J our na lo fI r onandS t e e lRe s e a r ch, I n t e r na t i ona l24 (2017) 966-972
S imu l a t i ons t udyonhe a t G a f f e c t edz oneo fh i G s t r a i nX80p i l i nes t e e l gh pe Yi ngC i1 ∗ , Zhan G zhanZhang2 ,
1
2
Co l l egeo fI n f o rma t i onSc i enc eandEng i ne e r i ng, No r t he a s t e r nUn i ve r s i t i aon i ng, Ch i na y, Shenyang110004, L Schoo lo fPhy s i c a lSc i enc eandEng i ne e r i ng, Zheng zhouUn i ve r s i t zhou450052, Henan, Ch i na y, Zheng ARTICLEINFO
ABSTRACT
Keywo rds: Hi G s t r a i nX80p i l i ne gh pe s t e e l We l d i nghe a ti npu t Pe akt empe r a t ur e Impa c tt oughne s s Mi c r o s t r uc t ur e
Themi c r o s t r uc t ur eevo l u t i onandimpa c t G t oughne s sva r i a t i ono fhe a t G a f f e c t edz one ( HAZ) i n X80h i G gh s t r a i np i l i nes t e e lwe r ei nve s t i t edv i aawe l d i ngt he rma l G s imu l a t i ont e chn i r c tt e s t s, pe ga que, Cha pyimpa ands c ann i nge l e c t r onmi c r o s c opyobs e r va t i onsunde rd i f f e r en twe l d i nghe a ti npu t sandpe akt empe r a t ur e s. Ther e su l t si nd i c a t et ha twhenhe a ti npu twa sbe twe en17and25kJcm-1, t hec oa r s e G r a i nedhe a t G a f G g f e c t edz oneshowedimp r ovedimpa c tt oughne s s.Whent hehe a ti npu twa si nc r e a s edf ur t he r, t hema r t ens G i t e G aus t en i t e ( MGA)i s l andst r ans f o rmedf r omf i nel a t hi n t oama s s i veb l o ck.The r e f o r e,impa c tt oughne s s wa ssubs t an t i a l l educ ed.Whent hehe a ti npu twa s20kJcm-1 andt hepe akt empe r a t ur eo ft hef i r s t yr t he rma lc l ewa sbe twe en900and1300° C, ah i rimpa c tt oughne s swa sob t a i ned.Whenhe a ti npu t yc ghe wa s20kJcm-1andt hepe akt empe r a t ur eo ft hef i r s tt he rma lc l ewa s1300° C, t heimpa c tt oughne s s yc va l uea tt hes e c ondpe akt empe r a t ur eo f900° Cwa sh i e rt h a nt h a ta tt h es e c ondp e akt emp e r a t u r eo f800° C gh be c aus eo fg r a i nr e f i n i ngandun i f o rml i spe r s ed MGAc ons t i t uen t si nt hema t r i xo fba i n i t e. yd
1 I n t r odu c t i on I nr e c en tye a r s, owi ngt ot heex t ens i ver e s e a r ch ont h e rmome c h a n i c a l l on t r o l l e dp r o c e s s e d (TCMP) yc i l i nes t e e l,i t ss t r eng t h, l owG t empe r a t u r et oughG p pe ne s s, and h i G s t r a i n de f o rma t i on r e s i s t anc e have gh s i i f i c an t l oved; c ons equen t l t may me e t gn yimpr y, i [ ] t hecons t ruc t i ondemandsi nd i f f e r en ta r e a s1 .HowG eve r, d i f f e r en tme t hods, wi r e s, andf l uxe shaveva G r i ouse f f e c t sont heme chan i c a lp r ope r t i e so fwe l d i ng o i n t sdu r i ngwe l d i ng. I npa r t i cu l a r, unde rt hewe l d G j , i ngt he rma lc l e t he mi c r o s t ruc t u r eo ft heba s e yc me t a lbe c ome snon G un i f o rmandt hepe r f o rmanc eo f [ , ] t hewe l d i ngj o i n ti sde t e r i o r a t ed2 3 . The mi c r o s t ruc t u r eo fh i G s t r a i n X80 p i l i ne gh pe s t e e li sc ompo s edo ff e r r i t eba i n i t e, wh i chshowsex G c e l l en ts t r eng t h, t oughne s s, andde f o rma t i onab i l i G t G s t r a i nX80p i l i nes t e e li ssu i t ab l ef o rus e y.Hi gh pe i ns eve r egeo l og i c a lenv i r onmen t ssucha sf r o z enso i l andi na r e a s pr one t o ha z a r dous even t s such a s e a r t hquake s. Be c aus eo ft hee f f e c to ft hewe l d i nghe a tc l eon yc t hema t r i xo fh i G s t r a i np i l i nes t e e l, f e r r i t eand gh pe ba i n i t eunde r c r o s t ruc t u r eevo l u t i on. S imu l t a G goami neous l ot heex i s t enc eo fma r t ens i t e G aus t en G y, duet i t e ( MGA) i s l ands, t heimpa c tt oughne s so fwe l ded , Ph. ∗ Co r r e spond i ngau t ho r.As s o c.Pr o f. D. EGma i laddr e s s:c i i ngneu@163c . om (Y . Ci) . y
o i n t si sr educ ed.Somei nve s t i t i onshaveshown j ga t ha tt hevo l umef r a c t i on, s i z e, andd i s t r i bu t i ono f MGAi s l andsc ana f f e c tt hel owG t empe r a t ur et oughG ne s so f we l d i ngj o i n t s made o fp i l i ne s t e e l.A pe h i r vo l umef r a c t i on, l a r rs i z e, and sma l l e r ghe ge spa c i ng be twe en MGA i s l ands d i s t r i bu t ed on t he r a i nbounda r educ et hel owG t empe r a t ur et oughG g yr [ , ] ne s so ft hewe l dedj o i n t s4 5 .Thes t ud i e sf r om L ie t [ ] [ ] [ ] a l 6 , ZuoandZhou7 , and Wange ta l 8 r eve a l ed t ha th i G s t r a i np i l i ne s t e e lexh i b i t ed exc e l l en t gh pe me chan i c a lp r ope r t i e sandco r r os i onr e s i s t anc e.I n t hep r oc e s so fp i l d i ng, t hehe a t G a f f e c t edz one pewe (HAZ) i son l l i t l f t enedandexh i b i t sexc e l G ys gh yso l en tl owG t empe r a t ur et oughne s s.Howeve r, t hel i t G e r a t ur e scon t a i nf ew r epo r t sont he mi c r os t ruc t ur e evo l u t i ono ff e r r i t eandba i n i t eunde rt hee f f e c t so f t hewe l d i ngt he rma lc l e.The r e f o r e, r e s e a r chon yc t hei n f l uenc eo fwe l d i ngpa r ame t e r sont hepe r f o rmG anc eo f we l d i ngj o i n t so fh i G s t r a i n X80 p i l i ne gh pe s t e e li sne eded. I nt h i spape r, t hee f f e c t so fwe l d i ng Ghe a ti npu t, akt empe r a t ur e, andt hes e conda r he rma lc l e pe yt yc ont heimpa c tt oughne s sandha rdne s so fh i G s t r a i n gh X80 p i l i nes t e e l we r ei nve s t i t edt op r ov i de a pe ga t heo r e t i c a lba s i sf o rde t e rmi n i ngt heop t imum we l d G i ngpa r ame t e r s.
Re c e i ved15Sep t embe r2016; Re c e i vedi nr ev i s edf o rm7J anua r c ep t ed10J anua r y2017; Ac y2017 Ava i l ab l eon l i ne15Sep t embe r2017 1006 G 706X/Copy r i tⓒ2017, Th ee d i t o r i a lo f f i c eo fJ ou r n a lo fI r ona ndS t e e lRe s e a r c h, I n t e r n a t i on a l. Pub l i s h e dbyE l s e v i e rL imi t e d.Al lr i t sr e s e r v e d. gh gh
Y . Cie ta l./Journa lofI r onandSt e e lRe s ear ch, In t e rna t i ona l24 (2017) 966-972
2.Exp e r imen t a lMe t hod s Thechemi c a lc ompo s i t i ono f TMCP h i G s t r a i n gh i l i nes t e e lX80i sshowni nTab l e1. p pe Samp l e so f76 mm×11 mm×11 mm havebe en t akenf r om p l a t e s.The HAZ wa ss imu l a t ed wi t ha s i ng l e G s st he rma lc l eonaGl e eb l e G 3800t e s tma G pa yc ch i ne, andt he pa r ame t e r sa r eshowni n Tab l e s2 and3.Thet e s tp l anf o rt hes e c onda r he rma lc G yt yc / l i ngp r o c e s s e si sshowni nTab l e4. Pa r ame t e rt8 5i n Tab l e2r epr e s en t st het imer equ i r edf o ras i ng l e G s st he rma lc c l et e s to fas amp l ef r om800t o500° C. pa y Tab l e1 Chemi c a lc ompo s i t i ono fX80s t e e l(wt. %) C
0 047
Mn
1 76
P
0 013
S
0 0012
S i
Ni+Cr+Mo+Cu
0 25
0 66
Tab l e2 Va r i a t i ono ft he rma ls imu l a t i onpa r ame t e r swi t hwe l d i ng he a ti npu t We l d i ng he a ti npu t/ (kJcm-1) 17
He a t i ng Pe ak r a t e/ t empe r a t ur e/ (° ° C Cs-1)
20
25 35 45 50
130
1300
130
1300
130
Re s i denc et ime t8/5/ a th i gh s / t empe r a t ur es
1300
130
1
11 83
1
1300
130
5 47
1
1300
130
1
1
1300
1
Hi rwe l d i nghe a ti npu t sr e su l ti ns l owe rcoo l i ng ghe , ag r a t e s (i e. r e a t e rt8/5 va l ue) .Thet he rma ls imu G l a t edspe c imenswe r ema ch i nedi n t oVG t t ched ypeno Cha r a c ts e c ime n swi t hd ime n s i on so f55mm× pyimp p 10 mm×10 mm.Cha r c tt e s t swe r ec a r r i ed pyimpa ou tonanRKP450t e s tma ch i nea tat e s tt empe r a G t ur eo f -20° C.Ha r dn e s st e s t swe r ep e r f o rme dus i ng an HVS G 50Vi cke r sha rdne s s (HV10) t e s t e rf o rt he soak i ng z oneo ft het he rma ls imu l a t edspe c imens. Ea chspe c imenwa sme a sur eda tf i vepo i n t s, andt he ave r agev a l u ewa sc a l c u l a t e d. Themi c r o s t r u c t u r ean a l G y s i so ft hehe a t i ngz oneo ft hespe c imenswa sc a r r i ed
Nb
0 054
35/20 35/20
He a t i ngr a t e/ (° Cs-1) 130 130
V
0 003
Ti
0 010
Ceq
0 42
Pcm
0 17
Tab l e3 Va r i a t i ono ft he rma ls imu l a t i onpa r ame t e r swi t hd i f f e r en t akt empe r a t u r e s pe
7 57
23 18 38 31 47 30
We l d i nghe a t i npu t/ (kJcm-1)
He a t i ng r a t e/ (° Cs-1)
Pe ak t empe r a t ur e/ ° C
Re s i denc et ime a th i gh t empe r a t ur e/s
35/20
130
1200
1
35/20
130
35/20
130
35/20
130
35/20
Tab l e4 Va r i a t i ono ft he rma ls imu l a t i onpa r ame t e r swi t hs e c onda r he rma lcy c l e yt We l d i nghe a t i npu t/ (kJcm-1)
967
130
1300 1100
1 1
1000
1
900
1
Re s i denc et ime a th i gh t empe r a t ur e/s
Pe akt empe r a t ur e o fp r ima r he rma l yt c l e/° C yc
F i n i sh i ngc oo l i ng t empe r a t ur eo fp r ima r y t he rma lc l e/° C yc
Pe akt empe r a t ur eo f s e c onda r he rma l yt c l e/° C yc
1
1300
200
900
1
1300
200
800
Imp a c tt oughn e s s(-20° C) andha r dn e s sva r i a t i ono f s i ng l e G s st he rma lc l e HAZs amp l e swi t hd i f f e r G pa yc 3.Re s u l t sandDi s c u s s i on en the a ti npu t sa r eshowni nF i 1.Whent hehe a t g i npu twa sbe twe en17and25kJcm-1 , goodt oughG 3 1.Me chan i ca lpr ope r t i e sana l i s ys ne s swa sa ch i evedi nt hewe l d i ngcoa r s e G r a i nz oneo f g I nt he we l d i ngp r o c e s s, t he HAZc anbed i v i ded t heHAZ.Whent hehe a ti npu twa s20k Jcm-1 , t he i n t od i f f e r en tz one sont heba s i so ft hee f f e c to ft he Cha r c tene r t -20° Capp r oa ched325J pyimpa gya we l d i ngt he rma lc l e.Ap e a kt emp e r a t u r eo f1100- (F yc i 1(a)) .Whent hehe a ti npu twa s35kJcm-1 , g 1300° Cc o r r e spondst ot hec oa r s e G r a i nz oneo ft he t g heimpa c tene r a ra r e awe r er e du c e dd r a s t i G gyandshe HAZ.Thef i ne G r a i nz oneo ft he HAZc o r r e sponds c g a l l t hi n c r e a s i nghe a ti npu t,t oughn e s sd e t e r i o r a t e d y.Wi t ot empe r a t u r ef r om Ac3t o1100° C, andt het empe r G g r adua l l t ht hel owe rhe a ti npu t (17-25kJ y.Wi a t ur ef r om Ac1t oAc3 c o r r e spondst ot hei nc omp l e t e cm-1), t heha rdne s so ft hes amp l e wa ss imi l a rt o r e c r t a l l i z a t i onr eg i on o ft he HAZ.The d i f f e r en t t ys ha to ft he ba s e ma t e r i a l; t he ha rdne s s de c r e a s ed he a ti npu t sc ana f f e c tt hec oo l i ngr a t eo ft hewe l ded g r adua l l t hi nc r e a s i ng he a ti npu t.Thus, when y wi o i n t, r e su l t i ngi n mi c r o s t ruc t u r eevo l u t i on, wh i ch t j hehe a ti npu twa sbe twe en17and25kJcm-1 ,t he i nt urni n f l uenc e st hepe r f o rmanc eo ft hes t e e l. coa r s e G r a i nz oneo ft heHAZexh i b i t edgoodt ough G g ou tonaJSMG 6700Fs c ann i nge l e c t r on mi c r o s c opy.
968
Cie ta l./Journa lofI r onandSt e e lRe s ear ch, In t e rna t i ona l24 (2017) 966-972 Y .
F i 1. Ef f e c t so fhe a ti npu tonimpa c tt oughne s s (a) and g ha r dne s so fc oa r s e G r a i nedhe a t G a f f e c t edz one (b) . g
ne s sandha rdne s s. Thei n f l uenc eo fd i f f e r en tpe akt empe r a t ur e son t heimpa c tt oughn e s sandha r dn e s si ss howni nF i 2. g Whent hehe a ti npu t wa s35 kJcm-1 , t he pe ak t empe r a t ur ewa sbe twe en900and1100° Candh i gh Cha r c tene r sa ch i eved.Wi t hi nc r e a s i ng pyimpa gy wa , e a kt e m e r a t u r e t h e i m a c te n e r d e c r e a s e dr a G p p p gy p -1 , i d l . W h e n t h eh e a t i n u tw a s 2 0k J c m t h em a x i G y p mumva l ueo fimpa c tene r w a sr e a c h e da ta e a k gy p t empe r a t ur eo f1100° C, andt heimp a c tt oughn e s swa s h i rov e rt he who l et emp e r a t u r er ang e (F i 2(a)). ghe g Wi t haf ur t he rde c r e a s eo ft hepe akt empe r a t ur e,t he ; duc t i l i t ft heshe a rz onewa sr educ ed t heshe a ra r G yo e awa sa l soobv i ous l c r e a s edwhent hehe a ti npu t yde wa s35kJcm-1 .TheCha r c tene r e f l e c t s pyimpa gyr t heene r rbeddur i ngf r a c t ur eunde rt heimG gyabso edimpa c tl oad, andt hes he a rz on es howst heab i l i t pos y t or e s i s tf u r t he rp r op a a t i ono ft hec r a c k.Thet oughn e s s g wa sde t e rmi nedont heba s i so ft hec r a ckp r opaga t i on [9] ene r hes ameimpa c tene r l ue s, al a r G gy .Att gyva rshe a ra r e ar e su l t edi nt heg r e a t e rab i l i t or e s i s t ge yt t hec r a ckg r owt h, t he r ebydemons t r a t i ngt hebe t t e r
F i 2. Ef f e c t so fpe akt empe r a t u r eonimpa c tt oughne s s (a), she a ra r e a (b), andha r dne s so fHAZ (c) . g
t oughne s s.Comb i ned wi t ht he s etwoi ndexe s, t he impa c tt oughne s sde t e r i o r a t ed wi t hi nc r e a s i ngpe ak t empe r a t u r ewhent hehe a ti npu twa s35kJcm-1 . Whent hehe a ti npu twa s20kJcm-1 , t het oughG ne s s wa s no tobv i ous l d e t e r i o r a t e d .U n d e rt he s e y twohe a t G i npu tc ond i t i ons, t heha r dne s so ft hes amG l eexh i b i t edi t sh i s tva l ue whent hepe akt emG p ghe r a t u r ewa s1300° C.Whent hepe akt empe r a t ur e pe wa sde c r e a s ed, t heha r dne s sde c r e a s ed, a sshowni n F i 2(c) .Theha r dne s sva l ueunde rahe a ti npu to f g 20kJcm-1 wa ss l i t l a r rt hant ha tunde ra gh yl ge he a ti npu to f35kJcm-1 .Ther e su l t so fCha r py impa c tt e s t sandha r dne s st e s t sshowedt ha t, when t hehe a ti npu twa s20kJcm-1 , nope r f o rmanc ede G t e r i o r a t i ono c cu r r edi nt heHAZ. The rma lc l eexpe r imen t swe r ec a r r i edi ndup l i G yc c a t ef o rt heba s eme t a l; t hehe a ti npu t swe r e35and 20kJcm-1 .Thef i r s t G he a t G c l epe akt empe r a t ur e yc (FPT) wa s1300° C, andt hes e c ond G he a t G c l epe ak yc t empe r a t u r e s (SPT) we r e800and900° Cr e spe c t i ve G l e su l t so ft he s etwot he rma lc l e sont he y.Ther yc
Cha r c tt e s tandha rdne s st e s ta r eshowni n pyimpa F i 3.Whe nt hehe a ti npu twa s35k Jcm-1 andt he g s e conda r he rma lc l ehadbe enexpe r i enc ed, t he yt yc t oughne s swa simp r oveda tt heSPTo f800° C.HowG eve r, whent heSPTwa s900° C,t het oughne s sde t e G , r i o r a t ed.Af t e rtwot he rma lc c l e s t h eh a r d n e s so f y t hes t e e lde c r e a s ed.Whe nt hehe a ti npu twa s20k J cm-1 andt hes e conda r he rma lc l e wa sexpe r i G yt yc enc ed, t het oughne s sand ha rdne s sa l so de c r e a s ed bu tno tt ot hes ameex t en tobs e r vedi nt hec a s eo f t hehe a ti npu to f35kJcm-1a tt heSPTo f900° C, a sshowni nF i 3. g
3 2.Mi c r o s t ruc t ur eana l i s ys
Themi c r os t ruc t ur ei nt hec en t e ro ft heX80l a r G ge s t r a i np i l i nes t e e lp l a t e wa scompos edo fbanded pe ba i n i t eandf e r r i t eandi sshowni nF i 4(a) .The g we l d i ng t he rma lc l ep r oc e s sc l e a r l t r ong l f G yc ys ya f e c t edt he mi c r os t ruc t ur e.The mi c r os t ruc t ur e si n t hecoa r s e G r a i nz oneunde rd i f f e r en the a ti npu t sa r e g showni nF i 4(b-g) .Theg r a i ns i z ewa sc l e a r l o G g yc
Y . Cie ta l./Journa lofI r onandSt e e lRe s ear ch, In t e rna t i ona l24 (2017) 966-972
969
(a) Ef f e c to fhe a ti npu tonimpa c tt oughne s sf o rd i f f e r en the a t G c l epe akt empe r a t ur e s; (b) Ef f e c to fhe a t G c l epe akt empe r a t ur e son yc yc impa c tt oughne s sf o rd i f f e r en the a ti npu t s; (c) Ef f e c to fhe a t G c l epe akt empe r a t ur e sonha r dne s sf o rd i f f e r en the a ti npu t s. yc
F i 3. Compa r i s ono fimpa c tt oughne s sandha r dne s so fhe a t G a f f e c t edz one. g
(a) Mi c r o s t r uc t ur eo fma t r i x; (b) CGHAZ mi c r o s t r uc t ur ewi t hahe a ti npu to f17kJcm-1; (c) CGHAZ mi c r o s t r uc t ur ewi t ha he a ti npu to f20kJcm-1; (d) CGHAZ mi c r o s t r uc t ur ewi t hahe a ti npu to f25kJcm-1; (e) CGHAZ mi c r o s t r uc t ur ewi t ha he a ti npu to f35kJcm-1; (f) CGHAZ mi c r o s t r uc t ur ewi t hahe a ti npu to f45kJcm-1; (g) CGHAZ mi c r o s t r uc t ur ewi t ha -1 he a ti npu to f50kJ cm .
F i 4. SEM mi c r og r aphsshowi ngba s eme t a landc oa r s e G r a i nedhe a t G a f f e c t edz onea td i f f e r en the a ti npu t s. g g
a r s ea tape akt empe r a t u r eo f1300° Cbu twa ss t i l l sma l l e rt han80 μm.Be c aus e Tiand Nbc a rbon i G t r i de swe r eno td i s s o l vedc omp l e t e l t1300° C, t he ya i nn i nge f f e c twa ssubs t an t i a l. I nadd i t i on, t hed r ag p e f f e c to ft hes o l i d G s o l u t i on Nbs o l u t ec ana l s op r e G [ ] ven taus t en i t eg r a i ng r owt h10 .Whent hehe a ti npu t wa sl owe r(17k Jcm-1 ,t8/5=5 47s) a ndt h ec oo l i ng r a t ewa sf a s t e r,t h emi x t u r eo fl a t hba i n i t eands l i t l gh y mo r eg r anu l a rba i n i t ewe r eobs e r vedi nt he ma t r i x. Di s con t i nuousf i nel a t hg r ew pa r a l l e lf r omt heaus G t en i t eg r a i nbounda r ot hei n t e r i o r.MGAc ons t i t u G yt en td i s t r i bu t edbe twe ent hef e r r i t el a t hs.Whent he he a ti npu t swe r e25kJcm-1(t8/5 =11 83s) and35 -1 ( ) kJ cm t8/5 =23 18s r e spe c t i ve l he mi c r o G y, t s t ruc t u r ei nt heHAZwa sma i n l ompo s edo fg r an G yc u l a rba i n i t eandt hel a t hba i n i t e.Thel ame l l a rspa c G i ngi nc r e a s ed, ands ome qua s i Gmu l t i l a t e r a lf e r r i t e s we r eobs e r ved. I ns i det heo r i i na laus t en i t eg r a i ns, g t heba i n i t ehadal a r rdens i t fh i G ang l eg r a i n ge yo gh bounda r i e sandt hee f f e c t i veg r a i ns i z ewa ssma l l e r, wh i ch wa sbene f i c i a lf o rimp r ov i ngt het oughne s s. Thegoodd i s t r i bu t i ono fl a r r d MGAi s l andso f ge, ha
r anu l a rba i n i t ei nt hef e r r i t e ma t r i xa l sol e adt o g s t r e s sconc en t r a t i onandr e su l t edi nt hegene r a t i ono f t hemi c r oc r a cks. Be c aus eo ft heeme r eo fal a r genc ge numbe ro fg r anu l a rba i n i t e, t heimpa c tt oughne s s wa sr educ edsubs t an t i a l l y. Whent hewe l d i nghe a ti npu twa si nc r e a s edt o45 kJcm-1 (t8/5 =38 31s) andt hecoo l i ngr a t e wa s de c r e a s edf ur t he r, t he mi c r os t ruc t ur ei nt he HAZ wa s ma i n l edo fg r anu l a rba i n i t ei n wh i ch ycompos t he MGAb l ockwa ss l i h t l l a r e . A t t h e s a m e t i m e, g y g somemo r equa s i Gmu l t i l a t e r a lf e r r i t e sf o rmed.When t hehe a ti npu twa s50kJcm-1 , t heg r anu l a rba i n G i t eand po l li n t r ag r anu l a rf e r r i t ei nt he HAZ ygona mi c r os t ruc t ur echangedex t ens i ve l r, be G y.Howeve c aus eo ft hef o rma t i on o fg r a i n Gbounda r l l o t r i o G ya mo r i cf e r r i t e, t heo r i i na laus t en i t eg r a i nbounda G ph g r snol onge robs e r ved. Suchh i a ti npu t sr e G y wa ghhe su l t edi ng r e a tr e s i denc et imeabovet hepha s e G t r ans G f o rma t i ont empe r a t ur e, wh i ch t hen p r omo t ed t he f o rma t i ono fg r a i n Gbounda r l l o t r i omo r i cf e r r i t e ya ph andi n t r ag r anu l a rf e r r i t ewi t hav e r l owc oo l i ngr a t e. ys I ncompa r i sont ot hehe a ti npu ta t45kJcm-1 , t he
970
Y . Cie ta l./Journa lofI r onandSt e e lRe s ear ch, In t e rna t i ona l24 (2017) 966-972
eme r eo fg r a i n G bounda r l l o t r i omo r i cf e r r i t e genc ya ph andi n t r ag r anu l a rf e r r i t ea l l owedt heha r dne s st obe l owe r edwi t hou tac on t i nua lde c l i nei nt het oughne s s a the a ti npu t so f50 kJcm-1 .Henc e, t hes i z e, shape, andd i s t r i bu t i ono f MGAi s l ands wou l da l so s t r ong l n f l uenc et he t oughne s so ft he c oa r s e G yi r a i n e dz o n e . A ni n c r e a s ei nt h eh e a ti n u t w o u l d g p l e adt oani nc r e a s ei nt hevo l umef r a c t i ono ff e r r i t e andi nt heha r dne s so ft he MGA i s l ands.Fu r t he r G , mo r et he MGAi s l andswou l dbet r ans f o rmedf r om f i nel a t ht oama s s i veb i l o ck. I nadd i t i on, be c aus e gb mo r es t r e s swa sc onc en t r a t eda tt hei n t e r f a c eo ft he r i i d MGAi s l andsandt he ma t r i x, c r a ck i ng wou l d g , e a s i l c cu ri nt hec oa r s eg r a i ns r e su l t i ngi nade G yo [ ] c r e a s ei nimpa c tt oughne s s11 . Themi c r o s t ruc t u r e so ft heHAZa td i f f e r en tpe ak t empe r a t u r e swi t hahe a ti npu to f20o r35kJcm-1 a r eshowni nF i 5.Fr om F i 4(c,e) t oF i 5, i t g g g
c anbeobs e r vedt ha tt hemi c r os t ruc t ur ei nt heHAZ wa scompos edo fl a t hand g r anu l a rba i n i t ea tpe ak t empe r a t ur e so f1200and1300° C.Thet oughne s s andt hei nc r e a s ei nt heha rdne s sde c r e a s edbe c aus eo f t hecoa r s eg r a i n.Wi t ht hed e c r e a s eo ft hep e akt emp e r G a t u r e, t heg r a i ns i z eb e c amef i n e randasma l lamoun to f f e r r i t eappe a r ed.Thet oughne s si nc r e a s ed, andt he ha rdne s sde c r e a s ed g r adua l l hepe akt emG y.Whent , e r a t u r ew a s1 0 0 0 ° C t h em i c r o s t r u c t u r ew a sc o mG p , , edo ff e r r i t e g r anu l a rb a i n i t e andasma l lamoun t pos o feven muchf i ne r ma r t ens i t e; a tt ha tpo i n t, t he impa c tt oughne s s wa sf ur t he ri nc r e a s ed.Whent he akt empe r a t ur ewa sa t900° C, t hemi c r os t ruc t ur e pe wa sf ur t he rr e f i ned.Af t e raus t en i t i z a t i on, f e r r i t e, r anu l a rba i n i t eandasma l lamoun to f ma r t ens i t e g we r ef o rmed dur i ng t he coo l i ng p r oc e s s and t he t oughne s sr e a chedi t smax imumva l ue. Acompa r i sono ft hehe a ti npu to f35k Jcm-1 wi t h
(a),(b) FPT (f i r s tpe akt empe r a t ur e) o f1200° C; (c),(d) FPTo f1100° C; (e),(f) FPTo f1000° C; (g),(h) FPTo f900° C.
F i 5. SEM mi c r og r aphsshowi nghe a t G a f f e c t edz onemi c r o s t r uc t u r ea td i f f e r en tpe akt empe r a t u r e sanda t20kJcm-1 (a, c, g -1 (b, d, f, h) . e, g) o r35kJcm
20kJcm-1 r eve a l st ha tt hef o rme rhadas l owe r coo l i ng r a t e, wh i ch r e su l t edi nt he c oa r s eg r a i n, ma s s i veMGAi s l ands, andl owt oughne s s.Whent he he a ti npu t swe r e20and35kJcm-1 ,t hepe akt emG r a t u r e wa s be twe en 900 and 1100° C, and t he pe h i rimpa c tt oughne s sc ou l dber e a ched wi t ht he ghe s l i tde c r e a s ei n ha r dne s s.The HAZ mi c r o s t ruc G gh t ur e swe r e ma i n l ompo s edo ft hea f o r emen t i oned yc
mi c r os t ruc t ur e si nt hep i l i nes t e e l.Al t hought he pe he a ti npu to f35kJcm-1 r e su l t edi nah i rpe ak ghe t empe r a t ur eo ft he ne a r G f us i on G l i ne a r e a, coa r s e r r a i n, andl owe rt oughne s s, t hel owe rpe akt empe r G g a t ur er eg i onwa sad a c en tt ot heg r e a t e rt oughne s s, j wh i cht huscou l de f f e c t i ve l r even tc r a ck expan G yp s i on.The r e f o r e, t he we l d i ngp r oc e s si nvo l v i ngt he he a ti npu to f35kJcm-1 cou l ds t i l lmo r es t r ong l y
Y . Cie ta l./Journa lofI r onandSt e e lRe s ear ch, In t e rna t i ona l24 (2017) 966-972
i n f l uenc et oughne s si nt he HAZ and enhanc et he [12] we l d i nge f f i c i enc y . The mi c r o s t ruc t u r eo ft heba s e me t a la f t e rs e c G onda r he rma lc l i ngi sshowni nF i 6.Whent he yt yc g he a ti npu twa s35kJcm-1 andt hepe akt empe r a G t ur eo ft hef i r s tt he rma lc l ewa s1300° C, t hemi G yc c r os t ruc t u r e si nt hema t r i xwe r ema i n l c o m o s e do f y p l a t hba i n i t e, g r anu l a rba i n i t e, and qua s i G o l o n a p yg l f e r r i t e, wh i ch had subs t an t i a l l l o w e r t oughne s s y t hant heo r i i na lp l a t e s.Thes e c onda r he rma lc G g yt yc l i ng wa st henc a r r i edou ta tt hepe akt empe r a t u r eo f 800° C, wh i chi sbe twe ent hetwo G s et empe r a G pha t ur e, andt her e s i denc et ime wa ss osho r tt ha tt he
971
f e r r i t eandaus t en i t ed i dno tr e a chequ i l i br i umi nt h i s two G s er eg i on.The r e f o r e, t he o r i i na l ba i n i t e pha g f e a t ur e swe r er e t a i neddur i ngcoo l i ng.Al so, t hef i G na lmi c r os t ruc t ur e s we r e ma i n l edo fl a t h y compos ba i n i t e, g r anu l a rba i n i t e, qua s i G l lf e r r i t eand po ygona asma l lamoun to fpo l lf e r r i t e.Be c aus eo ft he ygona , eme r e n c eo fas m a l la m o u n to f o l o n a lf e r r i t e g p yg t het oughne s swa simp r oved, whe r e a st heha rdne s s wa sr educ ed.Whent hes e cond pe akt empe r a t ur e s , wa s900° C t he mi c r os t ruc t ur e so ft he HAZ we r e ma i n l ed o fg r anu l a rba i n i t e, f e r r i t e, and ycompos MGAi s l andd i s t r i bu t edon g r a i nbounda r i e s, wh i ch wa sex t r eme l rmf u lt ot hes t e e lt oughne s s. yha
(a) 20kJcm-1andSPT (s e c ondpe akt empe r a t ur e) o f800° C; (b) 35kJcm-1andSPTo f800° C; (c) 20kJcm-1andSPTo f900° C; (d) 35kJcm-1andSPTo f900° C.
F i 6. SEM mi c r og r aphsshowi ngba s eme t a lmo r l ogya f t e rs e c ondt he rma lcy c l e. pho g
Compa r ed wi t ht het oughne s sa t800° C, t ha ta t 900° C wa sl owe r.Comp l e t eaus t en i t i z a t i ono c cur r ed a t900° C, wh i ch wa sj us tt heno rma l i z i ngp r o c e s s. Be c aus eo ft hehe a ti npu to f35k Jcm-1a ndt h es l ow coo l i ng r a t e, pha s et r ans f o rma t i on wou l d oc cur t hr oughatwo G s er eg i on.Thus, t heamoun t so f pha f e r r i t eandma r t ens i t ewe r ei nc r e a s ed.Whent hehe a t i npu twa s35kJcm-1 andt hes e c onda r he rma l yt c l et empe r a t u r ewa s800° C, t heo r i i na laus t en i t e yc g r a i n bounda r sc l e a r l e r ved.MGA i s l ands g y wa y obs we r esma l landwe l ld i s t r i bu t edi ns i det heg r a i n.At 900° C, t he MGAi s l ands we r el a r rand ma s s i ve, ge t heg r a i nbounda r sno tobv i ous, andt heimpa c t ywa
t oughne s swa sl ow. Whent hehe a ti npu t wa s20 kJcm-1 andt he , s e conda r t h e r m a l c c l et e m e r a t u r ew a sa t8 0 0 ° C y y p aus t en i t i z a t i onoc cur r edpa r t i a l l tt hec r i t i c a lt emG ya r a t ur e.Howeve r, aus t en i t enuc l e a t i oncou l de a s i l pe y oc cura tt heg r a i nbounda r i e sbe c aus eo ft hesho r t d i s t anc ef o rt hed i f f us i ono fc a rbonanda l l oy i nge l e G men t sont heg r a i nbounda r i e s, wh i cht r an s f o rme dt o [ , ] MGAi s l and sdu r i ngt her a i dc oo l i ngp r o c e s s13 14 .The p MGAcons t i t uen td i s t r i bu t edont heg r a i nbounda r i e s andwi t har e l a t i ve l i a rboncon t en tcou l dno t yh ghc bef u l l i ned wi t ht he ma t r i x.Af t e rt hes t e e l ycomb wa ssub e c t edt oex t e rna lf o r c eo ri n t e rna ls t r e s s, j
972
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c r a ck i ngo c cu r r edandt het oughne s so ft hes t e e lwa s [ ] r educ ed15G17 .Be c aus eo fc r a ck p r opaga t i on a l ong r a i nbounda r i e s, impa c tt oughne s s wa sde c r e a s ed. g Mo r eove r, t hef i neba i n i t es t ruc t u r eandt hed i s t r i G bu t i on o f MGA c ons t i t uen t ss t r ong l n f l uenc et he yi [ ] me chan i c a lp r ope r t i e so fs t e e l18G20 .Whent hehe a t -1 i npu twa s20kJcm andt hes e c onda r t h e r m a l y ( ) , c c l et e m e r a t u r e h i h e rt h a n w a s9 0 0° C A y p g c 3 r a i nr e f i n e m e n ta n du n i f o r m d i s t r i b u t i o no f t h e M G g Acons t i t uen twe r er e a l i z ed, wh i chc ou l de f f e c t i ve l y even tc r a ckexpans i on andsubs t an t i a l l nc r e a s e pr yi t oughne s s.Whent hehe a ti npu twa s35kJcm-1 andt hes e c onda r he rma lc l et empe r a t u r e wa s yt yc 800o r900° C,t heva l ueo ft heimpa c tt oughne s swa s r e l a t i ve l ow. yl
4.Conc l u s i on s
(1) Wh e nt h ewe l d i ngh e a ti npu tf o rt h eh i G s t r a i n gh X80p i l i nes t e e lwa s17-25kJcm-1 , be t t e rimG pe c tt oughne s swa sa ch i evedi nt hec oa r s e G r a i na r e a pa g o ft he HAZ.Ast he we l d i ng he a ti npu t wa si n G c r e a s ed f u r t he r, t he impa c tt oughne s s de c r e a s ed r e a t l heha r dne s sde c r e a s eds l i t l t hi n G g yandt gh y.Wi c r e a s i nghe a ti npu t,t hevo l umef r a c t i ono ff e r r i t ea l G soi nc r e a s ed, andt hef i nel a t h MGA i s l ands we r e t r ans f o rmedi n t o a ma s s i ve b l o ck, wh i ch f u r t he r c aus edt heha r dne s st obei nc r e a s ed.Be c aus eo ft he l a r t r e s sc onc en t r a t i onbe twe ent her i i d MGAi s G ges g l andandt hema t r i x, c r a ckswou l df o rme a s i l t h G ywi i nt hec oa r s e G r a i nz one. g (2) Whent hehe a ti npu twa s35kJcm-1 and t hepe akt empe r a t u r ewa sbe twe en900and1100° C, h i rimp a c tt oughn e s swa sa c h i e v e d.Wh e nt h ep e ak ghe t empe r a t u r ewa s1200-1300° C, t h emi c r o s t r u c t u r ei n t hema t r i xwa sma i n l ompo s edo fg r anu l a rba i n i t e. yc Theg r a i nwa sc oa r s eandt heMGAi s l andswe r ema s G s i ve, wh i chr e su l t edi nal owimpa c tt oughne s sanda h i a r dn e s s.Wh e nt h eh e a ti npu twa s20k Jcm-1 ghh andt h ep e a kt empe r a t u r ewa s900-1300° C, g r e a t e r
impa c tt oughne s swa sa ch i eved. (3) Whent hehe a ti npu twa s35kJcm-1 and t hef i r s tpe akt empe r a t ur ewa s1300° C, l owimpa c t t oughne s swa sa ch i eveda f t e rs e conda r he rma lc G yt y c l ebe twe en800and900° C.Whent hehe a ti npu twa s 20kJcm-1 , t heimpa c tt oughne s sa f t e rt hes e c G onda r t h e r m a l c c l ea t9 0 0 ° C w a sh i h e rt h a nt h a t y y g a t800° C.
Re f e r enc e s
[1] M. So l iman, H.Pa l kowsk i, Ma t e r.De s. 88 (2015) 759 G 773. [2] YH.Yang, L.Sh i, Z.Xu, HS.Lu, X.Chen, X.Wang, Eng.Fr a c t.Me ch. 148 (2015) 337 G 349. [3] YH.Chen, Y.Wang, B.Han, Tr ans a c t i onso fMa t e r i a l sand He a tTr e a tmen t28 (2007) No 1, 79 G 82 (i nCh i ne s e) . [4] L Y.Lan, C L.Qi u, D W. Zhao, X H.Gao, L X.Du, Ma G t e r. Sc i.Eng.A529 (2011) 192 G 200. [5] B C.Kim, S. Le e, N J.Kim, D Y. Le e, Me t a l l.Ma t e r.T r a n s.A 22 (1991) 139 G 149. [6] R T. L i, X R. Zuo, YY.Hu, Z W.Wang, D X.Hu, Ma t e r. Cha r a c t. 62 (2011) 801 G 806. [7] X R. Zuo, Z Y. Zhou, Ma t e r.Re s. 18 (2015) 36 G 41. [8] YP.Wang, X R.Zuo, J L.L i, S t e e l.Re s. I n t.86 (2015) 1260 G 1270. [9] HH. Sayyed, I n t. J.Pr e s.Ve s.P i 85 (2008) 879 G 884. p. [10] Y.Gu, P.Ti an, X.Wang, X L.Han, B.L i ao, F R.Xi ao, Ma t e r.De s. 89 (2015) 589 G 596. [11] WW.Xu, QF.Wang, T.Pan, H.Su, C F.Yang, J. I r on S t e e lRe s. I n t. 14 (2007) No 5, 234 G 239. [12] M. Zr i l i c, V.Gr abu l ov, Z. Bur z i c, M.Ar s i c, S. Sedmak, I n t. J.Pr e s.Ve s.P i 84 (2007) 139 G 150. p. [13] S.Moe i n i f a r, AH.Kokab i, HR.Mada ah Ho s s e i n i, Ma t. De s. 31 (2010) 2948 G 2955. [14] X X.Chen, Z K.Xue, Ac t a J.Di, L.Ca i, X X.Xi ng, C ) 28 (2015) 883 Me t a l l. S i n.(Eng l.Le t t. G 891. [15] S J. Sun, M.Pugh, Ma t. Sc i.Eng.A335 (2002) 298 G 308. [16] C t a l l.Ma t e r.Tr ans.A25 (1994) L.Dav i s, J E.Ki ng, Me 563 G 573. [17] P.Mohs r l s en, OM.Aks e l s en, E. en i, J K.So l be r g, M.Ka t a l l.Ma t e r.Tr ans.A45 (2014) 384 G 394. Øs t by, Me [18] C L.He, HB.Wu, W.Yang, X M.Wang, S J. Shang, X Ac t a Me t a l l. S i n. 39 (2003) No 10, 1019 G 1024 (i nCh i ne s e) . [19] Y.Zhong, F R.Xi ao, J W.Zhang, YY.Shan, W.Wang, t a Ma t e r. 54 (2006) No 2, 435 G 443. K.Yang, Ac [20] C H. Ch e n, J.Ma t e r. S c i. 46 (2011) 6424 G W.L i, Y.Wa ng, Y 6431.