Origin of mechanical strain sensitivity of pentacene thin-film transistors

Origin of mechanical strain sensitivity of pentacene thin-film transistors

ORGELE 2039 No. of Pages 7, Model 3G 13 March 2013 Organic Electronics xxx (2013) xxx–xxx 1 Contents lists available at SciVerse ScienceDirect Org...

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ORGELE 2039

No. of Pages 7, Model 3G

13 March 2013 Organic Electronics xxx (2013) xxx–xxx 1

Contents lists available at SciVerse ScienceDirect

Organic Electronics journal homepage: www.elsevier.com/locate/orgel 5 6

Origin of mechanical strain sensitivity of pentacene thin-film transistors

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Humboldt-Universität zu Berlin, Institut für Physik, Newtonstr. 15D-12489 Berlin, Germany University of Cagliari, Dep. of Electrical and Electronic Engineering, Piazza d’Armi, 09123 Cagliari, Italy c CNR–Institute of Nanoscience, Centre S3 via Campi 213A, I-41100 Modena, Italy d Helmholtz Zentrum Berlin für Materialien und Energie–BESSY II, D-12489 Berlin, Germany b

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a r t i c l e

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V. Scenev a,⇑, P. Cosseddu b,c, A. Bonfiglio b,c, I. Salzmann a, N. Severin a, M. Oehzelt d, N. Koch a,d, J.P. Rabe a,⇑

i n f o

a b s t r a c t

Article history: Received 20 November 2012 Received in revised form 4 February 2013 Accepted 22 February 2013 Available online xxxx

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We report on bending strain-induced changes of the charge carrier mobility in pentacene organic thin-film transistors employing a combined investigation of morphological, structural, and electrical properties. The observed drain current variations are reversible if the deformation is below 2%. The morphology and structure of the active pentacene layer is investigated by scanning force microscopy and specular synchrotron X-ray diffraction, which show that bending-stress causes morphological rather than structural changes, modifying essentially the lateral spacing between individual pentacene crystallites. In addition, for deformations >2% the rupture of source and drain gold electrodes is observed. In contrast to the metal electrodes, the modification of the organic layer remains reversible for deformations up to 10%, which suggests the use of soft and flexible electrodes such as graphene or conducting polymers to be beneficial for future strain sensing devices. Crown Copyright Ó 2013 Published by Elsevier B.V. All rights reserved.

Keywords: Pentacene Strain OFET Bending experiment Morphology

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1. Introduction

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Thin films of conjugated organic molecules are subject of intense research due to their applicability in novel (opto-)electronic devices, including organic thin-film transistors (OTFTs). Pentacene (PEN) is the prototypical holeconducting material with notably high charge carrier mobilities of up to 5.5 cm2/V s [1–3] in p-type OTFTs. One key advantage of organic electronic devices is the possibility to produce flexible all-organic OTFTs with the functional organic semiconductor films deposited on flexible plastic foils like MylarÒ or polyethylenetherephthalate (PET) as substrate [4]. Through their intrinsic flexibility, OTFTs can be applied as mechanical strain-sensing devices [5,6] exhibiting significant advantages over conventional

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⇑ Corresponding authors. Tel.: +49 1786905049 (V. Scenev). E-mail addresses: [email protected] hu-berlin.de (J.P. Rabe).

(V.

Scenev),

rabe@physik.

types of sensors: they can be processed under ambient conditions and are generally inexpensive to fabricate [4–11]. For sensing strain, reversible changes in the electrical characteristics of OTFTs were employed, including drain current, charge carrier mobility, threshold voltage, and contact resistance for deformations up to 1–2% [5,6,9,12,13]. In particular, the reported changes in mobility were proposed to be due to morphological changes of the PEN layers under mechanical strain and/or the activation of trap states in the PEN/electrode interface region [5,6,9,14,15]. However, up to now there has been no direct experimental evidence to support these suggestions. In order to enable targeted research for improving current OTFTs for future reliable sensing applications, further experimental work is needed to complete the microscopic picture of strain-impact on OTFT performance. Here we report a comprehensive electrical characterization of flexible OTFT devices under applied bending-stress, relating the device characteristics to morphological and structural

1566-1199/$ - see front matter Crown Copyright Ó 2013 Published by Elsevier B.V. All rights reserved. http://dx.doi.org/10.1016/j.orgel.2013.02.030

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properties of the active layer, as determined by a combination of scanning force microscopy (SFM) and specular Xray diffraction (XRD). We identify the deterioration of the metal electrodes to be responsible for irreversibilities in the device characteristics, while the observed modifications of the active organic layer remain reversible for deformations up to 10%, which suggests using soft organic electrodes for future improved sensing applications.

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2. Experimental

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OTFTs were fabricated on 200 lm thin and flexible polyethylenetherephthalate (PET) substrates. A gold layer was vacuum-deposited on the substrates as gate electrode. Polyvinylalcohol (PVA) with ammonium dichromate (AD) salt (cross-linking agent) was deposited from water solution as gate dielectric by spin-coating and subsequent UV-curing for cross-linking. Gold source and drain electrodes (Fig. 1a) were patterned by thermal deposition through a shadow mask. Pentacene (PEN) was used as organic semiconductor. PEN films were evaporated at a base pressure <107 mbar; the film thickness and the deposition rate (0.5 nm/min) were monitored by a quartz crystal microbalance placed next to the sample; the device is sketched in Fig. 1a. A special apparatus for defined bending of the OTFT (Fig. 1c) was developed to be suitable for use in both SFM and specular XRD experiments. XRD measurements were carried out at the beamline W1 at DESY– HASYLAB (Hamburg, Germany) with a primary beam energy of 10.5 keV, using the bending apparatus (Fig. 1c) as sample holder for in situ experiments, and a standard setup (PVA samples fixed planar on a Si wafer) for reference

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measurements. The electrical and morphological characterization of the PEN layers under deformation was carried out in situ under ambient conditions. For electrical characterization a Keithley 2636A sourcemeter was used. The surface topography was imaged with SFM (Nano Wizard, JPK instruments). The PEN film strain was calculated with the model of beam buckling (Fig. 1b), which allows to calculate the film strain, e, directly from the bending radius [16], as demonstrated before [9,17]. The bending radius was calculated taking into account the homogeneous bending of the PET foil. This setup allowed to strain PEN films up to 10%, with the upper limit defined by the smallest accessible radius of curvature and the thickness of the PET substrate. All electrical device characterization, XRD and SFM measurements, were carried out under ambient conditions.

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3. Results

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Transfer curves (i.e., drain current (ID) versus gate voltage (VG) characteristics) of the devices were recorded for different degrees of strain. The bending-stress was released after acquiring transfer characteristic for a particular strain in order to verify the reversibility of the process (i.e., if the current recovers to the initial value). We find, as expected [9], a decrease in drain current as function of device deformation (Fig. 2a). For deformations of up to 1.7%, straining of the device causes reversible variations of the transfer curves. Starting from 1.7% ID does not recover to the initial value of the pristine device upon bending-stress relief. Transfer characteristics exhibit a pronounced hysteresis with the hysteresis loop-area increasing with increasing

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Fig. 1. (a) Schematic representation of the top-contact OTFT architecture. (b) Model used to calculate PEN film strain e; R denotes the radius of curvature, t the device thickness. Red and dashed green lines indicate the upper and neutral plane, respectively. Strain of PEN film is assumed to be equal to the strain of the beam surface. (c) The bending apparatus with the OTFT device in place. (d) Scheme of the device under bending stress with the SFM-tip; electrical contacts are indicated for the drain-current sensitivity measurements in the deformed OTFT and for the in situ morphological investigations on both electrodes and active layer by SFM. (For interpretation of the references to color in this figure legend, the reader is referred to the web version of this article.)

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Fig. 2. Electrical characteristics of a representative OTFT device. (a) Transfer curves recorded during successive device bending and relief of bending stress after each deformation (indicated with e = 0%) with VD = 60 V. (b) Transfer curves representing the increase of the hysteresis loop area with increasing deformation (with VD = 60 V). (c) Dependency of the hysteresis loop area versus bending deformation. (d) Device strain sensitivity of the drain current at 60 V gate voltage versus deformation; the red line denotes the linear fit within the range, where the device sensitivity is reversible; the green line indicates the transition from reversible to irreversible variation of drain current. (For interpretation of the references to color in this figure legend, the reader is referred to the web version of this article.)

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deformation (Fig. 2b and c). This is attributed to charge carrier trapping enhanced by the strain. The effect of bending strain induced activation of trap states in the active layer and its relationship to the hysteresis in transfer characteristics of OTFTs has already been studied and attributed to the intrinsic properties of the organic semiconductor [6,15]. The sensitivity of ID to the strain is determined by plotting the difference between pristine and bended device currents (recorded with 60 V drain voltage) normalized to the pristine value versus strain (Fig. 2d). Our electrical measurements reveal that the strainsensitivity of PEN OTFT devices scales almost linearly with strain for deformations up to 1.7% (Fig. 2a). Beyond this value we find that the device becomes less sensitive to strain (Fig. 2b). With our experimental set up it was possible to obtain the device sensitivity up to 7.5% mechanical stress. The finding that after a certain degree of deformation the current does not recover to its initial value is clear evidence that irreversible processes occurred in the device structure. To shed light on this issue we performed morphological and structural investigations of the deformed device, with particular attention on the active layer and the electrodes. SFM height images of unstrained devices reveal uniformly distributed grains with lateral grain sizes of few hundreds of nm (Fig. 3a–d), typical for PEN films grown on PVA by vacuum deposition [18]. Straining the device up to 1.3% did not cause any noticeable variation in PEN

film morphology (Fig. 3b–d). Due to the distortions of the SFM images, which are inherent to the SFM instrumentation including piezo creep, the strain of 1.3% could not be detected directly. The PEN film morphology on PVA substrates remained qualitatively alike for strains beyond 2%, and the impact of bending was clearly reflected in the topography images (Fig. 4b), revealing an increased distance between remote morphological features for higher values of induced surface strain (Fig. 4c). Moreover, the radius of curvature could be directly estimated from the cross-section analysis of the SFM micrograph (see Supporting Information, Fig. S1) to (1.1 ± 0.1) mm. Since the bending radius was measured [16,19] to be 1 mm (see Supporting Information, Fig. S2), the value from cross-section analysis is in very good agreement. However, the resolution of the SFM imaging was not sufficient to clearly reveal whether individual grains became strained or whether the distance between grains (along grain boundaries) increased. Therefore we performed specular XRD measurements to verify straining of PEN crystallites as described further below. In contrast to PEN films on PVA, we detected the formation of cracks within the gold electrodes on top of PEN film for strains larger than 2% (Fig. 4d and e). The cracks persisted after release of strain. To investigate the impact of strain on the PEN film structure, we performed specular XRD measurements of PEN films in situ deformed up to 3.3% (Fig. 4f). For the un-

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Fig. 3. (a) SFM topography of PEN film. (c) Zoom-in before straining; (d) an in situ 1.3% strained PEN film. (b) Provides a cross-section analysis of the SFM height images carried out on PEN films under deformations of up to 1.3% to allow for a comparison of the lateral distance between two distinctive positions (marked with arrows in (c)). Arrows in (c) correspond to arrows in the cross-sections (b), respectively. Also for deformations of up to 1.3% no significant changes in PEN films were found compared to the pristine device. (For interpretation of the references to color in this figure legend, the reader is referred to the web version of this article.)

Fig. 4. Representative SFM micrographs of (a) a pristine PEN layer, and (b) an in situ 10% strained PEN film, together with (c) the corresponding crosssections; arrows in (a) and (b) correspond to arrows in the cross-sections. (d) SFM micrograph of the top gold electrode, demonstrating crack formation upon deformation of the gold electrode; (e) transition region (interface) of electrode (left)/pentacene (right). (f) Specular XRD data in the range of the (001)reflection of the PEN thin-film phase (lattice spacing d (001) = 1.54 nm) recorded as function of in situ applied bending-stress e; qz denotes the vertical 0 momentum transfer; the peak at 0.46 A Å1 (on the black curve) labels a reflection assigned to the substrate; the peak intensity decreases with the degree of deformation due to geometrical reasons in the experiment (i.e., less area being illuminated by the X-ray beam). Insets: (left) sketch of the (inclined) molecular orientation in PEN thin-film phase with respect to the PVA substrate (illustrated by yellow triangles); (right) specular XRD data (ex situ) for a pristine sample and the same sample after releasing a stress of 4.6%. (For interpretation of the references to color in this figure legend, the reader is referred to the web version of this article.)

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strained device (Fig. 4f, black curve) the strong 0peak at a value of vertical momentum transfer (qz) of 0.41 Å A1 corresponds to the (0 0 1) reflection of the PEN thin-film polymorph [20]. This indicates that the PEN molecules adopt a standing orientation within the film, however, slightly inclined by ca. 6° with respect to the PVA substrate normal

(see yellow triangles in the left inset of Fig. 4f), and that the molecules are arranged in a herringbone motif typical for this specific polymorph [20]. Recently, bending-stressdriven phase transitions were suggested upon flattening of inward and outward bent PEN devices [21]. To observe such phase transitions upon deformation of the present

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PEN/PVA films, we performed both in situ specular XRD on films deformed up to 3.3% (Fig. 4f), and ex situ specular XRD on a film after the release of strain as high as 4.6% (Fig. 4f, right inset). Most notably, in no case a shift of the (0 0 1)-peak maximum occurred, which would, however, be expected if a phase transition to any other PEN polymorph [22–25] would take place (expected change in vertical momentum transfer of the (0 0 1) reflection: 0 Dqz P 0.02 A Å1), and if, therefore, the lateral intermolecular distance would accordingly change. Note that, apart from phase transitions, relevant stress-related changes of the intermolecular distance can be excluded within this deformation range, as they typically occur upon pressures in the GPa region, which is reported in related high-pressure investigations [26]. Note, that the elastic modulus of PEN film is 15 GPa and this large value is due to the polycrystalline nature of PEN film [27]. In particular, already a change in lattice spacing by 2.5% would correspond to Dqz  0.01 Å1 and would, thus, be well captured by our experiment. This is also true for even higher deformations of up to 10%, as indicated by SFM micrographs and the correspond-

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ing cross-section analyses (Fig. 5) comparing the morphology of the same PEN area before (Fig. 5a and c) and after (Fig. 5b and d) stress release, where no significant changes in morphology are observed. Note that the identity of the investigated areas in the two micrographs is clearly confirmed by characteristic morphological features present in both the micrographs (Fig. 5a and b) and in the respective cross-sections (Fig. 5c and d). Moreover, both micrographs exhibit the same morphological features, which demonstrates that the PEN film completely recovers to its initial state, even after the present severe mechanical deformation.

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4. Discussion

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The electrical measurements agree well with previous reports, where both spherical [5,6] and cylindrical [9,28] deformations showed similar dependencies of the electrical response on mechanical strain, i.e., a reversible variation of transfer curves for small strain values and irreversible changes for large strain. Our present study reveals two distinct deformation regimes of the flexible

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Fig. 5. SFM micrographs of (a) a pristine PEN film and (b) a flattened PEN film after deformation to 10%. Corresponding cross-sections taken along white line between two positions marked with arrows in the SFM micrographs of (c) a pristine and (d) flattened PEN film after deformation to 10%. (For interpretation of the references to color in this figure legend, the reader is referred to the web version of this article.)

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OTFTs: reversible deformation up to 10% occurs for PEN on PVA substrates, while an irreversible deterioration of the gold electrodes is observed starting at a strain value of 2%. Note that, in full agreement with this observation, thin gold electrodes have been previously reported to deteriorate for strains exceeding 2% [29]. As it has been studied elsewhere [29,30], the electrical resistance of thin gold films decreases with mechanical strain. Moreover, very recently, A.N. Sokolov and coworkers reported about irreversible changes observed in OTFTs upon mechanical deformation. In particular, it was found that for surface strain higher than 1.3%, source and drain electrodes buckling and cracking starts to appear. This issue typically led to a decrease of the electrodes conductivity that induced a permanent decrease of the OTFT output current [31]. Therefore, we propose that the observed irreversible variation of transfer curves is mainly due to the deterioration of the gold electrodes. The reversibility of both the transfer curve variation and the film topography until gold electrode deterioration starts infer that the PEN film itself sustains large strains of up to, at least, 10%. Most importantly, our study reveals that PEN films might be used in devices to sense substantially larger strains than previously reported. From these findings, hence, a design strategy for future improved organic sensors clearly arises: using soft, flexible and mechanically stable materials like graphene or conductive polymers might enable the full reversibility of strain-related measures in reliable future sensor devices. Furthermore, our study allows proposing a well founded model for the reason of the observed reversibility of transfer curves variations. One may speculate of tensile stress having two distinct effects on the PEN thin film: (i), the lateral size of the pentacene crystals might become stretched, therefore modifying the PEN microstructure, which might be detrimental to charge transport, or (ii), the distance between individual neighboring PEN crystallites might be increased, therefore reducing the tunneling probability of charge carriers in the process of charge transport through the grain boundaries. From the SFM and XRD data in our present study the related fundamental process can now be clearly identified as (ii): tensile stress leads to an increase in inter-grain distance while leaving the crystal structure unaffected, as no phase transitions were observed. It is well established that hopping transport, in which a conducting path from the source to the drain electrode is formed by coupled grain chains oriented in random directions [9] rather than band transport dominates conduction in polycrystalline thin organic films [9,32,32]. The increase in distance between crystalline PEN grains translates into an increase in potential barrier for (thermally activated) tunneling between grains, which, therefore, reduces the overall charge carrier mobility in bended PEN thin film OTFTs and, thus, fully explains the observed PEN-OTFT strain sensitivity.

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The underlying mechanism of bending-strain sensitivity observed for PEN OTFTs was investigated by combining in situ electrical characterization with morphological and

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structural investigations. Our results indicate that the bending-strain sensitivity of PEN OTFTs is due to changes in the film morphology and that the correlated increase in spacing between PEN crystallites is responsible for the observed decrease in drain current, which is found to be reversible for small deformations. From our study, the irreversibility in electrical characteristics for deformations larger than 2% is recognized to be due to crack formation in gold source- and drain electrodes. In contrast to irreversible changes in the metal layers, PEN itself is found to be fully reversibly modified even for extreme deformations of up to 10%, which identifies the organic/metal interface as bottleneck of the investigated OTFTs and suggests the use of soft flexible electrodes for future strain-sensing devices.

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Acknowledgements

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We thank Wolfgang Caliebe (DESY–HASYLAB), Tatjana Djuric and Armin Moser (both TU-Graz) for experimental support. Financing through the DFG (Germany) and the Austrian Science Fund (FWF) project P21094-N20 is gratefully acknowledged.

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Appendix A. Supplementary material

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Supplementary data associated with this article can be found, in the online version, at http://dx.doi.org/10.1016/ j.orgel.2013.02.030.

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