Polymer Degradation and Stability 133 (2016) 275e282
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Atomic oxygen erosion behaviors of PBO fibers and their composite: Microstructure, surface chemistry and physical properties Lei Chen, Caifeng Wang, Zijian Wu, Guangshun Wu, Yudong Huang* MIIT Key Laboratory of Critical Materials Technology for New Energy Conversion and Storage, School of Chemistry and Chemical Engineering, Harbin Institute of Technology, Harbin 150001, PR China
a r t i c l e i n f o
a b s t r a c t
Article history: Received 2 August 2016 Received in revised form 6 September 2016 Accepted 9 September 2016 Available online 10 September 2016
Poly(p-phenylene benzobisoxazole) (PBO) fibers are ideal candidates for cables in tether application and reinforcements in advanced composites. Upon exposure to atomic oxygen (AO) in low earth orbit (LEO), PBO fibers are severely eroded. In this study, the AO erosion behaviors of PBO fibers and their composite were investigated in simulated AO environment, based on the evaluation of microstructure, surface chemistry, thermal stability and mechanical properties. Surface morphologies and crystalline structure confirmed that PBO fibers were significantly eroded after AO irradiation. X-ray photoelectron spectroscopy (XPS) showed that the relative content of CeC decreases with the increase of AO irradiation time, suggesting a chain scission of PBO fibers. After 8 h AO exposure, the tensile strength of PBO fibers was decreased by 31.6%, and the onset decomposition temperature was reduced by 30.8 C. Monofilament pull-out tests showed that the interfacial shear strength (IFSS) of PBO/epoxy composite was as low as 61.3% that of pristine composite due to the interface damage caused by AO penetration. © 2016 Elsevier Ltd. All rights reserved.
Keywords: PBO fiber Atomic oxygen Erosion Tensile strength Interface
1. Introduction Nowadays, numerous satellites, space stations and other spacecrafts are being launched into low earth orbit (LEO) altitudes, ranging from 200 to 800 km [1e4]. At the LEO altitudes, the most abundant species is atomic oxygen (AO), which is produced by dissociation of molecular oxygen under UV sunlight. Although the number density of AO is low, spacecrafts move through it at high velocities of about 8 km/s. The translational energy of AO collisions is approximately 5 eV, which is sufficient to break the polymer bond and induce oxidative decomposition [5e8]. The reaction of materials with AO in low earth orbit presents a safety concern on spacecraft operation. Consequently, much attention has been paid to the reaction between the energetic AO and materials used in the exterior of a spacecraft, such as polymer and solid lubricants [9e14]. Over the past few decades, the field of high-performance fibers has witnessed considerable growth [15e22]. Poly(p-phenylene benzobisoxazole) (PBO) fibers, representative of high-performance fibers, are characterized by superior specific tensile strength,
* Corresponding author. E-mail address:
[email protected] (Y. Huang). http://dx.doi.org/10.1016/j.polymdegradstab.2016.09.013 0141-3910/© 2016 Elsevier Ltd. All rights reserved.
outstanding thermal stability and good chemical resistance [23,24]. Based on the superior natures, PBO fibers have attracted significant interest as cables for tether application and reinforcements for advanced composites [25,26]. Tether satellite which connects two satellites with flexible cable, needs synthesized fibers with a highmodulus cable material. PBO fibers are one of the potential candidates for cable material in tether application due to the excellent mechanical properties. For this application, PBO fibers are suffered by the direct AO attack without matrix. Moreover, PBO fibers are frequently used as reinforcements of composite materials in various space applications. Although fiber reinforcements covered by matrix are not directly subjected to AO attack, the interface of composite would be destroyed in long-term missions [27e29]. Till now, most of studies focus on their surface modification for improving the interfacial adhesion and UV resistance [30], whereas the AO erosion behaviors of PBO fibers and PBO fiber reinforced epoxy resin composite have not been systematically investigated yet. In this work, the effects of AO irradiation on PBO fibers and their composite were investigated through artificial AO accelerated aging. The microstructure, surface chemistry and physical properties of PBO fibers and their composite exposed to AO were comprehensively studied for the first time, and the AO erosion mechanisms of them were also discussed. We anticipate that these evaluations
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Fig. 1. Molecular structure of PBO fiber.
may provide some useful insights into their degradation behaviors in AO environment. 2. Experimental 2.1. Materials The PBO fibers (Zylon, HM) with a filament diameter of 12 mm were supplied by Toyobo Ltd., Japan. The molecular structure of PBO is demonstrated in Fig. 1. Epoxy resin (E-51) and 4, 40 -methylene-bis(2-ethylaniline) (H-256) as curing agent were provided by Shanghai research institute of synthetic resins, China. 2.2. AO exposure tests
Fig. 3. Effect of AO exposure time on the crystal structure of PBO fibers.
AO exposure tests were conducted on a ground-based AO effect simulation facility designed by Beijing university of aeronautics and astronautics [31]. The AO flux was calculated to be 2.1 1015 atoms/ cm2$s from mass loss of Kapton® H. In the experiment, all samples
including PBO fibers and PBO/epoxy composites were placed in a vacuum environment (1.5 101 Pa) at ambient temperature, and AO with a peak energy of 7 eV attacked the sample surface in a
Fig. 2. Surface morphologies of a), b) PBO-AO-0, c) PBO-AO-2, d) PBO-AO-4, e) PBO-AO-6 and f) PBO-AO-8.
L. Chen et al. / Polymer Degradation and Stability 133 (2016) 275e282 Table 1 Effect of AO exposure time on the surface chemical composition of PBO fibers. Sample
PBO-AO-0 PBO-AO-2 PBO-AO-4 PBO-AO-6 PBO-AO-8
Atomic percent (%) C
O
N
87.63 75.17 77.97 74.36 75.68
7.93 20.47 18.46 20.12 19.4
4.44 4.36 3.57 5.52 4.92
vertical direction. The samples were periodically taken out for property testing. The AO exposure time was within 8 h, which was approximately equivalent to the exposure of a satellite surface to a LEO environment for 17 days in an orbit of 300 km [32]. For convenience, the AO irradiated PBO fibers were designated as follows, for example, PBO-AO-2 indicated that the AO exposure time was 2 h. The AO irradiated PBO/epoxy composites used the same expression.
277
2.3. Characterization The surface morphologies of PBO fibers were observed by scanning electron microscope (SEM, Hitachi S-4700, Japan). The crystal structure of PBO fibers was examined by X-ray diffractometer (XRD, RIGAKU D/MAX-rb, Japan), which used a Cu Ka radiation (l ¼ 0.15406 nm) as the source generated at 40 kV and 100 mA. The surface chemical composition of PBO fibers was obtained by a X-ray photoelectron spectrometer (XPS, Thermo Scientific, USA). The surface roughness (Ra) of PBO fibers was determined in an area of 4 mm 4 mm by an atomic force microscope (AFM, Solver-P47H, NTMDT, Russia). 2.4. Physical property tests Thermogravimetric analysis (TGA) was carried out by a simultaneous thermal analyzer (Mettler Toledo TGA/DSC1, Switzerland) with a heating scan from 25 to 800 C under nitrogen atmosphere at a heating rate of 10 C/min. Monofilament tensile tests were conducted on a universal testing machine (Instron 5566, USA) according to the ASTM D3379-
Fig. 4. Fitting curves of C1s spectra of a) PBO-AO-0, b) PBO-AO-2, c) PBO-AO-4, d) PBO-AO-6 and e) PBO-AO-8.
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Table 2 Concentration of functional groups on the surface of PBO fibers after different AO exposure time. Sample
Concentration of functional groups (%)
PBO-AO-0 PBO-AO-2 PBO-AO-4 PBO-AO-6 PBO-AO-8
CeC
CeN
CeO
N]CeO
O]CeO
66.92 33.23 35.19 35.28 22.06
15.58 25.1 32.3 25.47 55.15
11.01 31.34 27.48 35.29 15.44
6.49 7.38 3.53 3.96 7.35
e 2.95 1.5 e e
75. A gauge length of 100 mm and cross-head speed of 10 mm/min were used for all samples. At least 60 specimens were tested for each fiber type, and then the tensile strength results were analyzed by a Weibull statistical method. Dynamic contact angle (DCA) was measured by a CA meter (DCAT21, Data-Physics Instrument, Germany). Deionized water (gf ¼ 72.8 mJ/m2, gdf ¼ 21.8 mJ/m2) and diiodomethane (gf ¼ 50.8 mJ/m2, gdf ¼ 50.8 mJ/m2) were used as the testing liquids. Advanced CA was determined from the mass change during immersion of PBO fibers into the testing liquids using Wilhelmy's Equation (1):
cos q ¼
mg
pdf gl
(1)
where q is the DCA between PBO fibers and the testing liquids; m is the weight of PBO fibers; g is the gravitational acceleration; df is the average filament diameter of PBO fibers and gl is the surface free energy of testing liquids. The surface free energy, dispersive component and polar component of PBO fibers were calculated according to the Owens-
Fig. 6. Effect of AO exposure time on the thermal stability of PBO fibers.
Wendt model described in Equations (2) and (3):
qffiffiffiffiffiffiffiffiffiffiffi
qffiffiffiffiffiffiffiffiffiffiffi
gl ð1 þ cos qÞ ¼ 2 gdl gdf þ 2 gpl gpf
(2)
gf ¼ gdf þ gpf
(3)
where gf, gdf and gpf are the surface free energy of PBO fibers, its dispersive and polar component, respectively; gl, gdl and gpl are the surface free energy of testing liquids, its dispersive and polar component, respectively. Monofilament pull-out tests were performed to determine the interfacial shear strength (IFSS) of PBO/epoxy composites using an
Fig. 5. a) Typical stress-strain curves of PBO fibers after different AO exposure time; Effect of AO exposure time on the b) tensile strength, c) elongation at break, and d) Young's modulus of PBO fibers. The insets of Fig. 5b show the tensile failure morphologies of PBO-AO-0 and PBO-AO-8.
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Fig. 7. Surface morphologies of a), b) PBO/epoxy-AO-0, c) PBO/epoxy-AO-2, d) PBO/epoxy-AO-4, e) PBO/epoxy-AO-6 and f) PBO/epoxy-AO-8 composites.
interfacial strength evaluation equipment (Tohei Sanyon Co., Ltd., Japan). The values of IFSS were calculated from the following Equation (4):
IFSS ¼
Fmax pdl
(4)
where Fmax is the peak pullout force; d is the average filament diameter of PBO fibers; l is the embedded length of monofilament in epoxy resin. 3. Results and discussion 3.1. AO erosion behavior of PBO fibers Fig. 2 shows the surface morphologies of PBO fibers before and after AO irradiation. The samples exhibit different morphologies with the increase of AO exposure time. It is evident from Fig. 2a and b that the surface of PBO-AO-0 is neat and smooth. In the case of PBO-AO-2 (Fig. 2c) and PBO-AO-4 (Fig. 2d), some projections appear on the surface of PBO fiber, which is caused by the attack of high-energy AO beam. After 6 h AO exposure (Fig. 2e), PBO fiber is severely eroded and roughened, giving a “corduroy-like” appearance. The dramatic changes of the surface morphologies can be attributed to the oxidative nature of AO. AO diffuses into the fiber
and reacts with some atoms such as carbon, nitrogen, and hydrogen to form volatile products, resulting in the formation of the feature [6]. As the AO exposure time further increases to 8 h (Fig. 2f), PBO fiber is eroded more severely. Fig. 3 shows the XRD patterns of PBO fibers before and after AO irradiation. Obviously, the diffraction peaks of PBO fibers appear at 16.1 (200), 25.6 (010), 27.3 (210) and 32.4 (400). When the AO exposure time is less than 4 h, AO does not give rise to a visible change in the intensity and shape of the diffraction peaks. Kitagawa et al. [33] demonstrated that PBO fibers had a core-shell structure, in which the shell of 1e2 mm thickness had fewer voids and a higher degree of order compared with the core. AO erosion only occurs at the shell structure of PBO fibers within 4 h, and thereby does not affect the stacking of their molecular chains. As the AO exposure time progresses, the peak intensities of PBO fibers reduce gradually, which implies the deterioration in crystal structure of PBO with AO erosion. The surface chemical composition of PBO fibers before and after AO irradiation is analyzed by XPS. As listed in Table 1, the surface of PBO-AO-0 is mainly composed of carbon (87.63%), oxygen (7.93%) and a small amount of nitrogen (4.44%). The strong oxidizing AO can react with the carbon atoms, therefore, some of these atoms are transformed to volatile gases. After 2 h AO exposure, the carbon content decreases from 87.63% to 75.17%, whereas the oxygen
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Fig. 8. a) Effect of AO exposure time on the IFSS of PBO/epoxy composites; b) Possible AO erosion mechanism of PBO/epoxy composite. The insets of Fig. 8a show the debonding surface morphologies of PBO/epoxy-AO-0 and PBO/epoxy-AO-8 composites.
content considerably increases from 7.93% to 20.47%, indicating that the fiber surface is activated as a result of oxygen atom incorporation. As the AO exposure time increases, the oxygen content does not show obvious changes. This is because an excessive ablation effect acts on the fiber surface and some inherent oxygen atoms or oxygen-based fragments are released from the fiber surface under bombardment of the high-energy particles in the AO beam [34]. By comparison, the nitrogen content does not change a lot during the AO exposure process, indicating that no nitrogen atoms are incorporated onto PBO fibers. The high resolution C1s spectra are deconvolved in Fig. 4 to investigate the functional groups variation on the fiber surface, and the quantitative analysis results are listed in Table 2. As shown in Fig. 4a, the C1s spectra of PBO-AO-0 can be fitted to four peaks at 284.6, 285.4, 286.5 and 288.3 eV, which are ascribed to CeC, CeN, CeO and N]CeO groups, respectively. In the case of PBO-AO-2 (Fig. 4b) and PBO-AO-4 (Fig. 4c), an additional binding energy peak at 289.6 eV is observed, which is ascribed to O]CeO group. The peak intensity and areas of PBO fibers before and after AO irradiation in the C1s spectra are quite different. The concentrations of correlative functional groups are calculated from the related peak areas. After 2 h AO exposure, the relative content of CeC group sharply decreases from 66.92% to 33.23%, and that of CeN, CeO and N]CeO groups increases from 15.58%, 11.01% and 6.49% to 25.1%, 31.34% and 7.38%, respectively. After 4 h AO exposure, the relative content of O]CeO group decreases from 2.95% to 1.5%. When the AO exposure time is 6 h (Fig. 4d), O]CeO group disappears, and the relative content of CeC group has little change. Meanwhile, the
relative contents of CeN, CeO and N]CeO groups demonstrate dynamic changes. As the AO exposure time increases to 8 h (Fig. 4e), the relative content of CeC group further decreases to 22.06%, suggesting a serious degradation of PBO fibers, which is consistent with the previous XRD testing results. PBO fibers play an important role in absorbing load in the composites, which have significant influences on the service life of the spacecraft structure. Tensile tests are taken to investigate the degeneration of mechanical properties of PBO fibers in AO environment (Fig. 5). As presented in the typical stress-strain curves (Fig. 5a), the tensile strength, elongation at break and Young's modulus decreases as the AO exposure time goes on. It can be observed from Fig. 5b that the tensile strength retention ratios of PBO-AO-2 and PBO-AO-4 are 91.7% and 90.3% respectively, indicating that the structure of PBO fibers is not destroyed. As the AO exposure time further progresses, tensile strength declines quickly. After 8 h AO exposure, the tensile strength retention ratio is only 68.4%. The differences of tensile failure morphologies between PBO-AO-0 and PBO-AO-8 are presented in the insets of Fig. 5b. Apparently, the surface of PBO-AO-0 shows no crack propagation after breakage. In contrast, PBO-AO-8 shows the lateral cracks (marked by arrow) propagate along the axial direction of the fiber. The decrease in tensile strength can be explained by the defects such as large cracks introduced onto the fiber surface caused by AO erosion [9]. During the AO exposure process, the elongation at break (Fig. 5c) and Young's modulus (Fig. 5d) of PBO fibers display similar changes with that of tensile strength. The elongation at break and Young's modulus retention ratios of PBO-AO-8 are 78.3% and 82.8%, respectively. The above results indicate that AO deteriorates the mechanical properties of PBO fibers, especially for the tensile strength. The thermal stability of PBO fibers before and after AO irradiation is studied by TGA, as shown in Fig. 6. PBO-AO-0 begins to degrade at about 642.6 C in nitrogen atmosphere, exhibiting excellent thermal resistance. The onset decomposition temperature of PBO-AO-2, PBO-AO-4, PBO-AO-6 and PBO-AO-8 are 632.2, 631.8, 625.7 and 611.8 C, respectively. Clearly, the thermal stability of PBO fibers declines gradually with the increase of AO exposure time due to the strong oxidation.
3.2. AO erosion behavior of PBO/epoxy composite Resin matrix is crucial to adhering, supporting and protecting the fiber reinforcements and transferring stress in the PBO/epoxy
Fig. 9. IFSS of different AO-irradiated PBO/epoxy composites.
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281
Fig. 10. AFM images of a) PBO-AO-0 and b) PBO-AO-6.
Table 3 Contact angles and surface free energies of different PBO fibers. Sample
qwater ( )
qdiiodomethane ( )
gdf (mJ/m2)
gpf (mJ/m2)
gf (mJ/m2)
PBO-AO-0 PBO-AO-6
78.3 40.5
41.1 36.9
39.1 41.1
4.2 22.8
43.3 63.9
composite. Once the resin matrix is destroyed, AO can penetrate into the interfacial region of the composite, leading to the severe damage [35]. The surface morphologies of resin matrix before and after AO irradiation are observed to further understand the erosion behavior of the interface. Fig. 7 shows a striking difference in surface morphologies of epoxy micro-droplet before and after AO irradiation. Compared to the intact and smooth surface of PBO/ epoxy-AO-0 (Fig. 7a and b), large-area hollows appear on the surface of PBO/epoxy-AO-2 (Fig. 7c). After 4 h AO exposure (Fig. 7d), these hollows change into lots of ravines and crack paths with shallow depth. As AO exposure time further increases (Fig. 7e and f), the number and depth of the micro-cracks increase remarkably. IFSS testing results of PBO/epoxy composites before and after AO irradiation are shown in Fig. 8a. After 2 h and 4 h AO exposure, the IFSS retention ratios of PBO/epoxy composites are 94.1% and 89.5% respectively, indicating that the interface of the composites is not seriously affected. As the AO exposure time goes on, the IFSS declines quickly, After 8 h AO exposure, the IFSS retention ratio is only 61.3%. The de-bonding surfaces of PBO/epoxy-AO-0 and PBO/ epoxy-AO-8 are observed by SEM (see insets). These observations are consistent with the IFSS results: the higher the IFSS retention ratio, the rougher de-bonding surface of PBO fibers. The appearance of gap at interfacial region (marked by frame) also indicates poor interfacial properties of PBO/epoxy-AO-8. Fig. 8b demonstrates the possible AO erosion mechanism of PBO/epoxy composite. After long-term AO exposure, numerous defects are formed on the resin surface, which serve as channels for AO penetration. Consequently, the interfacial adhesion between the fibers and the matrix is destroyed. 3.3. Surface modification of PBO fibers using AO irradiation Plasma irradiation has been proved to effectively increase the surface roughness and wettability of PBO fibers, leading to enhanced interfacial properties of the resulting composite [36,37]. Inspired by the approach, it is reasonable to infer that AO irradiation may improve the interfacial adhesion between PBO fibers and resin matrix. In this work, we fabricate AO-irradiated PBO fibers
and epoxy resin into composites, and then examine their interfacial properties. As shown in Fig. 9, the IFSS of all AO-irradiated PBO/ epoxy composites are higher than that of PBO-AO-0/epoxy composite. As the AO exposure time increases to 6 h, the IFSS reaches maximum with an increase of 113.4%. Such an increase is attributed to two aspects. On one hand, the Ra increases from 26.6 to 73.1 nm (Fig. 10). On the other hand, leads to the improvement of surface wettability of PBO fibers, as summarized in Table 3. After 6 h AO exposure, the DCA of deionized water decreases from 78.3 to 40.5 , and that of diiodomethane decreases from 41.1 to 36.9 . Meanwhile, the gf increases from 43.3 to 63.9 mJ/m2 due to the polar groups formed by AO oxidation. However, when the AO exposure time further increases to 8 h, the IFSS has a sharp decrease. After the long-term exposure, AO may penetrate into the deep inside of PBO fibers, resulting in the poor adhesion between shell and core structures [27]. Therefore, the interfacial adhesion of resulting composites is unavoidably damaged. As the AO flux or exposure time can be easily adjusted, and large-scale treatment can be achieved, this effective approach may open a novel interface design strategy for developing advanced composites. 4. Conclusions In summary, the AO erosion behaviors of PBO fibers and their composite were systematically investigated from exposure experiments. AO seriously eroded the surface of PBO fibers, resulting in chain scission. The tensile testing results showed that tensile strength of PBO fibers declined more significantly in comparison with that of elongation at break and Young's modulus. Meanwhile, the thermal stability of PBO fibers declined gradually with the increase of AO exposure time. Furthermore, AO could penetrate into the interfacial region of PBO/epoxy composite through the surface defects of matrix, and deteriorate the interfacial properties. It is noteworthy that AO irradiation may be an alternative method for the interface enhancement of high-performance fiber reinforced polymer composites. Acknowledgements We gratefully acknowledge financial support by the Chang Jiang Scholars Program. References [1] R. Verker, E. Grossman, I. Gouzman, N. Eliaz, Residual stress effect on degradation of polyimide under simulated hypervelocity space debris and atomic
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