The solubility of tantalum in eight liquid rare-earth metals

The solubility of tantalum in eight liquid rare-earth metals

108 JOURNAL THE SOLUBILITY METALS* D. H. DENNISON, OF M. TANTALUM J. TSCHETTER AND IN K. EIGHT A. OF THE LESS-COMMON LIQUID GSCHNEIDN...

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108

JOURNAL

THE SOLUBILITY METALS*

D.

H.

DENNISON,

OF

M.

TANTALUM

J. TSCHETTER

AND

IN

K.

EIGHT

A.

OF THE LESS-COMMON

LIQUID

GSCHNEIDNER,

METALS

RARE-EARTH

JR.

Institute for Atomic Research and Departments of Metallurgy and Chemistry, Iowa State University, Ames, Iowa (U.S.A.) (Received

August

a+th, 1965)

SUMMARY

The solubilities of tantalum in liquid gadolinium, terbium, dysprosium, holmium, erbium and thulium have been determined from the melting point of the rareearth metal to N 1800°C, to N Igoo’C for scandium, and to N 20oo’C for lutetium. The change of the transition and melting points by tantalum has been measured, and the partial molal heats of solution of tantalum in the rare-earth metals calculated from these data. The liquid solubility of tantalum was found to depend upon the atomic size difference between the rare-earth solvent and the tantalum solute, i.e. the smaller the size difference the greater the solubility at a given common temperature (e.g. 1700°C). These results also suggest that the atomic size factor curves presented by STRAUSS, WHITE AND BROWN for liquid alloys should be modified.

INTRODUCTION

Much of the rare-earth metallurgy is based on the use of tantalum crucibles. Spectrochemical analyses have indicated that tantalum is picked up by the rareearth metals, especially scandium and the heavier lanthanide metal+, however, no quantitative data exist. Because of this lack of information, this study was begun. Furthermore, in our high-temperature enthalpy study (from room temperature to above the melting point) it is necessary to know the quantity of tantalum dissolved in these liquid metals, so that a correction can be made for this contamination, which in turn dictated the choice of rare-earth solvents. EXPERIMENTAL

Samples of the rare-earth metals were sealed in thick-wall tantalum crucibles and heated to a temperature above their melting points for one hour. During this heating period the liquid rare-earth metals became saturated with tantalum. Several preliminary experiments showed that saturation was reached between 20 and 40 min; thus the one-hour holding time was sufficient to establish equilibrium conditions for *

Contribution

No.

1782.

Work

was performed

Energy Commission. J. Less-Common

Metals, IO (1965) 108-115

in the Ames

Laboratory

of the U.S.

Atomic

SOLUBILITY OF TANTALUM

ro9

IN EIGHT LIQUID RARE-EARTH METALS

all samples. Temperatures were determined by using an optical pyrometer sighting into “black-body holes” drilled into the bottoms of the crucibles. A sample was heated in a vacuum of 10-5 torr by using an induction furnace. When the one-hour holding period was completed the specimen was dropped into a water-cooled copper receptacle. The thick-wall tantalum crucible was machined-off, and the rare-earth-tantalum alloy was then chemically analyzed for tantalum. It was assumed that during the quenching period, the dissolved tantalum did not have time to precipitate and settleout in the bottom of the crucible. That is, the tantalum content of the quenched alloy is representative of the liquidus composition at the particular temperature from which the alloy was quenched. The rare-earth metals were prepared in this laboratory by the metallothermic reduction techniquel.2. The impurity contents of these metals are listed in Table I. The 99.9+:/o pure tantalum rod, from which the crucibles were machined, was obtained from Fansteel metallurgical Corp.

CHEMICAL

AND SPECTROSCOPIC

ANALYSIS

OF THE RARE-EARTH

METALS

SC

H C N 0 F Mg Al Si Ca SC Ti Cr Fe Ni Cu Y S111 Eu (;d Tb Dy Er Till Yb Lu Ta

0.0018

0.0048 0.04" 0.0045
0.0175 0.0005 0.07

<0.0003
0.04

0.012

0.002

0.002 -_

0.006

0.005 0.005 0.03 0.005 0.005

0.003

0.003 0.0012

0.007

0.03

-.

0.0045

0.006

0.02

0.004 0.013 0.003 0.04 0.02

-

-

<0.002



<0.05 <0.05 co.225

-

0.0068 0.0054 -

0.005

0.031
0.02

0.04 -

0.0005 o.oorg <0.0005

0.01

-

0.02


0.03

(0.02

(0.04

--

-

-

0.002

-

(0.01

-

-



0.005 0.05

The melting points and transition temperatures of six of the rare-earth metals (Gd, Tb, Dy, Ho, Er Tm) saturated with tantalum were determined by differential thermal analysis using platinum/platinum-r3O/b rhodium thermocouples. The melting points of the scandium and lutetium alloys were determined by means of an optical pyrometer using the method of PIRANI AND ALTERTHUM~. J. Less-Commow

Metals,

x0

(x965) 108-r

15

110

D. H. DENNISON,

M. J. TSCHETTER,

K. A. GSCHNEIDNER,

JR.

Each rare-earth-tantalum alloy sample of approximately 0.5 to 0.8 g was weighed and treated with 75-100 ml of 6 M hydrochloric acid. After the reaction had subsided, the insoluble tantalum residue was filtered off and washed with water. The filtrate was reduced to about 40 ml in volume by boiling and then diluted to volume in 50 ml volumetric flasks for subsequent determination of the rare-earth concentration. The wet filter paper containing the tantalum was placed in a platinum dish and decomposed with concentrated sulfuric acid followed by nitric acid and hydrogen peroxide. After decomposition and oxidation of the filter paper, 50 ml of 48% hydrofluoric acid and 20 ml of concentrated sulfuric acid were cautiously added to complete the t~talum dissolution. The solution was heated until heavy fumes of sulfuric acid evolved for at least 15 min. After cooling, the sides of the platinum dish were washed with concentrated sulfuric acid. About 0.5 g of ammonium persulfate was added to oxidize any remaining organic impurity and again heat was applied until heavy fumes evolved from the solution for IO min. When the solution was just cool enough to handle, it was transferred to a 5o-ml volumetric flask and stoppered. Because the content of tantalum present in the rare-earth varied from 0.10% to possibly IO%, the rare-earth concentration was also determined in order to obtain an estimate of the amount of tantalum present. The amount of rare earth was determined by a direct titration4 with 0.05 M EDTA at a pH of five. Xylenol orange was used as indicator in a hexamethylenetetramine buffered solution. The tantalum was determined spectrophotometrically according to the procedure of WATERBURY AND BRICKER~, by using hydroquinone as the chromogenic reagent in a sulfuric acid media, However, the method of sample treatment described here eliminated the need for the extraction step included in their procedure. A standard curve ranging from 30 to 300 pg of tantalum per ml was made for the tantalum determination. This two step dissolution for the rare-earth-tantalum alloys has proved to be the most advantageous method of dissolution. It provides an easy separation and simple dissolution. Qualitative tests indicate that the amount of rare earth carried over in the sulfate portion is limited to trace amounts. Semi-quantitative tests on the hydrochloric acid portion reveal 0.01 y0 or less tantalum present. RESULTS

The thermal analysis results are summarized in Tables II and III, in which TABLE

II

TRANSITION RARE-EARTH __-._

Metal

SC Gd Tb DY HO

TEMPERATURES ALLOY

OF THE

PURE

RARE-EARTH

METAL

AND

THE

SATURATED

-Pwz metal

Saturated with Ta

Temp. (“C)

Ref.

1335 1258-+2 1287+3 138418 1428f ‘4

GSCHNEIDNERG this paper this paper GSCHNEIDNER~ Gs~~NE~~NER~

J. Less-Common

Metals, IO (1965) IO%1x5

-~

Temp. (“C)

Ref. -

1373iIo 1236f5 Iz9IiS 1377f8 -

MARDON eta1.7 this pptper this pitper this pqer -

TANTALUM-

SOLr!BILITY OF TANTALUMIN EIGHT LIQUID RARE-EARTHMETALS

III

are compared the transition (Table II) and melting temperatures (Table III) of the rare-earth metals saturated with tantalum to those of the pure metals. These data indicate that the addition of tantalum raises the transition temperature of scandium, and lowers that of gadolinium (Table II). For terbium and dysprosium the transition temperature is unchanged within experimental error from that of the pure metal by the addition of tantalum. The effect of tantalum on the melting point of all these eight rare-earth metals (Table III) is quite difficult to assess, because in general the two sets of melting-point values agree with each other within experimental error. The data for scandium, erbium and lutetium suggest that the melting point is fowered by tantalum forming a eutectic at low tantalum concentrations. The melting point of scandium saturated with tantalum determined by MARDONand co-workers7 is in very good agreement with our value. TABLE XELTING

III TEMPERATURES

AND

SOLUBILITY

OF

TANTALUM

AT

THE

MELTING

TEMPERATURE

OF

SATURATEDTANTALUIVL-RARE-EARTHALI,OY ....___~_ nr

eta1

-_-

Pure metul

?‘enlp.

Saturated with Ta Rej.

w/ SC

7539

SC

Gil ‘I% 1))

Ho Er

Till T-11

1312+2 ‘35’14 ‘409 ‘470

GSCHNEID~~ER~

this paper this paper

Temp. WI

Composztion (at.“/b Ta)

15i9+r5 752’$r5

3.LfO.2

GSCHNEIDNER"

I31’ztS 1354+9 ‘408rt9 14681t9

1g22

GSCHNEIDWER~

1490+-m

‘545i 15 rG75115

GSCHNEIDNER~

GSCHNEIDNER~

x548* 15 IGGO-I_15

this paper

0.06~0.02 O.I=j~O.O3

0.19~0.06 0.36io.04 044f=J7 O.i>j+o.o j 1.4-&O.’

Ref.

this paper Xtuwox

this this this this this this this

et al.7

paper paper paper paper paper paper paper

-

The liquidus data are listed in Table IV and shown in Figs. I and 2. From the melting point data given in Table III and the liquidus points, we have determined the eutectic compositions in the lutetium-and scandium-tantalum systems to be 1.qk0.1 at.?; and 3.220.2 at.“,d, respectively. For the other rare-earth metals the compositions, which correspond to the intersection of the liquidus curves with the eutectic (peritectic) temperatures, are listed in Table III. The error was estimated by taking into account the variation in the eutectic (peritectic) temperature and the spread of the liquidus data. The reliability of these solubility data is dependent primarily on the accuracy of the temperature readings and the chemical analyses. The accuracy of a temperature reading is estimated to be between 0.5 and I.o”/~.The accuracy of chemical analysis is estimated to be less than f 5’+; of the tantalum content. The liquidus data were fitted by the least-squares method to the equation:

where N is the atomic fraction of tantalum, T the absolute temperature, and A and U experimental constants. These constants are listed in Table V, along with the partial molal heats of solution of tantalum in the rare-earth metals at infinite dilution. These

D. H. DENNISON,

112 TABLE

M. J, TSCHETTER,

METALS

Tantalum

content

Rare-earth

Tem$erature

metal

PC)

(“~0

(wt.%)

lat.%)

SC

1572 1605 1613

1845 1878 1886

3.22

1659 1667 1672 1800 1812 1888

1932 1940 1945 2073 2085 2161

11.8 12.1 12.7 16.2

1381 1502 1584 1674 ‘772

1654 1775 1857 1947 2045

1431 1474 1605

1704 1747 1878

‘705 1746 1615

1978 2019

0.35 0.46 0.56

1888

0.41

1693 1762 1830

1971 2035 2103 1800

0.54 0.76 0.87

Gd

Tb

=Y

Ho

1527 1576 1651

Er

Tm

Lu

1751 1773

1929 2024 2046

‘576 1617

1849 18go

1677 1719 1781

1950 1992 2054

1662

1935 1976 2002 2012 2084

1703 1729 1739 1811 1862

molal

heats

of solution

equilibrium

AH

5.07 0.07 0.11 0.17 0.22

0.39 0.22 0.20

0.34 0.19 0.18 0.31 0.40

Metals,

IO

0.47 0.62 0.79 0.99 0.51 0.71 0.82 1.13 1.24 0.72 0.84 1.11 1.25 1.50

I.34 1.60

I.34 I.45 I.69 I.91 2.31

I.39 1.50 I.75 I.97 2.39 2.43 3.35 3.91

2.35 3.28 3.79

(ARm Ta) were

calculated

Iiq. r.e.~ (r.e.,

=

(1965)

0.79 0.46

I.34

-

Rd(ln d+.

J. Less-Common

0.49 0.36 0.48 0.68

0.77 0.90 I.19

Ta~,@Ta~in

=AH’+s+AH%a

17.7 0.09 0.13 0.20 0.26

0.55 0.77 0.89 I.22

2135 2244 2310

1971 2037

4.39 4.88

0.50 0.51 0.68 0.87 I .08

1803 1878

1530 1605 1656

3.32 3.49 4.59 4.36 4.II

15.5 14.7 15.6 17.2

1849 1924 2010 2081

‘737 1808

for the

JR.

IV

SOLUBILITY OF TANTALUM IN RARE-EARTH

partial

K. A. GSCHNEIDNER,

108%115

N)

rare-earth

from

the van’t

metal)

Hoff

expression

:

(2)

SOLUBILITY OF TANTALUM IN EIGHT LIQUID RARE-EARTH

__.

0

04

Q6 ATOMIC

1.2 PERCENT

1.6 TANTALUM

METALS

113

20

Fig. I. Solubility of tantalum in liquid rare-earth metals.

I

I

L

1.4?.I% 1600 Lu +Ta 1500 &Sc+Ta

14000L.~

2

4

6

I

I

2

4

--I

6

ATOMIC PERCENT TANTALUM

Fig. 2. Lutetium-rich end and scandium-rich tantalum phase diagrams.

end of the lutetium-tantalum

and scandium-

where AHmrB is the heat of fusion of tantalum and R is the gas constant. AHmra was calculated by multiplying the estimated entropy of fusion of tantalum (1.76 e.u.)* by the temperature which corresponds to mid-point of the temperature range over which the solubility data have been determined. We have assumed that these rare-earth metals are not soluble in solid tantalum over the temperature range of these measureJ. Less-Common

Metals, IO (1965) 108-115

D. H. DENNISON,

114 TABLE

K. A. GSCHWEIDNER, JR.

V

SOLUBILITY POINT

M. J. TSCHETTER,

CONSTANTS,

TEMPERATURE,

HEAT

A x 10-3

SC Gd Tb

-2.317

-5.769 -4.801 - 6.446 -4.651 -5-727

Dy Ho Er Tm Lu

ments.

OF SOLUTION,

AND PARTIAL

MOLAL

B

-0.2079 0.3356 0.0471 0.9729 0.2167

0.8884 I. Icq o-8935

ESTIMATED

HEAT

HEAT

OF FUSION

OF TANTALUM

AT

MID-

OF SOLUTION

AH (kcal/male)

Mid-$oint tern+. (OK)

Af+rra

AR%%

10.60 26.40

2003

3.53 3.26 3.28 3.51 3.42 3.39 3.44 3.74

7.07 23.14 x8.69 25.99 17.87

1850

21.97

1862

29.50

1996

21.29 26.21

1941

274’

x9.52

24.42

2123

192.5

(kcallmole)

In view of the results reported by SPEDDING AND DAANE* we believe that this is a reasonable assumption.

(kcal /mole)

22.82 ::::8’

and by HABERMANN

AND DAANE** DISCUSSION

creasing solvents

The solubility of tantalum in the liquid lanthanide metals increases with inatomic number of the lanthanide at a given temperature common to all the (Fig. I), This behavior is quite different from that observed for magnesium

%I,

SIZE

I.1 FACTOR,

1.3 RB/R4

Fig. 3. Temperature coefficient of liquid solubility vs. size factor. 0, Tantalum in liquid rareearth metals; LI, data points taken from STRAUSS, WHITE AND BROWNIE. * No change in the lattice parameter of tantalum dendrites grown from liquid La, Ce, Pr, Gd, Dy and Er compared to that of pure tantaluml. ** No change in the superconducting transition of a tantalum dendrite grown from liquid yttrium compared to that of pure tantalum*. J. Less-Common

Metals,

IO (1965)

108-115

SOLURILITY

OF TANTALUM

in some solid

lanthanide

IN EIGHT LIQUID RARE-EARTH metals 10. In the study

JOSEPH AND GSCHNEIDNER~~ ubilities

we must take into account

and solute, ever,

noted

but also the lattice

the shear

modulus

expect

this factor

appear

that the observed

decreases

with

to be important solubilities

depend

primarily

of a high-melting

metal

size differences

pointed

eqn. (I) vs. the size factor

the two

liquid

points BROWN the

(solid

plotted

for

curve,

they

curve

behavior tantalum points

lines)

(as shown was noted alloys

lie slightly

Thus,

V, do not

show

were

drawn

constants

are in a region by when

the the

was compared

lines)

of STRAUSS, WHITE alloys

B solubility to the data

to the left of the curve

off

be more

constant given

drawn

lie

data

and suggest

might

which

by

of eqn.

that

constant

of

systems.

Although

the

STRAUSS-WHITEthe adjustment

appropriate. (I)

ago

AND BROWNIE and

points. the

years

dependent

of the A solubility

to best fit their

of few points

dashed

not

it would

for the solution

were approximately

A plot

lanthanide-tantalum

how-

a systematic

Several

is shown in Fig. 3 for the eight rare-earth-tantalum

which

the

alloys, we would

alloys.

for the solubility.

solvent

metals.

liquid

sol-

solvent

to scandium.

in Table

above

Also shown in Fig. 3 are some of the data points the curves

these

solid

between

and, therefore,

out that the solubility

in a low-melting

between

size difference For

alloys

observed

upon the size difference,

to lutetium

size as noted

STRAUSS and co-workers11,12

is zero

the

for the lanthanide-tantalum

from gadolinium

the solvent

to explain

of the solvent.

modulus)

solubility constants, summarized

The

upon

rigidity

115

of the magnesium-lanthanide

in order

not only the atomic

(or rigidity

as we proceed

variation

that

METALS

A

of

similar

for the rare-earth-

STRAUSS~~, i.e. the rare-earth

by STRAUSS based

on approximately

ten systems.

KEFERENCES I 2

3 4 5 6

F. H. SPEDDING AND A. H. DAANE, Progu. h’ucl. Energy, Ser. V, I (1956) 413. .4. H. DAANE, in F. H. SPEDDING AND A. H. DAANE (eds.), The Rare Earths, Wiley,

New York, 1961, p. 102. M. PIRANI AND H. ALTERTHUM, Z. Elektrochem., 29 (1923) 5. J. KINNUNEN AND B. WENNERSTAND, Chem.-Analyst, 46 (1957) gz. G. R. WATERBURY AND C. E. BRICKER, Anal. Chem., 29 (1957) 1474. K. A. GSCHNEIDNER, JR., Application of vacuum metallurgy to the purification of rare-earth metals, Eighth Conf. on Vacuum Metallurgy, June 21-23, 1965, New York; to be published in Conf. Proc. P. G. MARDON, 1. L. NICHOLS, 1. H. PEARCE AND D. M. POOLE, n’atuve, 189 (1961) 566. K. A. GSCHNEI~NER, JR., SolidState Phys., 16 (1964) 275. C. E. HABERMANN AND A. H. DAANE, 1. Less-Common Metals, 5 (1961) 134. Ii. R. JOSEPH AND K. A. GSCHNEIDNE-R, JR., Solid solubility 07 r&g&i~~ in some lanthanide metals, Trans. AIME, 233 (Nov., 1965). S. W. STRAUSS, J. L. WHITE AND B. F. BROWN, Acta Met., 6 (1958) 604. S. W. STRAUSS, Acta Met., IO (1962) 171.

J. Less-Common

Metals, IO (1965) 108%r15