMB, AlCl3, FeCl3, Al2(SO4)3 and
266
Fe2(SO4)3 was 23.7%, 21.1%, 18.9%, 17.7% and 15.1%, respectively. The best performance against shear
267
force was related to the conditioned sludge floc with AMB. The Rf parameter was also studied (Re-
268
growth step). This parameter shows the ability of the sludge particles after applying the shear force to
269
reform the floc. The greater this parameter is, the better the performance of flocculation. The amount of
270
Rf for conditioned sludge with AMB, AlCl3, FeCl3, Al2(SO4)3 and Fe2(SO4)3 was 26.1%, 22.8%, 19.8%,
271
14% and 13.2%, respectively. The best performance in re-growth of sludge floc is related to the sludge
272
that is conditioned with the AMB. Investigating the particle size, Sf and Rf showed that AMB, in addition
273
to improve sedimentation and sludge dewatering by increasing the size of sludge particles, also provides 12
274
denser and stronger flocs rather than typical inorganic salts. The increase in sludge particle diameter and
275
the formation of large sludge flocs is due to the presence of Al3+ ions in the AMB. Also, the resistance
276
increase of conditioned sludge flocs with AMB against shear force and re-flocculation improvement are
277
due to SiO2 in AMB. Previous studies reported similar results on SiO2 performance in water purification
278
sludge floc stabilization (Hay, 1944; Baylis et al., 1937).
279 9
Aggregation Breakage Re-growth
8
Volume (%)
7 6 5 4
d₁ = 385 (µm) d₂ =91.5 (µm) d₃ =168 (µm) Sf =23.7 (%) Rf =26.1 (%)
3 2 1 0
0.3 (a): AMB
3
8
Volume (%)
5 4
300
3000
Aggregation Breakage Re-growth
7 6
30 Particle size (µm)
d₁ = 311.5 (µm) d₂ =55.07 (µm) d₃ =91 (µm) Sf =17.7 (%) Rf =14 (%)
3 2 1 0
0.2 (b): Al₂(SO₄)₃
2
20 Particle size (µm)
13
200
2000
8 Aggregation Breakage Re-growth
7
Volume (%)
6 5 4
d₁ = 321.5 (µm) d₂ =48.7 (µm) d₃ =84.6 (µm) Sf =15.1 (%) Rf =13.2 (%)
3 2 1 0
0.2 (c): Fe₂(SO₄)₃ 8 7
Volume (%)
6 5 4
2
20 Particle size (µm)
200
2000
30 Particle size (µm)
300
3000
Aggregation Breakage Re-growth d₁ = 371 (µm) d₂ =78.2 (µm) d₃ =145 (µm) Sf =21.1 (%) Rf =22.8 (%)
3 2 1 0
0.3 (d): AlCl₃
3
14
8 7
Volume (%)
6 5 4
Aggregation Breakage Re-growth d₁ = 410 (µm) d₂ =77.4 (µm) d₃ =143 (µm) Sf =18.9 (%) Rf =19.8 (%)
3 2 1 0
0.3 (e): FeCl₃
280 281
3
30 Particle size (µm)
300
3000
Fig. 2. The influence of coagulants on aggregation, breakage, and re-growth of sludge floc (under optimal dosages presented in Table 2)
282 283
3.4 The effect of AMB on compressibility (s) and filtration yield (YN) of sludge
284
The s and YN was used to evaluate physical conditioner. In this section, it becomes clear that if AMB acts
285
as a physical conditioner or not? Reducing s coefficient shows sludge compressibility reduction and
286
dewatering process improvement. For an anaerobic unconditioned sludge, s=1, means that variation of
287
pressure doesn’t affect the sludge dewatering. Compressibility of conditioned sludge with AMB (dosage
288
= 300 mg/g DS) was reduced from 1 to 0.8. This result indicates that AMB acts as a skeleton builder
289
(physical conditioner). Due to the distribution of the stiff AMB particles (especially SiO2), a sludge cake
290
with a reduced compressibility was produced. The second parameter is the filtration yield (YN90). For
291
unconditioned digested sludge YN90 is 0.2 kg/m2.h. The amount of YN90 for conditioned digest sludge with
292
AMB (dosage = 300 mg/g DS) is 1.82. The AMB increased sludge filtration yield (YN90) by 810%.
293
AMB particles help to construct a rigid and porous structure of sludge that leads to decrease s and
294
increase YN. To prove this event, the sludge porosity was investigated with and without AMB conditioner
295
(Fig. S5 in supplementary information). Increasing porosity of sludge reduces the sludge compressibility
296
and increases filtration yield (Thapa et al., 2009, Ning et al., 2013). Fig S5 showed that the porosity of 15
297
conditioned sludge with AMB was increased significantly compared to unconditioned sludge. These
298
results indicate that AMB conditioner acts as a skeletal builder (physical conditioner) in sludge
299
conditioning and dewatering. Also, Performance of AMB was compared with performance of physical
300
conditioner in previous studies (Table 3). Table 3 shows that performance of AMB as physical
301
conditioner is acceptable according to conditioner dosage.
302 Physical conditioner AMB Fly ash Rice husk biochar Lignite Gypsum Slag
Table 3. Review of performance of physical conditioner in previous studies Percentage of reducing Percentage of increasing Kind of sludge compressibility (s) filtration yield (YN) Anaerobicly digested sludge 20% 800 % Oily sludge 88 % 1100 % Waste activated sludge 42.6% 2800 % Anaerobicly digested sludge …….. 550 % Alum sludge 19.7% 400% Excess activated sludge 58.3% 551.3%
Conditioner dosage 0.3 g/g DS 5.8 g/g DS 0.6 g/g DS 1 g/g DS 0.6 g/g DS 1.5 g/g DS
reference This study Zall et al., 1987 Wu et al., 2016 Qi et al., 2011b Zhao et al., 2001 Ning et al., 2013
303 304
3.5 Impact of AMB on zeta potential and bound water
305
Reduction of negative zeta potential in sludge particles surface leads to form larger particles of sludge
306
with sedimentation. Also, one of the important parameters in a conditioner performance is its effect on
307
reducing the bound water of the sludge particles. In Fig. 3a (The correction coefficient (k) is considered in
308
the bound water results of AMB conditioner), the effect of coagulants on zeta potential and bound water
309
is investigated. AMB reduced zeta potential and bound water to 96.4% and 60.8%, respectively, and had
310
the best performance among coagulants. The negative zeta potential of raw bentonite particles was -27
311
mV, but when raw bentonite was modified with acid, the zeta potential of the particles became positive
312
(+14 mV). In 2017, Shokri et al reported similar results and stated that the acidic modification of bentonite
313
produced a positive zeta potential in the particles (Shokri et al., 2017). In acidic treatment, H+ ions are
314
replaced with the Na+, K+ Ca2+, Mg2+, Fe3+ and Al3+ ions (section S3-2) in the bentonite (Bendou and
315
Amrani, 2014) and these released ions lead to positive zeta potential in the modified bentonite particles
316
(Şans et al., 2017). Inorganic salts (FeCl3 and etc.) have Fe
317
potential of sludge, while AMB has Na+, K+ Ca2+, Mg2+, Fe3+ and Al3+ ions that they reduce negative zeta
318
potential of sludge better than inorganic salts.
16
3+
or Al3+ ions for reduction of negative zeta
319
Main reason of bound water reduction and increasing zeta potential of the sludge particles is existence of
320
Al3+ ions in the AMB. After adding AMB to the sludge, Al3+ ions were released in the sludge
321
environment and resulting in negative zeta potential decrease and bound water reduction. To prove this
322
claim, AMB powder was dissolved in distilled water and the amount of Al3+ ion was measured. The
323
results showed that after adding 1 gram of AMB to 1 liter of distilled water, the amount of Al3+ ion
324
increased from 0 to 51 ± 5 mg/L. Previous studies reported that Al3+ ions were adsorbed at the sludge
325
particles surface that resulting in a negative zeta potential reduction and decreasing bound water of the
326
sludge (Katsiris et al., 1987; Yang et al., 2019). Also, changing in raw bentonite structure from crystalline to
327
amorphous (Section S3-1) and increasing surface of bentonite particles (Section S3-3) after acidic
328
modification leads to a significant increase in AMB absorption (Vuković et al., 2005), which cause to
329
absorb and reduce bound water at the surface of sludge particles. These results indicate that AMB acts as
330
a chemical conditioner.
331
3.6 The influence of AMB and inorganic salts on sludge EPS
332
EPS plays a key role in sludge dewatering and its reduction leads to improved sludge dewatering (Zhou et
333
al., 2015). EPS has three components: S-EPS, LB-EPS and TB-EPS particles and also the closest layer to
334
the center of sludge particles is the TB-EPS, and the next layer is LB-EPS. The negative Zeta potential of
335
the sludge and bound water are formed in the TB-EPS and LB-EPS layers, respectively (Gholikandi et al.,
336
2018). This means that the reduction of negative Zeta potential and bound water represents a failure of the
337
structure of the TB-EPS and LB-EPS, respectively (Masihi and Gholikandi, 2018). The three parameters
338
TOC, PN and PS were measured at the extracted EPS (Fig. 3 (The correction coefficient (k) is considered
339
in the EPS results of AMB conditioner)). Sludge conditioning with inorganic salts and AMB increased
340
the amount of TOC in S-EPS (Fig. 3b), which is due to the destruction of the EPS structure by the Al3+
341
and Fe3+ ions and entering it into the sludge supernatant (Niu et al., 2013). The concentration of TOC was
342
207±4 mg/g DS in the S-EPS of anaerobically digested sludge that increased to 234.7±5 mg/g DS after
343
conditioning with AMB. Also, increasing the concentration of TOC in other inorganic salts is as follow: 17
344
FeCl₃=233.5±5 mg/g DS> AlCl₃> Fe₂(SO₄)₃> Al₂(SO₄)₃. Sludge conditioning by using AMB, FeCl₃,
345
AlCl₃, Fe₂(SO₄)₃ and Al₂(SO₄)₃ decrease the TOC of the LB-EPS layer 50.7%, 43.6%, 39.1%, 52.9%
346
and 48.9% respectively. The results of LB-EPS reduction correlate with the reduction of the bound water
347
(Fig. 3a) and showed that the reduction of LB-EPS leads to a reduction of the bound water. Also, sludge
348
conditioning by using AMB, FeCl₃, AlCl₃, Fe₂(SO₄)₃ and Al₂(SO₄)₃ reduced TOC of the TB-EPS layer
349
75.2%, 75%, 71.5%, 58.7% and 50.2% respectively. The results of TB-EPS reduction are also consistent
350
with the negative Zeta potential (Fig. 3a), showing that the destruction of the TB-EPS layer results in a
351
decrease in the negative Zeta potential. Also, changes in the concentration of PN (Fig. 3c) and PS (Fig.
352
3d) in the EPS are similar to changes in the concentration of TOC. In general, it can be concluded that
353
AMB has a better performance than other inorganic salts and has the ability to reduce TB-EPS and LB-
354
EPS simultaneously. To determine the functional mechanism of AMB, the XRF test was measured before
355
and after the sludge conditioning, and the results are presented in Table S9 of supplementary information.
356
This table shows that the amount of SiO2 and Al2O3 in the conditioned sludge with AMB has increased by
357
9.07% and 1.86% respectively. Increasing the concentrations of SiO2 and Al2O3 in sludge shows that Si
358
and Al Elements have affected on sludge dewatering. The concentration of Al and SiO2 of the EPS
359
components are presented in Table S10 of supplementary information (The correction coefficient (k) is
360
considered in the Al and SiO2 results of AMB conditioner). The results show that Al ions and SiO2 are
361
more absorbed in the TB-EPS and LB-EPS, respectively, and AMB through Al ions and SiO2 decreases
362
sludge EPS and improves dewatering. Also, previous studies reported that Al ions had the greatest impact
363
on the structure of the TB-EPS (Li et al., 2012). Presence of SiO2 in LB-EPS layer indicates that SiO2 act as
364
a center or a core for the formation of suitable floc.
18
0
4
-10 Bound water Zeta potential
3
-20
2
-30
1
-40
0
-50 ADS
AMB
Al₂(SO₄)₃ Fe₂(SO₄)₃
AlCl₃
FeCl₃
(a)
S-EPS
250
LB-EPS
TB-EPS
TOC (mg/g DS)
200
150
100
50
(b)
0 ADS
AMB
Al₂(SO₄)₃
19
Fe₂(SO₄)₃
AlCl₃
FeCl₃
Zeta potential (mV)
Bound water (g/g DS)
5
140
Soluble EPS
LB-EPS
TB-EPS
120
PN (mg/g DS)
100 80 60 40 20
(c)
0 ADS
AMB
30
Al₂(SO₄)₃
Soluble EPS
Fe₂(SO₄)₃
AlCl₃
LB-EPS
FeCl₃
TB-EPS
25
PS (mg/g DS)
20
15
10
5
(d) 0
365 366 367
ADS
AMB
Al₂(SO₄)₃
Fe₂(SO₄)₃
AlCl₃
FeCl₃
Fig. 3. (a): The effect of conditioner on zeta potential and bound water of digested sludge (under optimal dosages presented in Table 2). (b), (c) and (d): The effect of conditioner on EPS of digested sludge (under optimal dosages presented in Table 2). The correction coefficient (k) is considered in the bound water and EPS results of AMB conditioner.
368 369
3.7 Economic aspects of using AMB for sludge conditioning and dewatering
370
The cost of using AMB and common inorganic coagulants for anaerobically digested sludge conditioning
371
was investigated in Table 4. Making the cost of one ton of AMB is described in section S5 of
372
supplementary information. The cost of sludge conditioning by using AMB is 33.79 $/t DS, which is 20
373
much lower than common inorganic coagulants (Table 4). For the case of 450,000 m3/day Municipal
374
WWTP in South of Tehran with a sludge generation of 80 t/day, the total annual production of sludge is
375
29200 t DS/y. The annual costs of the conditioners including AMB, FeCl3, AlCl3, Fe2(SO4)3 and
376
Al2(SO4)3 are presented in table 4.
377
The dosage of AMB was 300 mg/g DS. It may be thought that this dosage will increase the amount of
378
sludge volume, but the volume of conditioned sludge by the AMB is less than other conditioned sludges
379
after dewatering. The volume of 1 ton sludge DS after conditioning and dewatering by AMB is 3.17 m3.
380
The volume of 1 ton sludge DS after conditioning and dewatering by FeCl3, AlCl3, Fe2(SO4)3 and
381
Al2(SO4)3, is 3.3, 3.55, 3.87 and 4.05 m3, respectively. The calculations of determining the volume of
382
dewatered sludge are described in Section S6 completely. Therefore, it can be concluded that conditioning
383
and dewatering sludge by AMB has a lower volume and less sludge transport cost than other coagulants.
384
Also, in terms of sludge volume, AMB can be compared to cationic polyelectrolytes (see section S7 in
385
supplementary information).
386
Table 4. The cost of using AMB and common inorganic coagulants for sludge conditioning DS percentage of volume of 1 ton annual costs of Dosage Unit price Agent cost sludge after sludge DS after the conditioners conditioner (t/t DS) (USD$/t) (USD$/t DS) conditioning and conditioning and in case study dewatering (%) f dewatering (m3) h (USD$/y) AMB 0.30 112.625 d 33.79 41 ± 0.5 3.17 986,668 Al2(SO4)3 0.584 a 150 e 87.65 26 ± 0.5 4.03 2,559,380 Fe2(SO4)3 0.30 280 e 84 28 ± 0.5 3.87 2,452,800 b AlCl3 0.272 300 e 81.5 29 ± 0.5 3.55 2,379,800 FeCl3 0.250 c 300 e 75 32 ± 0.5 3.3 2,190,000 a: Al2(SO4)3 .18H2O was used as hydrous salt of Al2(SO4)3 for sludge conditioning. Optimum dosage is 300 kg of Al2(SO4)3 that is equal to 584.34 kg Al2(SO4)3 .18H2O. b: AlCl3 .6H2O was used as hydrous salt of AlCl3 for sludge conditioning. Optimum dosage is 150 kg of AlCl3 that is equal to 271.6 kg AlCl3 .6H2O. c: FeCl3 .6H2O was used as hydrous salt of FeCl3 for sludge conditioning. Optimum dosage is 150 kg of FeCl3 that is equal to 250 kg FeCl3 .6H2O. d: unit price of AMB was calculated in section S5 of supplementary information. e: The chemical agents price was collected from http://www.alibaba.com f: dewatering of conditioned sludge was performed by a filter press at a pressure of 9±1 bars for 30 min. DS of sludge before conditioning and dewatering was (2.2 ± 0.2) % h: calculations of sludge volume is completely described in section S6 of supplementary information.
387 388
4. Conclusion
389
Sludge conditioning and dewatering are two important processes in sludge handling and disposal .There
390
are a lot of studies about chemical sludge conditioning that have been done in recent years. The aim of
21
391
these researches is reducing the sludge volume and cost of conditioning and dewatering. In this study, the
392
use of AMB for sludge conditioning and dewatering was investigated. Compressibility and filtration yield
393
results indicated that AMB acts as a physical conditioner or a skeleton builder. Also, the results of
394
negative zeta potential, the bound water and the EPS showed that AMB acts as a chemical conditioner
395
too. So it can be said that functionally the AMB is a physically-chemical conditioner. Conditioned and
396
dewatered sludge by AMB has a lower volume and less sludge transport cost than other coagulants. Also,
397
AMB is an effective and inexpensive option for sludge conditioning that reduces sludge volume
398
significantly. It is also easy to prepare that and can be industrialized. This study showed that AMB is a
399
new and applicable option for sludge conditioning and dewatering.
400 401
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Highlights • • • •
Acidic-modified bentonite (AMB) decreased sludge compressibility by 20%. AMB increased sludge filtration yield by 810%. AMB acts as a physical-chemical conditioner. AMB is an efficient and low-cost inorganic conditioner for sludge handling.