Wavelet transforms and pattern recognition on ultrasonic guides waves for frozen surface state diagnosis

Wavelet transforms and pattern recognition on ultrasonic guides waves for frozen surface state diagnosis

Accepted Manuscript Wavelet transforms and pattern recognition on ultrasonic guides waves for frozen surface state diagnosis Carlos Quiterio Gómez Muñ...

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Accepted Manuscript Wavelet transforms and pattern recognition on ultrasonic guides waves for frozen surface state diagnosis Carlos Quiterio Gómez Muñoz, Alfredo Arcos Jiménez, Fausto Pedro García Márquez PII:

S0960-1481(17)30243-4

DOI:

10.1016/j.renene.2017.03.052

Reference:

RENE 8645

To appear in:

Renewable Energy

Received Date: 2 December 2016 Revised Date:

22 February 2017

Accepted Date: 17 March 2017

Please cite this article as: Gómez Muñoz CQ, Jiménez AA, García Márquez FP, Wavelet transforms and pattern recognition on ultrasonic guides waves for frozen surface state diagnosis, Renewable Energy (2017), doi: 10.1016/j.renene.2017.03.052. This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.

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Carlos Quiterio Gómez Muñoz, Alfredo Arcos Jiménez, Fausto Pedro García Márquez

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Icing blades require of advanced condition monitoring systems to reduce the failures and downtimes in Wind Turbine Blades (WTB). This paper presents a novel fault detection and diagnosis system that combines ultrasonic techniques with Wavelet transforms for detecting ice on the blades. Lamb waves were generated with Macro Fibre Composites (MFC) and collected with MFC. Ice affects to the normal propagation of the wave through the material of the blade. The changes in the signal are due to the forces that ice exercise on the surface. Three different scenarios were considered according to ISO 12494, 2001 (Atmospheric icing of structures): at room temperature; the frozen blade without accumulation of ice, and; the frozen blade with accumulation of ice on its surface. In order to validate the approach, Morlet wavelet transformation has been used for filtering the signal. The time-frequency analysis has been done by Wigner-Ville distribution. On the other hand, the envelope of the filtered signal by wavelet transforms is done by Hilbert Transform, and the pattern recognition is done by autocorrelations of the Hibert transforms. The approach detects the cases considered in ISO 12494 of unfrozen, frozen without ice, and frozen with ice in the WTB. New scenarios, considering mud, have been considered to test the approach.

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Abstract

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Ingenium Research Group, Castilla-La Mancha University, Spain (CarlosQuiterio.Gomez; FaustoPedro.Garcia)@uclm.es [email protected]

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Wavelet Transforms and Pattern Recognition on Ultrasonic Guides Waves for Frozen Surface State Diagnosis

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Keyword: Health Monitoring Systems, Wavelet Transforms, Icing Blades; Wind Turbines; Macro-Fiber Composites; Guided Waves.

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1. INTRODUCTION The ice on wind turbine blades is being one of the most important issues for the operators to reduce costs and 1

ACCEPTED MANUSCRIPT downtimes. This study is based on research project IncinBlades [1], where windfarm considered generates around 650 MW employing more than 500 wind turbines in Spain. The windfarm presented a reduction of 19 GWh due to the icing blades in two and a half years. Figure shows the main causes of the production energy losses, being the highest the ice on blades. These energy losses involve an increment of the operation and maintenance (O&M) costs. In Spain, with more than 21,000 MW installed, this phenomenon would be equivalent to more than 550 GWh of power losses (about 45 million € every 29 months). These production losses would be equivalent to the energy consumption of 200,000 households and savings of 658,682 tons of CO2 [1].

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Figure 1. Power losses due to different alarms in ICINGBLADES [1].

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The ice on blades increases the surface roughness and reduce the aerodynamic efficiency, generating an imbalance in the rotor that generates stress in blades and drive train. The wind turbine is stopped under these conditions. During the ice alarm, the workers cannot access to the wind farm until the alarm is deactivated and the ice of the blades disappear. This problem is even greater when there are false alarms that report ice on WTB but there is not.

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The new advances on technologies and information systems lead to the renewable energy industry to be more competitive in the energy market, reducing the Operation and Maintenance (O&M) costs [2]. It leads to increase the Reliability, Availability, 2

ACCEPTED MANUSCRIPT Maintainability and Safety (RAMS) of the system [3-5]. This paper presents a novel fault detection and diagnosis system (FDD). FDD is compound by a condition monitoring system (CMS) based on ultrasonic guided waves, and simple signal processing method based in wavelet transform.

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CMS employs the technology and the information system to measure the parameters that show the state of a component [6-8]. It supports the predictive/preventive maintenance tasks to reduce the O&M costs [9], especially in off-shore machines [10,11].

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There are sensors that are designed for detecting icing based on direct and indirect techniques [12]. The ice detection is carry out on the surfaces of the WTB using direct techniques, for example: measurement of the resonance frequency [13], damping of ultrasonic waves, measurement of ice amount [14], optical measurement techniques [12,15], measurement of temperature changes [16], measurement of the damping of the vibrations of a diaphragm [17]; or measurement of electrical properties [18]. The indirect techniques include the processing of the data acquired and the historical data [19], e.g. video monitoring, measurement of noise [20], difference in real and expected power output, patterns of heated and unheated anemometers [21], dew point and air temperature, change in the resonance frequency of the WTB, prediction of ice and frost probability maps, and direct measurement of liquid water content and volume of raindrops.

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There is not any paper that consider the transducers and sensors macro-fiber composite (MFC) types for icing detection in wind turbine blades (WTB). MFC, composed by piezoceramics unidirectionally aligned fibers, generates and collects Lamb waves [22]. It has been employed in the literature to detect faults, delamination, etc. [23-25], but not ice in WTB.

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Lamb waves are a type of guided waves that can be easily generated in structures such as plates or shells [26]. It can detect structural changes inside the material or on its surface [27]. Lamb waves propagation is confined between the two surfaces, and the attenuation is lower for this type of geometries. Lamb waves are composed by the symmetric and antisymmetric vibration modes [28].

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Several phenomena appear in the propagation of Lamb waves, such as dispersion, different phase, velocities and vibration modes, etc. In composites, an anisotropic material, the slowness factor is important because of the propagation velocity depends on the propagation direction, i.e. WTBs are composed of layers

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ACCEPTED MANUSCRIPT of fibers with a specific orientation, and the wave propagation is sensitive to the fibers direction [29].

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Wavelets transforms are employed to analysed the Lamb waves and to diagnosis the ice condition on the WTB surface. Morlet wavelet transform has been also employed for filtering the signal. Wigner-Ville distribution are employed to time-frequency analysis. Finally, Hilbert transform is employed to obtain the envelope of the filtered signal. The autocorrelation of the Hibert transforms is used in this paper to identify patterns within a signal to validate the results.

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2. Ice on WTB The appearance of ice in WTB can be due to variables such as temperature, wind speed, relative humidity or air density, but can be also others. There are different ice types, e.g. in-cloud icing, precipitation and hoar frost [30]. They appear in clouds with high humidity and atmospheric temperature below 0ºC. The characteristics of ice (colour, strength…) are influenced by the parameters specified in the ISO 12494, 2001 (Atmospheric icing of structures) [14]. It will be considered in this paper to set the scenarios.

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It is estimated that 20% of the wind farms are in areas with high probability of icing [31], and exposed to freezing temperatures [32]. It generates a reduction of wind farm productivity and increases the costs [33]. The Wind Energy in Cold Climate (WECO) project analysed the ice effects, energy generation and icing in wind turbines. It shows that frost is the most common cause of ice appearance in wind turbines, where it can appear in any place of the surface, but mainly in edge of the WTB [34]. Figure 2 shows examples of ice on wind turbines.

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(a) (b) Figure 2 (a) Turbine on Scout Moor. Waterfoot, Great Britain, and; (b) ice on a 150kW WTB in Grenchenberg, Switzerland [35].

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ACCEPTED MANUSCRIPT The ice on WTB makes loads on the turbine. Icing causes an increase of mass, drag coefficient, imbalance of the rotor and vibrations. The fatigue due to loads reduces the life cycle of the components of the wind turbine such as WTB, hub, gearbox, shafts, etc. The drag coefficient of the WTB increases. The frozen layer modifies the thickness of the leading edge and, therefore, the aerodynamic characteristics of the WTB. The ice fragments can break off and impact with any person, animal or object. The anemometers, temperature sensors and wind vanes are exposed to icing conditions, having measurement errors more than 40% [33]. The wind turbine is stopped in case that the alarm of ice is activated.

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In the first stage, pre-icing, the wind turbine works properly because there is not ice growth. Then, the ice is starting, but the wind turbine operates until its operational limit. In the third stage, the ice accumulation continues and the turbine stop to prevent possible damages. In the last stage, post-icing, the turbine continues stopped until the ice disappears [36].

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3. EXPERIMENTS This paper considers the guided waves to inspect WTB, i.e. composite materials. In this research, Lamb waves flow over a long distance, even in materials with a high attenuation ratio, e.g. fiber-reinforced composite structures. In anisotropic materials, Lamb wave propagation is even more complex to predict than in isotropic materials, where the properties are strongly dependent on the direction of propagation.

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The CMS employs an ultrasonic system (Figure 3), composed by a data board to acquire and generate signals at 4 MS/s. The channels are isolated and can work simultaneously in both differential and single ended mode. The platform is controlled by a computer, where experiments are programmed and the dataset are processed online. The pulse function is set to the signal generator (Figure 3.1), that is amplified by 50 using a highpower amplifier (Figure 3.2) and sent to a piezoelectric transducer. It generates the Lamb waves and the ultrasonic mechanic waves flow through the composite material (Figure 3.3). The wave is received by two ultrasonic transducers that convert the mechanic waves in analog electrical signals. They are collected by the acquisition module (Figure 3.4), and registered in the computer by an analogic digital converter (Figure 3.5). The temperature affects the propagation velocity of the wave and the ice on the WTB modify its flow [37]. The change in the wave velocities with temperature depends on frequency of the wave. Lower frequencies will be less affected by temperature than higher frequencies [38]. Low frequencies were chosen to reduce

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ACCEPTED MANUSCRIPT the influence of temperature on the waves, with the aim of seeing more clearly the changes detected by the ice. It has been the main reference for designing the novel signal processing approach presented in this paper.

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Figure 3 Icing detection system.

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The transducers used are MFC types. It is composed by piezoceramics unidirectionally aligned fibers. The electrodes are interdigitated in a polyamide film, and embedded in an adhesive polymer matrix composite. The use of MFC has been done in areas of research and development [23]. The main advantages of these sensors are the low cost, flexibility and adaptation to the surfaces. MFC is used in this paper in FDD, but they have been employed in the literature to demonstrate the versatility of the composite, together of signal processing using wavelet transform [24,25]. The optimal location and number of the MFC sensors have been studied in the last few years [39-41].

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Three scenarios are set in the experiments in order to detect and diagnosis the cases consider in ISO 12494, 2001 (Atmospheric icing of structures) [14]: The first experiment was carried out at room temperature; the second was realized with the frozen WTB but with no ice on the WTB; the third experiment has been performed with the frozen WTB and ice on the WTB.

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The ultrasonic transducers have been aligned, where the transducer (Tx) emits ultrasonic signals that will become into elastic waves having the same frequency. It will be collected by the sensor 1 (S1), and then by the sensor 2 (S2) (see Figure 4). It is expected that the elastic wave flowing through the WTB,

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ACCEPTED MANUSCRIPT made of fiberglass with sandwich structure, changes its shape, amplitude, energy, phase, etc. An attenuation appears between the sensor 1 and sensor 2 due to the properties of fiberglass that dissipates more energy than other composite materials, such as the carbon fibber. In addition, it is assumed to have the influence of temperature on Lamb wave propagation [42], i.e. when the temperature decreases the speed of the lamb wave propagation increases.

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Figure 4 WTB dimensions and sensors locations

The excitation frequency has been set experimentally by sweep tests [0,100] kHz. Figure 5 shows the spectral amplitudes, or periodograms, for the main scenarios for ice detection: (a) Room temperature; (b) frozen without ice; (c) frozen with ice. The experimental tests show that the optimal frequency is between 26-33 kHz for sensors 1 (s1) and 2 (s2). It has been set in this paper 30 kHz to achieve a compromise between good response and MFC limitations when they work as actuators.

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The experiments will be done for 20, 30 and 50 kHz to compare the results in the considered scenarios. The emitted ultrasonic signal will be a Hanning pulse at 5 cycles to create a narrow pulse and the sampling frequency of 4,000,000 samples per second.

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Figure 5. Frequency analysis for sensor 1(s1) and sensor 2 (s2): (a) Room temperature for sensor 1; (b) frozen without ice; (c) frozen with ice.

White noise was also emitted by the actuator and collected by the sensor to analyse the most suitable frequencies. Figure 6 shows the spectral amplitudes, or periodograms. The experimental tests show the same conclusions obtained by Figure 5.

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Figure 6. Frequency analysis employing Gaussian noise sensor 1 (s1) and sensor 2 (s2): (a) Room temperature; frozen without ice; (c) frozen with ice.

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Figure 7: (a) Wind turbine WTB at room temperature and; (b) frozen WTB with ice on the surface

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Recent works for robustness diagnosis for stochastic dynamic are considered to consider the noise and random factors [43]. The signals analysed in this paper present three information sources: vibrations (low frequencies); acoustic emission (medium frequencies), and; ultrasonic signals (high frequencies) [44]. Low frequencies are related to vibration conditions. They are employed to the structure integrity analysis [45,46]. Low frequencies consider the natural frequencies of a blade and the harmonics. Medium frequencies are associated to acoustic emission (In the range of the audible). It is employed to detect micro-breaks in the blades [47]. The material breakage generate elastic waves. This paper is focused in high frequencies of the signal. The signal processing approach employs Wavelets techniques to denoise the signals, i.e. low and medium frequencies are filtered and not considered in this paper, therefore the dynamic effect of the wind turbine and blades are omitted for signal processing. The study of the received frequency is delimited by a small range with respect to the excitation frequency, filtering other frequencies.

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4.

Signal Processing Approaches

4.1. Wavelet Transforms: Daubechies It has been demonstrated that Wavelet transforms improve the limitations of resolution and the loss of information presented by the Short-Time Fourier Transform or the Fast Fourier Transform [48].

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ACCEPTED MANUSCRIPT Wavelet transforms are commonly categorized as continuous wavelet transforms (CWT), discrete wavelet transforms (DWT) or wavelet packet transforms (PWT), etc. [49].

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DWT is employed in this paper to set the coefficients in a wavelet series, i.e. the local energies at certain levels. The most recurrent families of wavelet transforms are Haar, Daubechies, Biortogonal, Coiflets, Morlet or Symlet transforms [50]. The Daubechies wavelet family were employed in this paper. It is demonstrated that they are more sensitive to sudden changes [51].

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The mother wavelet is given by the equation (1), ∈ , ≠ 0

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where s is the scale factor, and τ is the translational factor. The wavelet transform Wf(s,τ) of a function  ∈  ℜ is the decomposition of  in a set of functions forming a base with the conjugate of the mother wavelet (ψ*s,τ(t)), where * is the conjugate of the function, defined by equation (2).

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Wavelet transforms can be also expressed as equation (3),  ,  = √ # $% ∗   &

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The information can be set in a hierarchical scheme of nested subspaces called multiresolution analysis in  ℜ, where  ℜ is decomposed into into sum of the subspaces ' , j from −∞ to +∞

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DWT provides the multiresolution decomposition of the original signal S(t) by equation (5) / = ∑23 12 4 − 5 + ∑'3 ∑23 !',2 62'  − 58

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ACCEPTED MANUSCRIPT where 12 are the scaling coefficients, 4(·) is the scaling function, !',2 are the wavelet coefficients and (t) is a set of wavelet function. ∑23 12 4 − 5 provides an approximation to the general trend of the signal, and ∑'3 ∑23 !',2 62'  − 58 shows the local details. The wavelet coefficient !',2 multiplying with the dilated and translated wavelet function is the detail of the original signal at scale j, which is defined by equation (6). 9' 5 = ∑23 !',2 62'  − 58

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DWT transforms uses a variable window size by the scaling functions, for large windows, where it is required accuracy in low frequencies, and wavelet functions, for small windows, where the information is done in high frequencies. The resulting signal from low pass filter is the Approximations (Ai) (Figure 8), and from the high pass filter are the details (Di) (Figure 8), where c is the subsampling. It can be applied single-level or multi-level filters for discrete signals. The sum of the approximations and details is the original signal [52].

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Figure 8. Wavelet decomposition scheme.

The energy of !',2 is considered as the energy at the different decomposition levels, :' , ; = 1, ⋯ , =, by equation (7).

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It can be assumed the energy at decomposition 1, :? , is the energy of 12 , given by equation (8). :? = ∑2|12 |

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where ∑' D' = 1, and the distribution {D' } can be considered as a time-scale density. D' is employed in this paper to characterize the signal energy distribution at different frequency bands. The optimal level was at seven. It was used a multi-signal analysis to study the three different cases together, and obtained the energy and the percentage of information of the decompositions for each signal. Figure 9 shows the seven levels of decompositions with their frequencies.

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Figure 9 Wavelet Decompositions Levels employing Daubichies.

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Figure 10 shows the denoised signals received in sensor 1 at 30 kHz for each experiment employing Daubichies family. The signal amplitude is greater at 20 and 30 kHz because of the MFC works better as actuator at low frequencies. Sensor 1 receives a signal with more voltage because it is closer to the actuator.

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ACCEPTED MANUSCRIPT 0.2 Room Temp Frozen blade without ice Frozen blade with Ice

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The signal obtained with the sensors on the frozen WTB without ice has bigger amplitude than the signals at room temperature. The amplitude is lower when the WTB has ice on its surface. This is because of the ice opposes the free displacement of the waves. Figure 11 presents the signals received at the sensor 2 in the same cases.

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Figure 11 Signal in sensor 2 at 30 kHz in the three different scenarios.

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ACCEPTED MANUSCRIPT 4.2. Wavelet Transforms: Morlet Morlet wavelet has been employed for denoising in order to validate obtained with Daubichies wavelet. The Morlet wavelet is given by equation (11) as  = K /L M 

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The scale factor has been optimized by cross validation method (CVM) according to references [45,46], i.e.: It is set the scale range [m,n] and then is determined the scale factor m+ki that minimise the cost function smallest by CVM. Then the scale range is reduced to TU + 5 − 1V, U + 5 + 1VW consideting the step to i. It is done until is found the best scale factor.

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Figure 12(a) shows the original signal, and the signal filtered employing Morlet wavelet with scale ranges [1,100] (Figure 12(b)) and [1,50] (Figure 12(c)). The optimal range found was at [147,152]. The results where compared by previous filter and there were not present significant differences in the results. They were employed to validate the filters.

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4.3. Time-Frequency Analysis: Wigner-Ville distribution Wigner-Ville distribution (WVD) has been employed as timefrequency analysis. Auto terms window (ATW) function is used to suppress the cross terms in WVD according to reference [53], describing the suitable window function. It suggests that the auto terms and cross terms have different features in nature, and they can be omitted by cross-correlation. The cross terms can be suppressed by using ideal as a template to do twodimension cross-correlation when both terms are not overlap, then it can be obtained equation (13)

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4.4. Hilbert Transform and autocorrelations Hiltbert transform has been employed to validate the approach together with autocorrelations analysis. Hilbert Transform is used to obtain the envelope of the filtered signal [22]. The Hilbert transform is an approach to study the energy distribution of a Shear wave in the time domain [55]. The energy envelope was employed to identify local characteristics of the signal.

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The correlation coefficient is given by equation (14) ? ? = ∑? ^3 x^ y^ − ∑^3 x^ ∑^3 y^

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When a signal is correlated with itself it is called autocorrelation [38,39]. The autocorrelation of the Hilbert transforms is used in this paper to identify patterns within a signal, i.e. the periodicity hidden by the noise.

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The pattern recognition approach is based on the autocorrelation of both signals. Then the autocorrelation of one of the signals is divided by the autocorrelation of the other signal in order to emphasize the differences and to obtain the ratio curve between them. The singularity caused by different conditions in the WTB is analysed in the ratio curve, and its corresponding to the scenario considered.

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5.1. Wavelet Transform: Daubechies Table 1 shows the results for all scenarios, showing the energy for each signal according to the wavelet decomposition, and the energy percent for approximations and details. D7 decomposition contains the highest percentage of energy of the original signal in most of the cases. It is associated with the frequency range from 125.6 kHz to 31.25 kHz. It is consistent with the excitation frequencies of the Hanning pulse used in the actuator.

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ACCEPTED MANUSCRIPT The composite material is highly dispersive, where the dispersion depends on the direction of wave propagation, the orientation and arrangement of the layers of fibre glass. Therefore, the waves received by the sensors contain frequencies that deviate from the centre frequency of excitation.

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Table 1 Wavelet Decomposition of the received signal in the sensor 1. Sensor 1

Frozen Frozen Ice

30 kHz

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50 kHz

Room T Frozen Frozen Ice

47.4 8 52.4 7 25.7 7 45.3 8 49.0 8 28.3 5 47.8 6 49.0 8 45.9 6

D6 %

D5 %

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D4%

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Room T Frozen

Frozen Ice

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Energy 0.271 2 0.400 3 0.266 1 0.099 54 0.196 5 0.043 2 0.016 3 0.196 0 0.007 4

The three scenarios can be identified by the energies shown in Table 1. Analysing the energy of the WTB at room temperature, the frozen WTB with ice has a higher energy (more than doubled to the rest of scenarios). However, when the WTB has ice on the surface, and the energy received by the sensor was about 25% of the energy received at room temperature. Figure 13 shows differences between the energies of each state at 20 and 30 kHz. Considering 50 kHz, the energy of the signal at room temperature

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is similar when the WTB has ice, therefore, this frequency is not suitable for determining the state of the WTB.

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Figure 13 Energy of each state and frequency received in sensor 1 In sensor 2 (Figure 14), the energy is smaller due to the distance. The energy in each state of the WTB has a similar relationship to the results given by sensor 1, but at 20 kHz it is difficult to distinguish between the cases at room temperature and with the frozen WTB with ice. The optimal frequency was at 30 kHz for this experiment.

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Figure 14 Energy of each state and frequency received in sensor 2

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Figures 15 and 16 show the energies of the original signal for each level of decomposition in Sensor 1 and 2. The levels with more energy are: A7, D7 and D6. The signal has two peaks when 19

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that WTB has ice, at 20 and 30 kHz, while D7 and D6 have less energy. This could be due by presence of ice on the surface of the WTB. Other decompositions also present less energy, but the percentage of signal information is low. D7 has a period without peaks at 20 and 30 kHz using sensor 2 (Figure 16), while the decomposition A7 has peaks in these cases.

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Figure 15 Wavelet decompositions (approximations and details) from sensor 1

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Wavelet decomposition: Sensor 2 60.00% 50.00%

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Figure 16 Wavelet decompositions (approximations and details) from sensor 2

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The optimal frequency to determine differences in the state of the WTB is 30 kHz. Sensors 1 and 2 have been able to identify clearly the scenarios, where the decompositions A7, D7 and D6 provide more information about the condition of the scenarios.

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5.2. Hilbert transform and autocorrelations Analysis Hiltbert transform has been employed together with correlations analysis has been employed in this paper to validate the approach. Then, the enveloped, done by Hilbert transform, of the filtered signal (Figure 17), obtained by Wavelet transforms, is used for correlations analysis.

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Figure 17. Envelopes of the signals employing Hilbert Transform (blue) and Wavelet denoising (brown).

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Pattern recognition is based in this section by the autocorrelation coefficient analysis, i.e. autocorrelation of two signals (Figure 18). Then the autocorrelation of one of the signals is divided by the autocorrelation of the other signal in order to emphasize the differences and to obtain the ratio curve between them. The singularity caused by different conditions in the WTB is analysed in the ratio curve and its corresponding to the scenario considered.

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The correlation of the autocorrelations are close to 1 when the same conditions are the same: Room Tª- Room Tª; Frozen without ice – Frozen without ice; Frozen with ice – Frozen with ice; and it is close to 0 or negatives when the scenarios are different: Room Tª- Frozen without ice; Room Tª – Frozen with ice; Frozen without air- Frozen with ice. Figure 19 shows the results obtained by this approach employed in sensors 1 and 2 at 30 kHz. The results obtained are the same to the results obtained studying the energies from the Wavelet transforms, which is considered to validate the FDD approach presented in this paper.

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Figure 18 Autocorrelation of the signals at room temperature (blue) and frozen without ice (brown).

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Correlation coefficient of the autocorrelations 1.2 1 0.8

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Room Tº Frozen Frozen with Room Tº Room Tº Frozen Room Tº without Ice Ice Frozen Frozen with without Ice - Frozen Frozen with without Ice Ice - Frozen without Ice Ice with Ice

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Figure19. Correlation coefficients of the autocorrelations for sensor 1 and 2 at 30 kHz for all scenarios.

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5.3. Time-Frequency analysis by Validation of the approach by Wigner-Ville distribution Figure 20 shows the time-frequency analysis for the cases of frozen with ice (Figure 20(a)), at room temperature (Figure 20(b)), and frozen without ice (Figure 20(c)) for sensor 1. The results show that there is a minimum of cross terms, i.e. it presents an accuracy time-frequency resolution and energy aggregation. Figure 20(a) presents a different pattern to Figures 20(b) and 20(c) due to the presence of ice. It is the same conclusion obtained in Figures 13. Figures 20(b) and 20(c) present similar patterns, being of less impact in Figure 20(c), as it was found with the approach (see Figures 13).

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Figure 20. Time-frequency graphs of WVD with de-noising by Morlet wavelet:(a) frozen with ice;(b) room temperature; (c) frozen without ice.

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5.4. Scenarios considering Mud on the surface of the wind turbine blades Tests without prior information about the icing blade status of the WTB has been considered. A layer of mud was applied to the surface of WTB section to simulate dirt and soiling on the wind turbine blade, composed of a mixture of sand and a solution of water and glue, to simulate the soiling. The first thickness of the mud layer has been set between 5 and 6.5 mm. Subsequently, the thickness has been reduced gradually. It has been considered 3 different levels of mud on the blade, being the last one without mud. The signal was generated as the previous scenarios in order to study the response of the approach.

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Energy 0.8 0.7 0.6

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Figure 21. Energy for cases with mud: 0 cm; 3 cm; 5 cm

Figure 21 shows a similar pattern to Figures 13 and 14. The presence of ice or mud on the blade could be therefore identify clearly when the temperature is known or the system can be detected the mud previously than the temperature are under cero. Supervisory Control and Data Acquisition (SCADA) system of the wind turbine provides several environment temperatures that can been considered together with the approach presented in this paper.

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6.

Conclusions

Ice on Wind Turbine Blade (WTB) causes an increase of mass, makes loads on the turbine drag coefficient, imbalance of the rotor and vibrations, etc. The wind turbine is stopped in case that the alarm of ice is activated. The icing WTB require of advanced condition monitoring systems to be detected, and then reduce the failures and downtimes in the WTB and wind turbines.

610 611 612 613 614 615 616 617

The condition monitoring system presented in this paper employs non-destructive techniques based on ultrasonic waves. The transducers used were macro-fiber composites. It was generated Lamb waves that flows through the material of the WTB and are sensitive to elements such as ice on the surface. Different scenarios were simulated to determine the state of the WTB. The scenarios were: WTB at room temperature, WTB frozen without ice accumulation and WTB frozen with ice accumulation.

618 619 620 621 622 623 624

The pattern recognition employs Daubechies wavelet transform with seven levels of decomposition to diagnosis the experimental scenarios. It is analysed the signal energies and percentage for the decompositions to determine the conditions. A difference between the percentage of information of D7, D6 and A7 decomposition is observed in both sensor when the excitation is at 30 kHz.

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Morlet wavelet transformation has been also employed for filtering the signal. Wigner-Ville distribution are employed to time-frequency analysis. Finally, Hilbert Transform is employed to obtain the envelope of the filtered signal. The autocorrelation of the Hibert transforms is used in this paper to identify patterns within a signal validate the results.

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The approach detects the cases considered in ISO 12494 of unfrozen, frozen without ice, and frozen with ice in the WTB. New scenarios considering mud have been considered to test the approach.

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Acknowledgements The work reported herewith has been financially supported by the Spanish Ministerio de Economía y Competitividad, under Research IcingBlades, Ref.: DPI2015-67264-P.

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ACCEPTED MANUSCRIPT A new method for ice detection employing guided waves and Wavelet transform based on the energy decomposition of the signals is shown. The low computational cost of this approach would facilitate its implementation in Condition Monitoring systems and the online analisys.

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A real case study is shown where it is possible to determine if the blade is unfrozen, frozen without ice and frozen with ice.