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KMS centralises Puron manufacturing in Massachusetts, USA
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och Membrane Systems Inc (KMS), a developer and producer of membranes and membrane-based filtration systems, is centralising its Puron membrane product manufacturing at its headquarters in Wilmington, Massachusetts, USA. It says the consolidation will result in significant expansion of the company’s existing production capacity at the site. KMS has also started a consultation process between its subsidiary Koch Membrane Systems GmbH and its works council on a proposal to close the firm’s manufacturing site in Aachen, Germany. Commenting on the changes Mark Farrell, Vice President, Global Membrane Manufacturing and Systems Engineering, KMS, said: ‘The demand for these products is growing at double-digit rates. Our Wilmington campus was the natural location to add the capacity we needed. We own the campus and have an excellent relationship with the town of Wilmington, where we have been located for almost 40 years. We also take pride in being the only major supplier of supported hollow-fibre membranes for the water industry that produces membranes in the USA.’ Farrell continued: ‘Co-locating with our other membrane manufacturing lines enables us to take advantage of economies of scale with respect to raw material handling, logistics and quality assurance.’ The company says that it has increased capacity at the Aachen factory in the past, but the size and layout limitations of the facility it leases at the site do not lend themselves to further expansion or to the implementation of additional lean manufacturing practices. Farrell concluded: ‘Ultimately, it simply makes more sense to invest in a property we own as opposed to one we rent.’ Contact: Koch Membrane Systems Inc, 850 Main Street, Wilmington, MA 01887-3388, USA. Tel: +1 978 694 7000, www.kochmembrane.com
Pentair develops membrane modules equipped with fluxenhancing technology
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Membrane Technology
EFTEC 2015, held recently in Chicago, Illinois, USA, pro-
vided Pentair with the opportunity to launch its tubular membrane modules equipped with Helix – flux enhancing technology which, claims the firm, ushers in the next generation of membrane systems for treating industrial wastewater with high organic content. According to the company, Helix enables a much higher productivity to be achieved by optimising long-term membrane performance. It does so by preventing the build up of foulants, which traditionally reduce the hydraulic permeability of membrane systems. The uncontrolled build-up of insoluble foulants/particles increases energy consumption and decreases overall performance. Until now the common answer was to step up the cross-flow velocity, leading to higher energy consumption. Helix effectively resolves the most important performance bottleneck in high-solids ultrafiltration (UF) by bringing constant turbulence right to the membrane wall. Flux decline in any filtration process is caused by concentration polarisation and fouling, with the solute accumulating to eventually form a cake layer. The introduction of helically winding ridges delivers enhanced mixing and thus significantly reduces this formation of solids, even at low cross-flow velocities. With this ongoing cleansing process, more permeate can flow through the membrane without additional energy demand. Combining high turbulence with low energy consumption, Helix can deliver up to 100% extra productivity and reduce energy costs by 50%, depending on the feed water characteristics, says Pentair. This new technology is available on all X-Flow tubular (Compact) membranes. The latest addition to this product range is the 12-inch diameter Compact 75G, a glass-fibre-reinforced epoxy module with high mechanical strength and high chemical resistance. It is the largest diameter product available in the tubular membrane product range. The unique design minimises construction costs and maximises output. Compact membranes were developed for the most demanding wastewater applications in the food and beverage industry, refineries, petrochemicals, and produced water treatment in the oil and gas sector. Contact: X-Flow Bv, Marssteden 50, 7547 TC Enschede, The Netherlands. Tel: +31 53 428 7350, http://xflow.pentair.com
November 2015