Dispensing unit speeds up boat production

Dispensing unit speeds up boat production

processing news Dispensing unit speeds up boat production A METERING, mixing and dis- pensing machine from Liquid Control Ltd, Wellingborough, ...

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processing news

Dispensing unit speeds up boat production A METERING, mixing

and dis-

pensing

machine

from Liquid

Control

Ltd, Wellingborough,

UK, is helping Ovington Tynemouth,

Boats,

UK, reduce waste

and speed up the production the composite

now

uses

Liquid

Control’s Twinflow LFR metering, mixing and dispensing machine.

Fed from two 225 1

drums containing

of

hardener,

the

hull and deck of

matically

mixes

its 49er sailing skiff.

catalyst and

machine

auto-

precise

vol-

umes of the components.

The 49er weighs less than 95 kg when

Ovington

fully rigged and

It is

equipped with a Liquid Control Pozimixer

disposable

mixing

employs epoxy resin is its hull

nozzle which is said to guaran-

and

tee an exact final blend whilst

mix

deck. Ovington the

manually.

resin

used to

components

This time

consum-

ing, tedious process could lead to mistakes in mix quantities plus waste if the volume mixed was not used before it went off.

Permali service to Scania

reducing

clean

problems

with material

up time

and

curing

at the dispensing point. The Twinflow machine is controlled by a foot pedal, enabling hand-free operation.

Putting the finishing touches to a truck bonnet assembly at Permali.

PERMALI UK Ltd, Gloucester, is now extending the service it provides

to

Swedish

truck

to Sweden and bond

them together in its own factory. Since the model is no longer produced is high volume and Scania required floor space for

builder Scania by carrying out the assembly operation on composite bonnets for its heavy duty, long bonnet T trucks. Permali has supplied Scania with parts made from sheet

other projects, the assembly operations for the ongoing spare part requirements have been transferred back to Permali.

moulding compound (SMC) for many years, including those

Permali produces batches of all 14 types of moulded parts,

used in the bonnets. The bonnet assembly is made up of 14

machines these to the required dimensions and bonds them

SMC parts which are bonded together to form the complete unit. Permali engineers were closely involved in the original design of the assembly, including the specification of the adhesive, together with the

together using a two-pack polyurethane adhesive. This operation consumes 25 kg of adhesive. The completed bonnets are then supplied to Scania Parts Division prime painted

design of the bonded joints and assembly fixtures. Permali then produced complete bonded assemblies for prototype and

The 49er class will feature at the 2000 Olympics in Sydney.

ponents

test purposes. When the truck was being produced in high volumes Scania decided that it would be more cost effective to ship com-

/une

and ready for ongoing shipment to customers. This example illustrates Permali’s strategy of providing a total service to its customers by adding assembly where possible to its design, moulding, compound manufacturing, painting and finishing operations.

1999

REiNFORCEDplas

tics

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