Traditional biotechnology for new foods and beverages

Traditional biotechnology for new foods and beverages

Available online at www.sciencedirect.com Traditional biotechnology for new foods and beverages Jeroen Hugenholtz The food and beverage industry is r...

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Available online at www.sciencedirect.com

Traditional biotechnology for new foods and beverages Jeroen Hugenholtz The food and beverage industry is re-discovering fermentation as a crucial step in product innovation. Fermentation can provide various benefits such as unique flavor, health and nutrition, texture and safety (shelf life), while maintaining a 100% natural label. In this review several examples are presented on how fermentation is used to replace, modify or improve current, artificially produced, foods and beverages and how also fermentation can be used for completely novel consumer products. Address Swammerdam Institute for Life Sciences, University of Amsterdam and Coca-Cola Corporate Research, Mainburger Strasse 19, 84072 Au/ Hallertau, Germany Corresponding author: Hugenholtz, Jeroen ([email protected])

Current Opinion in Biotechnology 2013, 24:155–159 This review comes from a themed issue on Food biotechnology Edited by Elaine E Vaughan and Jeroen Hugenholtz For a complete overview see the Issue and the Editorial Available online 8th February 2013 0958-1669/$ – see front matter, # 2013 Elsevier Ltd. All rights reserved. http://dx.doi.org/10.1016/j.copbio.2013.01.001

Introduction The process of fermentation was traditionally leveraged by the human population to increase the shelf life of perishable agricultural produce such as milk, vegetables and meat. This has resulted in a vast variety of fermented foods and beverages that is still the main part of the human diet in many under-developed countries and in most countries in South-East Asia. In North America and Europe which have extremely efficient and rapid distribution systems and an overall availability of cooling and freezing systems, most of the traditional fermented products, with the exception of fermented dairy (yoghurt and cheese) and meat (sausages) have been replaced by fresh agricultural produce, making the process of fermentation obsolete. This trend away from fermentation seems to have come to a recent stop and is now gradually reversing. More and more people (and food companies) are regaining interest in traditional and more natural foods and there is a growing dislike for the processing and energyinput that is needed to maintain freshness of agricultural crops. In addition, the food and beverage industry is continuously trying to innovate within the constraints of sustainability and naturalness. All these recent develwww.sciencedirect.com

opments are leading to increased interest and activity in fermentation technology by all consumer goods industries, big and small. This trend is not really visible in the scientific literature and (not yet) in the patent literature, so some referencing will be made to company-websites as support of statements made in this contribution.

Fermentation for all-natural foods or beverages Fermentation, nowadays, is all about bringing unique signature flavors and other benefits to consumer products in a 100% natural way. This is done using, mainly, two different approaches. The ‘easiest’ is to turn a traditional, home-grown, product into a large scale process. Examples are the dairy product, kefir [1], which is a traditional liquid fermented dairy product using a mixture of lactic acid bacteria, yeast and fungi for the fermentation of milk, resulting in a yoghurt-like, slightly alcoholic product which has traditionally been consumed by millions of people in, especially, Eastern Europe and supposedly conveys spectacular health benefits to the consumer [2]. The fermentation process is, typically, conducted at home on, or close to, the stove and using small leftovers of previously produced kefir or a small kefir granule purchased at the local grocery store, as inoculum. Only recently, the larger dairy companies have managed to upscale this process to an industrial scale using active and stable starter cultures just as is the daily practice for mainstream dairy products such as yoghurt and cheese. Another example is the traditional drink of Kvass (http:// rbth.ru/articles/2012/06/22/kvass_russias_real_national_drink_15952.html), which is a result of fermentation of kitchen left-overs mainly consisting of bread bits. This fermented product is also traditionally made at home with a final composition depending on the type of left-overs used and the nature of the locally evolved microbial culture. This traditional beverage is now also marketed by larger companies, also outside the originating country, Russia. The main challenge of these companies is to prepare this family drink with a constant quality and, especially, without alcohol. This is basically done by using controlled fermentations with standardized starter cultures and similar fermentation conditions (short, low temperature) as used for non-alcoholic beer production. Several more examples can be found of food and beverage companies launching new or improved fermented products based on traditional biotechnology [3] (http://bycristinaybarra.com/2012/10/27/burnarj-the-firstsparkling-drink-with-andalusian-taste/, http://www.calpis. net/features/story/index.html, www.the-spirit-of-georgia. de, http://www.doehler.com/en/our_products/beverage_ and_dairy_bases/fermented_products) (Figure 1). Current Opinion in Biotechnology 2013, 24:155–159

156 Food biotechnology

Figure 1

Kefiy

Boza

Amazake

Amasi

Fruit vinegars

Tr fe adi r pr me tion o d n t al uc ed ts

Kombucha

Lassi

Kvass

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Example of traditional fermented beverages from across the world.

A second approach followed by many consumer goods companies is to transfer a successful, large-scale, fermentation process to other substrates. One typical example is, again, kefir, which traditionally is a dairy product, using milk as substrate. The newest development is to use the traditional kefir culture for fermentation of other substrates, such as fruit juice, resulting in products called ‘fruit kefir’ or something similar. Other examples are biological soft drinks such as Bionade (http://dizzyfrinks. com/drink/bionade-holunder-elderberry/) (in Germany, Switzerland, Austria) and Tumult (http://news.softpedia. com/news/Coca-Cola-Comes-Out-with-Tumult-the-SoftDrink-that-Tastes-like-Beer-216150.shtml) (in France) where the microorganisms of the traditional, fermented tea drink Kombucha [3] have been used for fermentation of malt, leading to a non-alcoholic soft drink with unique flavor for the adult market.

percent natural technology to raise vitamin levels in foods and beverages. Numerous examples, especially involving dairy applications, have been presented showing natural enrichment with riboflavin [4], folate [5], vitamin B12 [6], vitamin K2 [7] and sometimes several of these vitamins, simultaneously [8,9]. The latest developments in this area are discussed in another chapter of this Special issue [10].

In addition to offering unique sensory sensations, as the label on the package or the advertisements will most likely tell us, several other benefits can be offered using the process of fermentation. In this overview only some recent developments in the health arena will be discussed, such as natural fortification with vitamins, benefits addressing obesity and increase of anti-oxidant content.

On the basis of the successful applications in dairy products [4–6], vitamin enrichment in many other fermented food products should be possible. Using the high folate-producing Lactobacillus plantarum strain described by Hugenschmidt and co-workers [11], many novel fermented consumer products seem possible since many traditional fermented products involve the use of Lb. plantarum and this lactic acid bacterium can be found on almost any agricultural crop including animal produce. Vitamin fortification has been described for a large number of traditional fermented foods such as soy sauce [12], kimchi [13], and several others [14]. The work by Santos and coworkers, just show that this process could also be used for novel fermented consumer products, in this case fermented melon, where both the lactic acid bacteria Lactobacillus reuteri and Lb. plantarum showed much higher folate production on melon than on other natural substrates [9].

Fermentation for natural fortification

Fermentation for addressing obesity

Over the past 10 years, the process of fermentation has become recognized as a relative easy and one hundred

The developed world is facing a major threat in the overall health of its population. In many countries,

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Traditional biotechnology for new foods and beverages Hugenholtz 157

already more than half of the population is overweight and the number is growing at an alarming rate. These overweight people do not just lack discipline in that they eat too much and have too little exercise, but often have reached a serious state of illness (obesity) that needs medical attention. Food and beverage industries (are trying to) show their responsibility in these health issues and are putting major R&D efforts in developing consumer products that lead to reduced overall food and energy intake. One focus of this R&D is to reduce carbohydrate calories in food and beverages. Fermentation, almost by definition, will contribute to calorie reduction by converting sugars into organic acids or ethanol, although the maximum calorie reduction that can be reached in such fermentation processes cannot be more than 25%, since organic acids contain 3 kcal/g versus 4 kcal/g for sugar. Another approach of the food and beverage industry is to develop consumer products or ingredients that lead to early satiation of the consumer. The satiation factors can convey their activity at different moments in the sequence of eating and digestion, from sensing the product before consumption, to physically bulking the stomach or by release of signals at a later location in the digestive tract. One of the signals that have been shown to play a role in this satiety cascade, is organic acids such as propionic acid, butyric and acetic acid [15,16,17]. These studies indicate that short chain fatty acids regulate food intake through control of gut hormone expression such as peptide PYY and glucagon-like peptide. For acetic acid (28 mmol in a serving of vinegar) [18,19] and propionic acid (2.45% in bread) [20] actual dosages have been described that lead to satiety response in humans through delay of the gastric emptying rate and lowered blood glucose and insulin reponses. As these acids are typically produced by fermentation, satietyinducing fermented foods or beverages could be produced using a propionic, acetic and/or butyric acid bacterium as a starter. In South-East Asia, and especially Japan, products from acetic acid fermentation, such as vinegar, have a traditional healthy image, and several other health benefits, such as protection against inflammatory bowel diseases and colon cancer, seem to be associated with the fermentative production of short chain fatty acids [21,22].

Fermentation for increasing anti-oxidant activity Many fruits and vegetables are more-and-more appreciated for their natural content of valuable anti-oxidants, such as lycopene (tomatoes), equol (soy), resveratrol (red grapes, berries, pomegranate), hesperidin and naringin (oranges), and quercetin (fruits, vegetables). Besides protecting the fruit or fruit juice directly from oxidation and undesirable browning and flavor changes, these antioxidants are also, sometimes, claimed to convey antioxidant activity to the consumer and protect the human cells from destruction by oxidative radicals. The efficacy www.sciencedirect.com

of these anti-oxidants is mostly determined by how they are taken-up by the human body. Recent studies have shown that enzymatic and microbial activity (fermentation) can lead to conversions of several polyphenolic antioxidants such as hesperidin [23,24] and equol [25,26], leading to more efficient uptake and thus higher bioavailability of the plant polyphenols. As such, fermentation could also contribute to improved health of the consumer on the level of increased anti-oxidants and there are clinical studies indicating that this is indeed the case for the examples of orange (hesperidin) and soy (equol) [24,26]. For a more detailed overview on polyphenols in foods and their supposed health aspects, the reader is referred to another chapter in this Food Biotechnology issue [27].

Fermentation for even longer shelf-lives Traditionally fermented consumer products have relatively long shelf-lives ranging from about 4 weeks for liquid fermented dairy products to a year or longer for some dry fermented sausages and alcoholic beverages. Still, there is always a need for longer and more complete protection. The fermented foods and the fermented, nonalcoholic, beverages usually still contain large residual levels of sugar and of various amino acids, vitamins and minerals allowing growth of a large number of acidtolerant microorganisms which are mainly yeast or fungi. To address this problem, food microbiology research has devoted much attention to finding microorganisms, and especially lactic acid bacteria, that produce antifungal compounds. A number of antifungal-producers have been identified [28–30] and also some unique antifungal components have been elucidated [31,32] such as various cyclic peptides and metabolites such as 3-phenyllactic acid. A recent study by Crowley and co-workers show that such antifungal-producers can also be used for longer shelf-lives of fresh fruits such as pear and grapes [33]. When these antifungal-producers were applied by us in various fruit juices, the (fermented) products, clearly, showed longer protection against fungal growth (Figure 2). The challenge for the food industry is, now, to make sure that these antifungal fermentations still have the right flavor attributes, that they combine well with the fermentations that deliver other benefits and that the right strategy is chosen with respect to labeling legislation (f.i. in situ fermentation for flavor and other — antimicrobial — benefits will lead to other labeling than addition of fermented ingredients with the direct purpose of controlling fungal growth).

Conclusions and perspectives Fermentation can deliver many benefits to foods and beverages. Besides unique flavors and textures as exemplified in traditional fermented products such as yoghurt, cheese, soy sauce and kimchi, many novel benefits, especially with respect to health, can be conveyed via fermentation technology. All this can be achieved via Current Opinion in Biotechnology 2013, 24:155–159

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References and recommended reading

Figure 2

Papers of particular interest, published within the period of review, have been highlighted as:  of special interest  of outstanding interest

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(b)

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(d)

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Effect of lactic acid bacterial fermentation on fungal growth in pear juice. The pear juice fermentations with Weillonella confuse strain 7 (a), Lactobacillus plantarum strain 62 (b) and Lactobacillus plantarum strain 16 (c) were conducted at 308C for 48 hours before the, forced, fungal infection was applied. A spontaneous fungal-infected pear juice was used for infection. A non-fermented pear juice (d) was also infected with the same fungi, as a control Subsequently, incubation was continued for 3 more days. The fermentation with strain Lp16 shows clear anti-fungal protection. The three lactic acid bacteria were selected from the study of Crowley et al. [33].

complete sustainable and 100% natural processes either by up-scaling existing, traditional kitchen-style processes or by using successful fermentation processes/microorganisms on novel substrates. With the use of novel genomic technologies more detailed insight has been given in some traditional fermentations such as sourdough [34], kefir [1], kimchi [35,36], cacao [37], yoghurt [38] and sausage [39] fermentations. Also several lesser-known fermented products have been characterized using these genomics tools [40,41]. It has clarified for instance which microorganisms are most active in these fermentations and how they are adapted to their specific environments. This type of experimental data is crucial when considering to up-scale these processes or when applying these microorganisms on other substrates. Such data will also be used to build comprehensive models of each fermentation process with the ultimate goal to accurately predict the outcome of (novel) fermentations. The struggles and challenges faced by the modelers are discussed in another chapter of this special Food Biotechnology issue [42]. However, some early successes of the Systems Biology approach are also reported [43,44,45] providing possible solutions for process improvement and also providing the essential insight for much more extensive use of the fermentation technology in the food and beverage industry. Current Opinion in Biotechnology 2013, 24:155–159

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